Wallenstein FX Series Operator's Manual

Wallenstein FX Series Operator's Manual

Skidding winch
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OPERATOR'S MANUAL
FX Series
Skidding Winch
Rev Aug-2023
Part Number: Z97090_En

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Summary of Contents for Wallenstein FX Series

  • Page 1 OPERATOR'S MANUAL FX Series Skidding Winch Rev Aug-2023 Part Number: Z97090_En...
  • Page 2: Table Of Contents

    FX85, FX110, FX140 Skidding Winch Table of Contents 1. Introduction ............3 6.6 Apply Tension to a New Cable or Winch Rope ..30 1.1 Delivery Inspection Report ........4 6.7 Winch Logs ............31 1.2 Serial Number Location ..........5 6.8 Skid Logs ...............
  • Page 3: Introduction

    Congratulations on your choice of a Wallenstein Skidding Winch ! FX Series skidding winches are designed to pull logs, even if they are hard to reach, on a steep hill, or through a swamp. This manual gives you information about the following FX Series...
  • Page 4: Delivery Inspection Report

    Skidding Winch Delivery Inspection Report Wallenstein FX Series Skidding Winch To register your product and start the warranty, go to WallensteinEquipment.com. This form must be completed by the dealer at the time of delivery, and then signed by the dealer and customer.
  • Page 5: Serial Number Location

    FX85, FX110, FX140 Introduction Skidding Winch Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts, or requesting service or other information. The product information plate location is shown in the following illustration.
  • Page 6: Types Of Labels On The Machine

    This type of label provides information for the operator or shows the operation of When getting familiar with the Wallenstein product, notice that a control. there are numerous labels located on the machine. There are different types of labels for safety, information, and product identification.
  • Page 7: Safety

    YOU are responsible for the safe operation and maintenance of DANGER your Wallenstein product. YOU must make sure that you and Identifies a hazardous situation that, if not avoided, will result in anyone else who uses, maintains, or works around the machine serious injury or death.
  • Page 8: Safety Rules

    • Prolonged exposure to loud noise may cause permanent hearing loss. Power equipment with or without a vehicle Wallenstein Equipment puts considerable effort into designing attached can often be noisy enough to products that are safe to use; however, it is also the cause permanent, partial hearing loss.
  • Page 9: Safe Condition

    FX85, FX110, FX140 Safety Skidding Winch Safety Training • Keep the machine free of accumulated debris to prevent machine damage. An untrained operator can cause serious injury or death to them • Do not modify the equipment in any way. Unapproved self or others.
  • Page 10: Sign-Off Form

    FX85, FX110, FX140 Safety Skidding Winch Sign-Off Form The design and manufacture of this product conforms to the applicable provisions in the following standards: Everyone who uses this machine must read and fully understand • ISO 4254-1:2013, Agricultural machinery - Safety - Part 1: all safety, operation, and maintenance information in this General requirements.
  • Page 11: Safety Labels

    FX85, FX110, FX140 Safety Labels Skidding Winch 3. Safety Labels WARNING! Replace all safety labels that are missing, damaged, or illegible. If a component is replaced and it has a safety label on it, apply a safety label to the new component. Operating the machine with missing, damaged, or illegible safety labels puts the operator at risk of serious injury or death.
  • Page 12: Safety Label Locations

    FX85, FX110, FX140 Safety Labels Skidding Winch Safety Label Locations The numbers correspond with the Safety Label Explanations on page 14. 02167 Figure 2 – Safety label locations - front...
  • Page 13 FX85, FX110, FX140 Safety Labels Skidding Winch 02168 Figure 3 – Safety label locations - rear...
  • Page 14: Safety Label Explanations

    25° from the center of the machine (in either direction). If necessary, use a self-releasing directional pulley. Self-releasing directional pulleys are available to purchase through your Wallenstein dealer or distributor.
  • Page 15: Replace A Safety Label

    • Always replace safety labels that are missing or have become illegible. Replacement safety labels are available Never stand between the machine and the from your local Wallenstein Equipment dealer or distributor. load. The load can move unexpectedly and cause serious injury or death.
  • Page 16: Familiarization

    FX85, FX110, FX140 Familiarization Skidding Winch 4. Familiarization Each operator must be trained in the correct operating IMPORTANT! Before starting work with the winch, become procedures before using the machine. The Sign-Off Form on familiar with the location and function of all controls. page 10 can be used to keep a training record.
  • Page 17: Machine Components

    FX85, FX110, FX140 Familiarization Skidding Winch Machine Components 02182 Figure 5 – Machine components 1. Operator's manual tube 11. Clutch-control rope (white) 2. Chain hook 12. PTO shaft 3. Electrical wires 13. Chain tow bar 4. Remote control hand-held transmitter (FX-R and FX-RS models) 14.
  • Page 18: Controls

