Riello 501 T3K Installation, Use And Maintenance Instructions
Riello 501 T3K Installation, Use And Maintenance Instructions

Riello 501 T3K Installation, Use And Maintenance Instructions

Kerosene burners

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Installation, use and maintenance instructions
Kerosene burners
One stage operation
CODE
3513010
3513210
MODEL
RDB1 50 - 70
RDB1 70 - 90
TYPE
501 T1K
501 T3K
2903121 (10) - 06/2022

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Summary of Contents for Riello 501 T3K

  • Page 1 Installation, use and maintenance instructions Kerosene burners One stage operation CODE MODEL TYPE 3513010 RDB1 50 - 70 501 T1K 3513210 RDB1 70 - 90 501 T3K 2903121 (10) - 06/2022...
  • Page 2 Original instructions...
  • Page 3: Table Of Contents

    Contents Declaration....................................3 Information and general warnings............................4 Information about the instruction manual........................4 2.1.1 Introduction ..................................4 2.1.2 General dangers ................................4 2.1.3 Danger: live components ..............................4 Guarantee and responsibility ............................5 Guidance for the use of bio fuel blends up to 10% where gas oil use is permitted by the appliance Manufacturer ..5 2.3.1 Information and general instructions..........................
  • Page 4 Contents Maintenance programme ..............................22 9.2.1 Maintenance frequency ..............................22 9.2.2 Checking and cleaning ..............................22 9.2.3 Safety components................................23 10 Faults / Solutions ..................................24 2903121...
  • Page 5: Declaration

    Declaration Declaration Declaration of Conformity in accordance with ISO / IEC 17050-1 These products are in compliance with the following Technical Standards: • EN 12100 • EN 267 According to the European Directives: 2006/42/EC Machine Directive 2014/35/EU Low Voltage Directive EMC 2014/30/EU Electromagnetic Compatibility The quality is guaranteed by a quality and management system certified in accordance with ISO 9001:2015.
  • Page 6: Information And General Warnings

    Information and general warnings Information and general warnings Information about the instruction manual 2.1.1 Introduction 2.1.3 Danger: live components The instruction manual supplied with the burner: This symbol indicates operations which, if not car-  is an integral and essential part of the product and must not ried out correctly, lead to electric shocks with le- be separated from it;...
  • Page 7: Guarantee And Responsibility

    All components within the hydraulic circuit suitable for manual, operating negligence, incorrect installa- bio fuel use and supplied by Riello will be identified as Bio com- tion and carrying out of non authorised modifica- patible. No warranty is given in relation to the use of components...
  • Page 8: Information And General Instructions

    If this is not completed then due to the hydro- In no event shall Riello (and its subsidiaries) be liable for any in- scopic nature of Bio fuel, it will effectively clean the tank,...
  • Page 9: Safety And Prevention

    Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with the type and pressure of the fuel, the voltage and frequency of the current regulations and directives, applying the known technical electrical power supply, the minimum and maximum deliveries for rules of safety and envisaging all the potential danger situations.
  • Page 10: Technical Description Of The Burner

    Technical description of the burner Technical description of the burner Technical data Type 501 T1K 501 T3K Output - Thermal power 1.4 - 2.2 kg/h 2 - 3.2 kg/h (with air at 20 °C) 16.8 - 26.3 kW 24 - 38.3 kW Fuel Kerosene, viscosity 1.6 –...
  • Page 11: Burner Equipment

    Nuts for flange to be fixed to boiler........No. 2 Bio blend, it will be essential to use flexible oil Screw of by-pass pump ............No. 1 lines suitable for bio fuel use. Please contact Riello for further information. Burner dimensions Flange Burner...
  • Page 12: Firing Rates

    0 m above sea level) and with the combus- WARNING chamber. tion head adjusted as shown on page 20. 501 T3K 501 T1K Fuel output - kg/h D7143 Thermal power - kW Fig.
  • Page 13: Installation

