Wallenstein FX Series Operator's Manual
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Wallenstein FX Series Operator's Manual

Pto-driven log skidding winch
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OPERATOR'S MANUAL
FX Series
PTO-driven Log Skidding Winch
Rev May-2021
Part Number: Z97090_En

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  • Page 1 OPERATOR'S MANUAL FX Series PTO-driven Log Skidding Winch Rev May-2021 Part Number: Z97090_En...

  • Page 2: Foreword

    Operator's Manual. Log Skidding Winch ! Units of measurement in Wallenstein Equipment technical FX Series Winches are designed to pull those hard to reach logs, manuals are written as: even on steep hills or through swampland.

  • Page 3: Table Of Contents

    FX85, FX110, FX140 Foreword PTO Skidding Winch Table of Contents 1. Foreword ..............2 7. Service and Maintenance ........37 1.1 Introduction ............2 7.1 Maintenance Safety ..........37 1.2 Delivery Inspection Report ........4 7.2 Maintenance Schedule ........38 1.3 Serial Number Location ........5 7.3 Grease Points ...........38 1.4 Types of Decals on the Machine ......6 7.4 Drive Chain Lubrication ........39 7.5 Drive Chain Tension ........40...

  • Page 4: Delivery Inspection Report

    Foreword PTO Skidding Winch 1.2 Delivery Inspection Report Wallenstein FX Series Logging Winch www.wallensteinequipment.com To activate warranty, register your product at: This form must be filled out by the dealer and signed by the dealer and customer at the time of delivery.

  • Page 5: Serial Number Location

    Foreword PTO Skidding Winch 1.3 Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts or requesting service or other information. This information is found on the serial number plate shown in the illustration below.

  • Page 6: Types Of Decals On The Machine

    They can be either vertical or horizontal. Product Decals indicate machine model and serial number, and other important information. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM...

  • Page 7: Safety

    YOU are responsible for the SAFE operation and maintenance of Indicates an imminently hazardous situation that, if not avoided, your Wallenstein Log Skidding Winch. YOU must make sure that will result in death or serious injury. This signal word is to be...

  • Page 8: Operating Safety

    FX85, FX110, FX140 Safety PTO Skidding Winch • DO always wear appropriate Personal Protective Equipment • DO NOT expect a person who has not read and understood (PPE). This equipment includes but is not limited to the all use and safety instructions to operate the machine. An following: untrained operator is not qualified and exposes himself and bystanders to possible serious injury or death.

  • Page 9: Equipment Safety Guidelines

    FX85, FX110, FX140 Safety PTO Skidding Winch • Replace synthetic rope if kinked, badly frayed, has knots, • Working with unfamiliar equipment can lead to careless cuts, or broken strands. If rope fails under tension it can injuries. Read this manual before assembly or using the snap back with great force causing injury or death.
  • Page 10 FX85, FX110, FX140 Safety PTO Skidding Winch • Perform the Pre-start Checks procedure before starting work (see page 18). • Replace any hydraulic hose immediately that shows signs of swelling, wear, leaks or damage before it bursts. • Do not bend or strike high-pressure lines, tubes or hoses, or reinstall them in a bent or damaged condition.

  • Page 11: Sign-Off Form

    We feel that an untrained operator is unqualified to use this machine. Wallenstein Equipment Inc. follows the general safety standards specified by the International Organization for Standardization A sign-off form provided below can be used to record personnel...

  • Page 12: Safety Sign Explanations

    FX85, FX110, FX140 Safety PTO Skidding Winch 2.10 Safety Sign Explanations IMPORTANT! If parts are replaced that have safety signs on them, new signs must be applied. Safety signs must always Safety signs on the equipment are explained in the pages that be replaced if they become damaged, are removed, or follow.
  • Page 13 FX85, FX110, FX140 Safety PTO Skidding Winch 00577 Fig. 3 – FX-Series Safety Decal Placement...
  • Page 14 FX85, FX110, FX140 Safety PTO Skidding Winch 1. Caution! 4. Warning! Refer to the operator's manual. Read ALL Concealed hydraulic fluid connection operating instructions in the manual and under pressure. learn the meaning of ALL safety signs on Use caution when removing panels or the machine.
  • Page 15 • Replacement safety signs are available from your objects. Stay behind the protective screen authorized Distributor, Dealer Parts Department, or when possible. Rope could release from Wallenstein Equipment. a log unexpectedly and snap back fast Procedure enough to cause injury.