    FX85, FX110, FX140 Controls Skidding Winch 5. Controls Winch Drum Lock WARNING! Lock the winch drum to prevent the cable or winch rope from Do not operate the machine until you are unwinding while skidding. The winch drum must be locked for thoroughly familiar with the position and function the machine to skid a log.
  • Page 19: Forged Cable End

    FX85, FX110, FX140 Controls Skidding Winch Keyhole Sliders 5. When the clutch engages, release the clutch-control rope. The clutch disengages and the drum lock releases the cable or winch rope. IMPORTANT! If the winch has a synthetic winch rope, always connect the hook end to a choker chain or synthetic Forged Cable End choker.
  • Page 20: Keyhole Slots

    FX85, FX110, FX140 Controls Skidding Winch Keyhole Slots Choker Chains The chain tow bar is on the back of the machine. Use the IMPORTANT! If the winch has a synthetic winch rope, keyhole slots to attach a choker chain and skid more than one always connect the hook end to a choker chain or synthetic log.
  • Page 21: Synthetic Chokers

    FX85, FX110, FX140 Controls Skidding Winch Synthetic Chokers Bottom Directional Pulley All of the machines have a bottom directional pulley. The WARNING! primary use for the bottom directional pulley is to lower the pulling point, and make skidding more stable. This enables A steel cable or synthetic winch rope that fails larger loads to be skidded.
  • Page 22: Trailer Hitch

    FX85, FX110, FX140 Controls Skidding Winch Trailer Hitch 5.11 Remote Control All skidding winches come with a heavy-duty trailer hitch that WARNING! fits into the 2-inch square receiver on the winch frame. If it is safe to do so, disconnect the cable or The trailer hitch is attached with a pin and clip.
  • Page 23 FX85, FX110, FX140 Controls Skidding Winch 5.11.1 Hand-held Transmitter CAUTION! • Never leave a transmitter unattended. • Always switch the transmitter off when not in use. Store in a safe place. • Keep a clear view of the work area at all times.
  • Page 24 FX85, FX110, FX140 Controls Skidding Winch I/O Switch 5.11.3 Manual Override Button The I/O switch is on the back of the WARNING! hand-held transmitter. The I/O switch connects or disconnects the battery power. If it is safe to do so, disconnect the cable or The switch must be in the I position for the winch rope from the load before using the transmitter to operate.
  • Page 25 FX85, FX110, FX140 Controls Skidding Winch 5.11.4 Hand-Held Transmitter Operation When the up arrow is released the winch clutch disengages. The winch drum can move freely and the cable or winch rope can be pulled out. The hand-held transmitter turns off after three minutes of inactivity.
  • Page 26: Operating Instructions

    FX85, FX110, FX140 Operating Instructions Skidding Winch 6. Operating Instructions Read and understand the operating instructions before using the • Replace a cable or winch rope that is kinked, badly frayed, machine. has knots, cuts, or broken strands. If a cable or winch rope fails under tension it can move with great force and cause serious injury or death.
  • Page 27 FX85, FX110, FX140 Operating Instructions Skidding Winch 00597 Figure 31 – Manual skidding winch operation...
  • Page 28: Machine Break-In

    FX85, FX110, FX140 Operating Instructions Skidding Winch Machine Break-In • Do not risk a rollover by exceeding a winching angle of ±25° from the centerline of the tractor. If you are unsure of the winch angle, reposition the tractor or use a self- Before and during the first five hours of operation, do the releasing directional pulley.
  • Page 29 FX85, FX110, FX140 Operating Instructions Skidding Winch • When using a self-releasing directional pulley, be aware • Never winch down a slope. Winching down a slope could of danger zone created between the log, the self-releasing cause the log to roll or slide causing crushing injuries. directional pulley, and tractor.
  • Page 30: Synthetic Winch Rope Safety

    FX85, FX110, FX140 Operating Instructions Skidding Winch Synthetic Winch Rope Safety 2. Find a large, solid tree that is safe to use as a winch anchor and a clear path from it that is the same length as the cable or winch rope.
  • Page 31: Winch Logs

    FX85, FX110, FX140 Operating Instructions Skidding Winch Winch Logs • Always wind the cable or winch rope with a load attached. The cable or winch rope does not wind correctly when it does not have tension on it. CAUTION! For instructions, see Wind the Cable or Winch Rope Without a Load on page 33.
  • Page 32: Skid Logs

    FX85, FX110, FX140 Operating Instructions Skidding Winch 7. Pull the clutch-control rope to disengage the winch clutch and loosen the tension on the cable or winch rope. 8. Disconnect the load. 01436 Figure 27 – Choker chain Skid Logs WARNING! Figure 28 –...
  • Page 33: Wind The Cable Or Winch Rope Without A Load

