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Summary of Contents for Sunsystem BURNIT PELL EASY-NOVATION Series
- Page 1 PELLET BURNING BOILER PELL EASY-NOVATION series TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER / SERVICE SHOP Version i0.0.7...
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Page 2: Table Of Contents
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TABLE OF CONTENTS EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS ..........3 PRODUCT DESCRIPTION ..................... 4 FUELS ........................... 5 TRANSPORTATION OF THE BOILER ..................6 DELIVERY OF THE BOILER ....................6 INSTALLATION OF THE HEATING BOILER ................7 SETUP OF THE HEATING BOILER .................. -
Page 3: Explanation Of Symbols And Safety Instructions
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 1. EXPLANATION OF SYMBOLS AND SAFETY WARNING! Installation and setup of the boiler should be done by an authorized INSTRUCTIONS specialist / service shop and must follow the safety instructions and rules of 1.1. Explanation of symbols operation. CAUTION! - Important recommendation or warning concerning safety conditions during DANGER of intoxication, suffocation. -
Page 4: Product Description
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Safety rules for user operation: Class С1/С2 Wood beech, oak. Wood Medium - Operate the boiler on recommended fuel only, and softwood, layered wood flammable to that end you must regularly inspect the boiler Asphalt, cardboard, cellulose, room. Class C3 –... - Page 5 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL an improved algorithm with optional adjustment 2.2. Safety devices of pellet boiler-and-burner of a wide variety of parameters, the system A complex of safety devices provide for the safety of may be finely tuned to any particular heating the appliance.
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Page 6: Fuels
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Product must be in original packaging following 3. FUELS the instructions on the label - to be protected from adverse weather conditions (snow, rain and dust) from the shocks, and other activities likely to cause damage. -
Page 7: Delivery Of The Boiler
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL surface area is larger than the base of the heating 5. DELIVERY OF THE BOILER boiler according to diagram 1; • Inspect the integrity of the packaging upon - The boiler must be placed in a position which allows for the easiest possible cleaning and servicing;... - Page 8 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Caution! ELECTRIC SHOCK HAZARD! - Before opening the unit: switch off the voltage and secure the unit against accidental restart. - Observe installation instructions. It is mandatory to assure a backup power generator of corresponding rated power! (see table 1) Improper cable connections may damage the regulator! The device may be damaged if struck by a lightning. Make sure it is unplugged during the storms.
- Page 9 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 7.5. Air Bleeding. When filling the system remove the cap of the automatic bleed valve. Once you are sure there is no air in the system re- install it in place. Table 5. TROUBLE-SHOOTING TABLE Installation damage Cause Solution Due to unsealed connections Install the connecting piping strain-free to the boiler connections. If the heating installation, including the piping network, has not been built frost-proof, we recommend that you fill the heating Due to freezing...
- Page 10 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Formation of clinkers and noncombustible inclusions inside burner body Utilization of low-quality pellets (see Use only fuel which meets the requirements specified in the section 3. Fuel) manual. Low performance of the automatic Increase the frequency of inclusions of self-cleaning system cleaning system Improper setting of fuel-air mixture Adjust using gas analyzer Boiler temperature too high. Controller failure...
- Page 11 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 7.6. Schemes of connection to the heating system Such connections must be performed by a technician / service shop authorized for such operations. The boiler is factory set to operate according to scheme 5. The room thermostat is active and has a normally closed contact. Diagram 5. Connection of boiler Pell Easy-Novation to three-way valve...
- Page 12 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL When connecting the boiler according to scheme 6, it is necessary to install the sensor from the boiler complete set in the buffer. Parameter P 26 must be set to „4“. Diagram 6. Connection of boiler Pell Easy-Novation to P type buffer tank and three-way valve...
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Page 13: Filling The Heating Installatio
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 8. FILLING THE HEATING INSTALLATION Problem Prevention Possible installation damage due to strains Fill the heating installation only in cold conditions (inlet in the material caused by temperature temperature must not exceed 40°C). differences Danger of installation damage due to - Do not operate the heating boiler for a long period of time in accumulation of deposits... - Page 14 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Cleaning the ash from the ash container once a week 9.3.1. Cleaning and maintenance of suction fan is a must. It is done by removing the two wing nuts, laying on the both sides of the ash container. Pull the ash container and clean it.