  • Page 16: Familiarization

    FX85, FX110, FX140 Familiarization PTO Skidding Winch 3. Familiarization 3.3 Training IMPORTANT! Before starting work with the winch, become familiar with the location and function of all controls. Each operator must be trained in the proper set-up and operating procedures prior to being allowed to operate the machine. 3.1 To the New Operator 1.

  • Page 17: Winch Components

    FX85, FX110, FX140 Familiarization PTO Skidding Winch 3.6 Winch Components 00580 Fig. 5 – Winch Components 1. Operator's Manual Canister 10. Winch Clutch Rope (white) 2. Chain Hook 11. PTO Shaft 3. Remote Control Transmitter (R–Models) 12. Chain Tow Bar 4.

  • Page 18: Attaching Winch To Tractor

    FX85, FX110, FX140 Attaching Winch to Tractor PTO Skidding Winch 4. Attaching Winch to Tractor • FX85/R winches are Category I. • FX110/R, FX140/R winches are Category II. • All winches are three-point hitch mount, and not Quick Hitch or iMatch™ compatible. WARNING! Never let anyone stand between the tractor and the implement during hitching.

  • Page 19: Winches With Remote Control

    FX85, FX110, FX140 Attaching Winch to Tractor PTO Skidding Winch 13. Start the tractor and slowly raise the machine up through its working range to make sure the telescoping portion of the PTO shaft does not bottom out. To detach winch from the tractor, reverse the above steps. 4.1 Winches with Remote Control FX85R, FX110R and FX140R models include a wireless remote winch control.

  • Page 20: Sizing Pto Shaft

    FX85, FX110, FX140 Attaching Winch to Tractor PTO Skidding Winch 4.2 Sizing PTO Shaft IMPORTANT! The PTO shaft that came with your machine may need to be shortened. A longer shaft is supplied because tractor lift arms vary in length. The PTO shaft must be free to telescope and not bottom out when going through its working range.
  • Page 21 FX85, FX110, FX140 Attaching Winch to Tractor PTO Skidding Winch 5. Using a straight edge, transfer a mark from the end of one tube section to the other section as shown. 00943 Fig. 15 – Marking steel tube. Fig. 12 – Transferring the mark 9.

  • Page 22: Alternate Method

    FX85, FX110, FX140 Attaching Winch to Tractor PTO Skidding Winch 4. If the collapsed length A is longer than measurement B IMPORTANT! The two PTO shaft halves should overlap from Step 3, the PTO shaft must be shortened. inside at least 6" (150 mm). 5.

  • Page 23: Installing Pto Shaft

    FX85, FX110, FX140 Attaching Winch to Tractor PTO Skidding Winch 4.4 Installing PTO Shaft 4. To check that the shaft lock is fully seated, pull back on the shaft with your hands off the button. The implement must be mounted to the tractor, and fully lowered 5.

  • Page 24: Controls

    FX85, FX110, FX140 Controls PTO Skidding Winch 5. Controls With the winch drum locked, and the machine can tow or pull a 5.1 Winch Clutch load. The clutch control rope runs through a swivel pulley at the top of the winch allowing it to be operated from any angle. The winch clutch is engaged by pulling the white winch clutch control rope (1).

  • Page 25: Keyhole Sliders

    FX85, FX110, FX140 Controls PTO Skidding Winch IMPORTANT! Do not use the forged end ferrule on the cable as an end stop. The ferrule is designed to be used in the choker hook only. The end ferrule can be damaged if used incorrectly. 01435 Fig.

  • Page 26: Choker Chains

    FX85, FX110, FX140 Controls PTO Skidding Winch 5.6 Choker Chains WARNING! All winches are equipped with two choker chains. The heavy Synthetic rope that fails under tension can snap duty 5/16" choker chains are 7-1/2 ft (2.3 m) long with a steel back with great force causing injury or death.