    Installation Installation Notes on safety for the installation After carefully cleaning all around the area where the burner will The installation of the burner must be carried out be installed, and arranging the correct lighting of the environ- by qualified personnel, as indicated in this manual ment, proceed with the installation operations.
  • Page 14: Installer/Servicer Notes For The Use Of Gas Oil With Bio Blends Up To 10% Where Gas Oil Use Is Permitted By The Appliance Manufacturer

     The burner hydraulic components and flexible oil lines must burner technical manual). be suitable for bio fuel use (check with Riello if in doubt).  If a Bio blend is in use the installer must seek information Riello have carefully chosen the specification of the bio com-...
  • Page 15: Boiler Fixing

    Installation Boiler fixing  Put on the flange 1)(Fig. 6) the screw and two nuts.  Fix the flange 1)(Fig. 7) to the boiler door 4) using screws 2) and (if necessary) the nuts 3) interposing the insulating gas- ket 5). The seal between burner and boiler must be airtight.
  • Page 16: Burner Assembly

    Installation Burner assembly CF Application Length is reduced if there are bends in the intake In case of CF applications, the burner shall not operate without section. protection (A) of the suction inlet. For instance, using a tube with a smooth inside WARNING surface, you must allow for the following losses: –...
  • Page 17: Hydraulic Systems

    In case of use with gas oil containing up to 10% Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. WARNING Please contact Riello for further information. D10934 Fig. 10 Key (Fig. 10)
  • Page 18: One Pipe System

    Usually the tank is lower than the burner. You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 11 - Fig. 12) and a secondary filter (60 ...
  • Page 19: Two Pipe System

    You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 13) and a secondary filter (60  for gas oil and 15  for kerosene) are used to protect the burner pump and nozzle from contamination.
  • Page 20: Electrical System

    Electrical system Electrical system Notes on safety for the electrical wiring  The electrical wiring must be carried out with the electrical supply disconnected.  Electrical wiring must be carried out by qualified personnel and in compliance with the regulations currently in force in the country of destination.
  • Page 21: Electrical Wiring

    Electrical system Electrical wiring 7.2.1 Control box 50Hz - 230V This operation must be performed with the burner turned off and mains power disconnected. DANGER Main switch To remove the control box (Fig. 15) from the burner follow of the instruction: ...
  • Page 22: Start-Up, Calibration And Operation Of The Burner

    Start-up, calibration and operation of the burner Start-up, calibration and operation of the burner Notes on safety for the first start-up The first start-up of the burner must be carried out Check the correct working of the adjustment, com- by qualified personnel, as indicated in this manual mand and safety devices.
  • Page 23: Pump Pressure

    Start-up, calibration and operation of the burner Pump pressure The pump leaves the factory set for kerosene working. 10 bar: maximum pressure for kerosene. Air damper adjustment The air damper is set in factory. This regulation is purely indica- All these conditions may require a different air damper setting. tive.
  • Page 24: Maintenance

    Check to make sure that no dust has accumulated inside the fan lines suitable for bio fuel use. or on its blades, as this condition will cause a reduction in the air Please contact Riello for further information. flow rate and provoke polluting combustion. Any contact with elements such solvents,...
  • Page 25: Safety Components

    Maintenance Boiler 9.2.3 Safety components Clean the boiler as indicated in the appliance accompanying in- The safety components must be replaced at the end of their life structions in order to maintain all the original combustion charac- cycle indicated in Tab. E. The specified life cycles do not refer to teristics intact, especially the flue gas temperature and the warranty terms indicated in the delivery or payment combustion chamber pressure.
  • Page 26: Faults / Solutions

    Faults / Solutions Faults / Solutions Here below you can find some causes and the possible solutions When lock out lamp lights the burner will attempt to light only after for some problems that could cause a failure to start or incorrect pushing the reset button.
  • Page 28 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http:// www.riello.it http:// www.riello.com Subject to modifications...

This manual is also suitable for:

Rdb1 70-9035130103513210501 t1kRdb1 50-70

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