Newcastle Systems PowerSwap Nucleus MINI Owner's Manual

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Powered Process Improvement
73 Ward Hill Ave.
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Haverhill, MA
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01835
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USA
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+1.781.935.3450
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www.newcastlesys.com
PowerSwap Nucleus MINI System
OWner'S MAnUAl

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Summary of Contents for Newcastle Systems PowerSwap Nucleus MINI

  • Page 1 Powered Process Improvement 73 Ward Hill Ave. Haverhill, MA 01835 +1.781.935.3450 www.newcastlesys.com PowerSwap Nucleus MINI System OWner'S MAnUAl...
  • Page 2 PowerSwap Nucleus MINI System Owner's Manual Document number: PowerSwap_nucleus_MInI_00_B revision Date: March 9, 2020 release Date: november, 2019 TeCHnICAl SUPPOrT +1 (781) 935.3450 eXT. 3...
  • Page 3 COPYRIGHT All copyrights to this document are owned by newcastle Systems, Inc. no part of the contents of this document may be reproduced or transmitted in any form or by any means without the prior written con- sent of newcastle Systems, Inc.
  • Page 4: Table Of Contents

    Table of Contents Important read and Understand this Manual Before Operation! ............v System Components Cart Configurations ..........................1 PowerDock MInI Station, PowerCharge MInI Station & Battery ........2 Operating Guidelines Storage and Disposal ......................... 3 PowerDock MInI Operating Instructions ..................3 PowerCharge MInI Operating Instructions ................
  • Page 5: Read And Understand This Manual Before Operation

    Operation! The nucleus MInI battery is specifically designed and optimized for the PowerDock MInI and Power- Charge MInI. Do not attempt to use a charger or DC load not manufactured by newcastle Systems, Inc. with this product. Special precautions and handling instructions are contained in this manual and should be strictly adhered to for safe and reliable operation.
  • Page 6: System Components

    Cart Configurations System Components Cart Configurations PowerDock MInI Station may be mounted to the following cart configurations: • eC Series Cart • laptop Series Cart (coming soon) • Your existing 3rd party cart PowerSwap Nucleus MINI System Owner's Manual |...
  • Page 7: Powerdock Mini Station, Powercharge Mini Station & Battery

    PowerDock MInI Station, PowerCharge MInI Station & PowerDock MINI Station, PowerCharge MINI Station & Battery 1. PowerDock MINI Station (PWD1M): This may be installed on a newcastle cart. See “Cart Configura- tions” on page 1 to view your cart configuration. 2.
  • Page 8: Operating Guidelines

    When unit is not in use, turn the PowerDock MINI OFF. Batteries will continue to drain if unit is left on. Tip: Monitor battery status with the leD meter on battery. When batteries become low, alarm will sound and battery should be swapped with a fully charged one. PowerSwap Nucleus MINI System Owner's Manual |...
  • Page 9: Powercharge Mini Operating Instructions

    PowerCharge MInI Operating Instructions PowerCharge MINI Operating Instructions Step 1: Connect charge cord to rear of charge dock and plug in at wall outlet. Step 2: Place discharged battery in PowerCharge MInI Station. Make sure battery is fully engaged. *Bat- teries should be inserted firmly, but never slammed into place.
  • Page 10: Fuel Gauge

    Fuel Gauge The following graphics illustrate the amount of battery power and corresponding leD lighting sequence. Illustration of Fuel Gauge LEDs Battery Fuel 81-100% 61-80% 41-60% 21-40% 1 solid 11-20% 1 flashing 1-10% PowerSwap Nucleus MINI System Owner's Manual |...
  • Page 11: Preventative Maintenance

    Inspection Preventative Maintenance Damaged connectors, contacts and cables may present hazards, resulting in inefficient battery and char- ger operation. To avoid these problems, conduct the following maintenance checks at least once annu- ally. If you see any of the following problems, take corrective action immediately. Inspection Check contact surfaces for signs of “pitting”...
  • Page 12: Service/Warnings

    In the event the nucleus battery fails to deliver acceptable performance, it must be returned to newcastle Systems, Inc. no other facility is qualified and equipped to service the nucleus battery and calibrate the electronic components and sensors. Any attempt by the user or any other unauthorized persons may result in improper calibration of the electronic components causing severe battery damage and/or safety hazards, including potential personal injury and/or damage to property.
  • Page 13: Warnings/Precautions

    Warnings/Precautions Warnings/Precautions 3. To reduce risk of electric shock, unplug the DC input (battery) and AC input (charge cord) before attempting any maintenance or cleaning. WARNING! 4. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when discon- Indicates possibility of physical harm to necting anything from the unit.
  • Page 14 This equipment has been approved by one or more agencies. All changes and/or modifications not expressly approved by newcastle Systems, Inc. could void the users’ warranty and authority to operate this equipment. There are no serviceable parts in this equipment.
  • Page 15: Specifications

    Battery Specifications Specifications Battery Specifications 12.8 V nominal Output Voltage 10.0 V - 14.6 V Operating Capacity 18 Ah Chemistry lithium Iron Phosphate (liFePO Maximum Discharge Rate 12.0 A Cut-off Charge Current 2000 mA @ 10W 20 hrs @ 26W 8 hrs Typical Run-Time (Assuming Constant Load)
  • Page 16: Operating, Transportation, And Storage Environment

    32 to 104 F (0 to 40 Relative Humidity 20-70% non-condensing Pressure 985 hPa to 1040 hPa Device intended for indoor use only. never use flammable or combustible solvents around batteries or chargers. PowerSwap Nucleus MINI System Owner's Manual |...
  • Page 17: Transportation Regulation

    Transportation regulation Transportation Regulation Transportation Regulation requirements for shipping lithium-Ion batteries in the US are located in 49CFr173.185. Please refer to local, state, and/or Federal regulations before offering lithium-Ion batteries for transport. TeCHnICAl SUPPOrT +1 (781) 935.3450 eXT. 3...
  • Page 18 73 Ward Hill Ave. Haverhill, MA 01835 +1.781.935.3450 www.newcastlesys.com...

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