  • Page 27: Trailer Hitch

    FX85, FX110, FX140 Controls PTO Skidding Winch 5.10 Safety Screen When finished winching, the rope is moved to the lower snatchblock for skidding out the load. To use it, give the rope some slack and tuck it behind the snatch block onto the pulley. Each machine is equipped with a safety screen that protects the operator from flying chips, twigs branches, and rope recoil in the unlikely event of breakage when skidding or winching.
  • Page 28 FX85, FX110, FX140 Controls PTO Skidding Winch 5.11.1 Hand-held Transmitter Power On (1) CAUTION! Push to turn on the transmitter. • Never leave a transmitter unattended. • Always switch the transmitter off   when not in  Clutch Engage (2) use. Store in a safe place. • Keep a clear view of the work area at all Push and hold to activate the winch (retract times.
  • Page 29 FX85, FX110, FX140 Controls PTO Skidding Winch 00834 Fig. 37 – Receiver 1. Receiver 2. Manual override button 3. Storage mount for transmitter 00833 Fig. 38 – Remote Transmitter operation 5.11.3 Manual Override The winch can be operated manually with the button on the front NOTE: With the UP button released (clutch of the receiver.
  • Page 30 FX85, FX110, FX140 Controls PTO Skidding Winch 00835 Fig. 39 – Receiver Function and Select Buttons 3. Press the receiver Select (S) button just below the Function Button. The relay LEDs light red. 4. On the transmitter, press and hold the up and down arrows simultaneously.

  • Page 31: Operating Instructions

    FX85, FX110, FX140 Operating Instructions PTO Skidding Winch 6. Operating Instructions 00597 Fig. 58 – Winching Operation – Manual 6.1 Pre-start Checks Item to Check Before operating the winch, perform the following pre-start Check that the integral plastic journal shield on the checks.

  • Page 32: Machine Break-In

    FX85, FX110, FX140 Operating Instructions PTO Skidding Winch 6.2 Machine Break-In Although there are no operational restrictions on the winch when used for the first time, it is recommended that the following mechanical items be checked: After 1–5 hours of operation: 1.

  • Page 33: Winching Logs

    FX85, FX110, FX140 Operating Instructions PTO Skidding Winch • When using snatch block, be aware of danger zone created between the log, snatch block, and tractor. 00489 Fig. 43 – Never Winch Down Slope 6.4 Winching Logs 1. Position the machine at the work site. 2.
  • Page 34 FX85, FX110, FX140 Operating Instructions PTO Skidding Winch Points to Remember: • Equip the tractor with weights on the front or a front loader to provide stability. Weight on the front reduces the chance of the tractor tipping back or to the side. •...

  • Page 35: Skidding Logs

    FX85, FX110, FX140 Operating Instructions PTO Skidding Winch 6.5 Skidding Logs Points to Remember: • When skidding logs, route the rope through the lower pulley WARNING! so the tractor is more stable. Skidding from the top of the mast could cause a tip over. Synthetic rope that fails under tension can snap •...
  • Page 36 FX85, FX110, FX140 Operating Instructions PTO Skidding Winch 00600 Fig. 47 – Winch Log over Rough Ground Tractor Gets Stuck • Unlock the winch to let the rope drum freespool. • Drive the tractor to firm ground, then winch the load back •...

  • Page 37: Service And Maintenance

    • Use only genuine factory replacement parts to restore the winch to original specifications. Wallenstein is not be responsible for injuries or damages caused by use of unapproved parts or accessories.

  • Page 38: Maintenance Schedule

    FX85, FX110, FX140 Service and Maintenance PTO Skidding Winch 7.2 Maintenance Schedule Grease every 50 hours of operation or Location weekly Perform maintenance procedures at time shown or hour interval, whichever comes first. Drive shaft, PTO shaft shield and U-joints (2 places) Drive shaft slip joint As Required Remove any entangled material from winch.

  • Page 39: Drive Chain Lubrication

    FX85, FX110, FX140 Service and Maintenance PTO Skidding Winch Make sure that the universal joints are lubricated, inspect and lubricate every 50 hours. The PTO shaft has a shear pin at the input yoke to prevent overloading the drive system. The winch is designed to perform well without the shear pin failing.

  • Page 40: Drive Chain Tension

    FX85, FX110, FX140 Service and Maintenance PTO Skidding Winch 7.5 Drive Chain Tension 7.6 Clutch Adjustment The winch is designed with a roller chain to transmit the power Adjust the clutch using the following method if it begins to slip between the PTO input and the clutch / winch.