    FX85, FX110, FX140 Operating Instructions Skidding Winch 6.8.3 Skid Over Rough Ground Wind the Cable or Winch Rope Without a Load Avoid skidding over rough ground. 1. Disengage the drum lock to let the winch drum move freely. Leave the log connected to the skidding winch. CAUTION! 2.
  • Page 34: Transport

    FX85, FX110, FX140 Transport Skidding Winch 7. Transport For information about the three-point hitch category of each FX IMPORTANT! Equipment that is transported on a public Series model, see the Machine Specifications on page 52. roadway must comply with the local laws that govern the safety and transport of machinery.
  • Page 35 FX85, FX110, FX140 Transport Skidding Winch 7.2.1 Connect to a Tractor Make sure that there is enough space and clearance to safely reverse the tractor to the machine. 1. Move the tractor drawbar forward for clearance, if necessary. 2. Put the tractor lift arms in the full sway position. 3.
  • Page 36 FX85, FX110, FX140 Transport Skidding Winch 7.2.2 Disconnect from a Tractor 14. Attach the PTO shaft to the tractor PTO driveline. Press the lock-pin button and push the PTO shaft onto the Make sure that there is enough space and clearance for the tractor's output shaft.
  • Page 37: Machines With A Remote Control

    FX85, FX110, FX140 Transport Skidding Winch Machines with a Remote Control The following machine models each have a wireless remote control: • FX85R and FX85RS • FX110R and FX110RS • FX140R and FX140RS The remote control system includes a hand-held transmitter and a receiver that is attached to the skidding winch.
  • Page 38: Size A Pto Shaft

    FX85, FX110, FX140 Transport Skidding Winch Size a PTO Shaft 9. Separate the PTO shaft into two sections. 10. Put one section of the PTO shaft on the tractor output shaft, and put the other section on the machine input shaft. WARNING! Avoid the risk of personal injury or machine damage! Read the operator’s manual before...
  • Page 39 FX85, FX110, FX140 Transport Skidding Winch 12. Use a straight edge to transfer a mark from the end of one tube section to the other section as shown. 00943 Figure 42 – Marking steel tube. Figure 39 – Transferring the mark 16.
  • Page 40 FX85, FX110, FX140 Transport Skidding Winch 7.4.1 Alternate Method 6. If the collapsed length A is longer than measurement B from Step 5, the PTO shaft must be shortened. This method can be used if the two sections of the PTO shaft 7.
  • Page 41: Install A Pto Shaft

    FX85, FX110, FX140 Transport Skidding Winch Install a PTO Shaft IMPORTANT! Check the drive shaft alignment. During operation, the working angle should not be greater than 15° between the tractor and the machine. Misalignment can cause premature wear and PTO shaft failure. Make sure that the PTO shaft guard is in good condition and able to turn freely, independent of the PTO shaft.
  • Page 42: Storage

    FX85, FX110, FX140 Storage Skidding Winch 8. Storage 7. Examine all the moving parts and remove any entangled The FX85 has a wide base and does not have material. support stands. 8. Examine the machine fully, including internal components. At the end of the season or when the machine is not going to be Replace or repair any worn or damaged components.
  • Page 43: Service And Maintenance

    FX85, FX110, FX140 Service and Maintenance Skidding Winch 9. Service and Maintenance Regular preventive maintenance can improve performance and • Never work under equipment unless it is safely supported prolong the life of the machine. Machine maintenance is your with blocks. responsibility.
  • Page 44: Maintenance Schedule

    FX85, FX110, FX140 Service and Maintenance Skidding Winch Grease Points • Replace any hydraulic hose immediately that shows signs of swelling, wear, leaks or damage before it bursts. • Do not bend or strike high-pressure lines, tubes or hoses, IMPORTANT! Do not over grease a bearing. More than one or reinstall them in a bent or damaged condition.
  • Page 45: Lubricate The Drive Chain

    FX85, FX110, FX140 Service and Maintenance Skidding Winch Lubricate the Drive Chain IMPORTANT! Do not get lubricant on the clutch-brake pads. Lubricant on the clutch-brake pads can cause the clutch to slip. IMPORTANT! Make sure that the lubricant reaches the joints (pins and bushings).
  • Page 46: Drive Chain Tension

    FX85, FX110, FX140 Service and Maintenance Skidding Winch Drive Chain Tension The machine has a drive chain that transfers power from the PTO input shaft to the machine. The drive chain tensioning system is designed with an internal compression spring that sets the maximum drive chain tension during operation.
  • Page 47: Adjust The Clutch

    FX85, FX110, FX140 Service and Maintenance Skidding Winch Adjust the Clutch Drum Brake Maintenance Set the drum brake to prevent the winch drum from turning and IMPORTANT! The clutch function is set at the factory. the cable or winch rope from becoming tangled. Adjustment should not usually be necessary.
  • Page 48: Replace A Steel Cable Or Winch Rope

    6. Use a calibrated torque wrench to torque the fasteners to about the correct replacement synthetic winch 33 lbf•ft (45 N•m). rope, see the Wallenstein Equipment Parts Manual. W094 1. Guide the cable or winch rope through the eye of the cable guide (2) and over the pulley into the drum.
  • Page 49: Synthetic Winch Rope Maintenance

    FX85, FX110, FX140 Service and Maintenance Skidding Winch 9.10 Synthetic Winch Rope 9.11 Drum-Lock Rope and Clutch- Maintenance Control Rope Routing IMPORTANT! Heat and exposure to ultra-violet (UV) light break down the fibers of synthetic rope, which weakens the rope and makes it brittle over time. Frequent use in mud, dirt, and sandy conditions can also damage a synthetic rope if it is not thoroughly cleaned and cared for.
  • Page 50: Troubleshooting

    If you encounter a problem that is difficult to solve, even after WARNING! reading this information, please contact your local dealer, the distributor, or Wallenstein Equipment. Before you call, please Before troubleshooting, read and understand the have the serial number for your product handy.
  • Page 51 FX85, FX110, FX140 Troubleshooting Skidding Winch Problem Cause Solution Cable or winch rope unwinds when the Clutch is out of adjustment. Adjust the clutch to prevent the cable or winch clutch is engaged. rope from pulling out. Winch jerks and shakes during Drive chain is loose.
  • Page 52: Specifications

    FX85, FX110, FX140 Specifications Skidding Winch 11. Specifications For available accessories, go to WallensteinEquipment.com. 11.1 Machine Specifications FX85S / FX110 / FX110S / FX140 / FX140S / Specification FX85 / FX85R FX85RS FX110R FX110RS FX140R FX140RS Weight 470 lb (213 kg) 796 lb (361 kg) 898 lb (407 kg) Machine dimensions...
  • Page 53: Bolt Torque

    FX85, FX110, FX140 Specifications Skidding Winch 11.2 Bolt Torque IMPORTANT! If you replace hardware, use fasteners of Imperial Bolt Torque Specifications the same grade. Torque Bolt SAE Gr. 2 SAE Gr. 5 SAE Gr. 8 Diameter IMPORTANT! The torque specifications in these tables lbf•ft N•m lbf•ft...
  • Page 54: Hydraulic Fitting Torque

    FX85, FX110, FX140 Specifications Skidding Winch 11.3 Hydraulic Fitting Torque Hydraulic Fitting Torque Specifications Tighten flare-type tube fittings: Hex size Tube size across Flats from finger 1. Check the flare and flare seat for defects that might flats Torque tight cause leaks.
  • Page 55: Product Warranty

    Product Warranty Skidding Winch 12. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng...
  • Page 56: Index

    FX85, FX110, FX140 Index Skidding Winch 13. Index Drum brake Adjust ��������������������������������������������������������������������������� 48 Accessories ������������������������������������������������������������������������� 3 Maintain ����������������������������������������������������������������������� 47 Alert symbol ������������������������������������������������������������������������ 7 Operate ������������������������������������������������������������������������ 47 Attach to a tractor �������������������������������������������������������������� 34 Drum lock �������������������������������������������������������������������������� 18 Disengage �������������������������������������������������������������������� 18 Engage ������������������������������������������������������������������������ 18 Bolt torque specifications ��������������������������������������������������...
  • Page 57 FX85, FX110, FX140 Index Skidding Winch Safety ���������������������������������������������������������������������������������� 7 Alert symbol ������������������������������������������������������������������� 7 Machine Equipment guidelines ���������������������������������������������������� 8 Break-in ����������������������������������������������������������������������� 28 Hydraulic system ��������������������������������������������������������� 43 Components ���������������������������������������������������������������� 17 Labels ���������������������������������������������������������������������������11 Specifications ��������������������������������������������������������������� 52 Explanations ����������������������������������������������������������� 14 Storage ������������������������������������������������������������������������ 42 Locations ���������������������������������������������������������������� 12 Maintenance�...
  • Page 58 FX85, FX110, FX140 Index Skidding Winch Tension Drive chain ��������������������������������������������������������������������46 New cable or winch rope ����������������������������������������������30 Torque specifications Bolts ������������������������������������������������������������������������������53 Hydraulic fittings �����������������������������������������������������������54 Tractor Attach machine �������������������������������������������������������������34 Disconnect machine �����������������������������������������������������36 Stuck �����������������������������������������������������������������������������33 Trailer hitch ������������������������������������������������������������������������22 Training Safety ������������������������������������������������������������������������������9 Sign-off form �����������������������������������������������������������������10 Transmitter, hand-held �������������������������������������������������������23 Transport ����������������������������������������������������������������������������34 Attach to a tractor ���������������������������������������������������������34...
  • Page 60 WallensteinEquipment.com...

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