  • Page 41: Drum Brake Adjustment

    FX85, FX110, FX140 Service and Maintenance PTO Skidding Winch 7.7 Drum Brake Adjustment 7.7.2 Procedure 1. Loosen jam nut (2) on adjustment bolt. 7.7.1 Winch Drum Brake Operation 2. Tighten the adjustment bolt (1) until the brake block (3) just The winch brake stops the drum from turning when there is no contacts the drum.

  • Page 42: Rope Replacement

    FX85, FX110, FX140 Service and Maintenance PTO Skidding Winch 7.8 Rope Replacement 7.9 Synthetic Rope Use If you winch a lot and find wire rope can be a problem, synthetic CAUTION! can be a great option since it is lightweight and easy to handle. It does not develop sharp burrs like steel rope.

  • Page 43: Brake And Clutch Rope Routing

    FX85, FX110, FX140 Service and Maintenance PTO Skidding Winch Weather 7.10 Brake and Clutch Rope Routing A steel winch rope is more resilient to different weather conditions than a synthetic one. Inspect the rope from time to time to ensure the steel strands have not rusted. There are several environmental factors that adversely affect synthetic rope—heat and direct sunlight being two of its worst enemies.

  • Page 44: Storage

    FX85, FX110, FX140 Service and Maintenance PTO Skidding Winch 7.11 Storage 7.12 Transporting After the season's use or when the machine is not going be used for a period of time, place the winch in storage. Completely inspect all major systems. Replace or repair any worn or damaged components to prevent any unnecessary down time at next use.

  • Page 45: Troubleshooting

    8. Troubleshooting If a problem is encountered that is difficult to solve, even after Identify machine serial number. See page 5. having read through this troubleshooting section, contact your local dealer, distributor or Wallenstein Equipment. Problem Cause Solution Disengage winch or release brake, pull cable Cable jammed.
  • Page 46 FX85, FX110, FX140 Service and Maintenance PTO Skidding Winch Problem Cause Solution Drive chain loose. Check chain tensioner and adjust. Winch jerks and shakes while in Drive sprocket misaligned. PTO shaft too operation. Check that PTO shaft is the correct length. long.

  • Page 47: Specifications

    FX85, FX110, FX140 Specifications PTO Skidding Winch 9. Specifications 9.1 Machine Specifications FX85 / FX85R / FX85S / FX110 / FX110R / FX110S / FX140 / FX140R / FX140S / Specification FX85RS FX110RS FX140RS 470 lb 796 lb 898 lb Weight 213 kg 361 kg...

  • Page 48: Common Bolt Torque Values

    FX85, FX110, FX140 Specifications PTO Skidding Winch 9.2 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi   cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise. SAE Gr.

  • Page 49: Hydraulic Fitting Torque Values

    FX85, FX110, FX140 Specifications PTO Skidding Winch 9.3 Hydraulic Fitting Torque Hydraulic Fitting Torque Values Tube Size Flats From Size Torque value Tightening Flare Type Tube Fittings Across Finger Tight Flats 1. Check flare and flare seat for defects that might lbf•ft Inches Inches...

  • Page 50: Accessories

    Contact your dealer or distributor for pricing and availability. Choker Chains Self-releasing Directional Pulley When obstacles prevent direct winching, or to prevent damage to other trees, the Wallenstein self-releasing directional pulley should be used. The pulley releases the rope when the keyhole slider reaches it. 00549 Fig.

  • Page 51: Product Warranty

    PTO Skidding Winch 11. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng...

  • Page 52: Alphabetical Index

    FX85, FX110, FX140 Alphabetical Index PTO Skidding Winch 12. Alphabetical Index Hydraulic System Safety ........... 37 Accessories ............... 50 Attaching Winch to Tractor ..........18, 31 Informative Labels ............... 6 Remote Winch Control ..........19 Installing PTO Shaft ............23 I/O Button ................28 Bolt torque .................
  • Page 53 FX85, FX110, FX140 Alphabetical Index PTO Skidding Winch Safety Alert Symbol ............7 Safety Training ............... 9 Signal Words ..............7 Safety Alert Symbol ............. 7 Safety Screen ..............27 Safety Sign Explanations ..........12 Safety Signs ..............12 Safety Training ..............9 Serial number ..............
  • Page 56 www.wallensteinequipment.com...

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