- Page 15 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL After the revision cover is unmounted, there is direct access to the fan turbine. Do detailed cleaning by using brush and vacuum cleaner of the ash on the fan turbine as well as the zone around it. After the zone is well cleaned, put the revision cover back and clamp well the four screws size M5.
- Page 16 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10. MICROPROCCESOR CONTROLLER 10.1. CONTROLER Wiring controller...
- Page 17 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL FUNCTION CHARACTERISTICS Power Supply 230 V±10% 50/60 Hz F1=Fuse T 5A Exhaust gases Fan El. Relay - maximum load 0.9А Igniter El. Relay - maximum load 1.6А Auger El. Relay - maximum load 0.9А STB thermostat Contact ON/OFF Normally closed To Bypass if not used...
- Page 18 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.2. Control panel. Functions. 12:18 Wed 7 March 2020 in the water mantle condition max t in the water mantle 1. Display - drop-down menu (touch screen) Date and time, temperature of the local room in use, Local room thermostat in use, signalling error tool Ignition and unblock of the system Access to Information Menu...
- Page 19 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 12:18 Wed 7 March 2020 3. System Functioning Led When we touch an icon button on the screen, it changes color. This means that the function is active. Touch the icons on the screen to perform the following operations: Auger On Exterior Chrono reached ЗIgniter On...
- Page 20 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.3. User Menu /1/.. 10.4. User Menu /2/. Activated by touching a button 10.3.1. Ignition / Extinguishing. The Customize with functions menu appears: - Setup - System menu - Menu on the display Ignition and Extinguish are activated by pressing and holding a button After ignition by touching a button we enter the user menu 1.
- Page 21 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.5.1 System menu. 10.5.3. Information menu. Touching the button-icon System menu we enter the installer menu. In order to access the menu functions, an installation access code is required, which we enter. After entering the code correctly, a new submenu appears in which we can select the following options: Auger...
- Page 22 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.5.5. Auger menu. / ТР 01 / The TimeON regulation is settable as steps of 0.1 If a value is set = 0 the Auger is disabled for the seconds. corresponding Power/Phase. The set or calculated values are automatically If a value is set ≥ P05 the Auger works continuously limited in the threshold P05 and P27.
- Page 23 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.5.6. Primary Air Flow. Code Description Unit Pell Easy Pell Easy 35 XL FL 20 Minimum air flow in Check Up 2000 FL 22 Set air flow for Power 1 2000 FL 23 Set air flow for Power 2 2000 FL 24 Set air flow for Power 3...
- Page 24 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.5.7. Combustion Fan Menu. / ТР 02 / The fan of boiler has an integrated encoder. In this case, parameter P25 must be set as “1”. To adjust the fan power must adjust the fan speed. Setting of the Combustion fan speed for each pow- If the boiler operation is chosen without encoder, parameter P25 must be set as “0”.
- Page 25 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Standby speed Volt 2800 1300 1300 Speed in preheat mode Volt 2800 1000 Combustion Fan Minimum Speed Volt 2800 Р16 Correction Step Value of the Combustion Fan Speed Is not used Р22 Р25 Exhaust fan control: 0-without encoder, 1-with encoder, 2-with automatic encoder [nr] Р29...
- Page 26 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Enable Pump Thermostat С] Th19 boiler С] Ih19 Enable Pump Thermostat boiler Hysteresis Is not used Th20 Is not used Th21 Is not used ih21 С] Ih24 Boiler Thermostat Hysteresis boiler С] Th25 Boiler Safety Thermostat boiler С] Th26...
- Page 27 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Increasing Delta Temperature С] exhaust gases in Stabilization Delta Water Temperature in the С] boiler boiler Combustion Power Automatic Regulation [A] С] Added value to the thermostat of boiler the water jacket for switching from modulation to standby Delta of ignition С]...
- Page 28 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Т29 Waiting for preload on ignition Is not used Т32 Is not used Т33 Backfire auger operation Т34 3600 Т40 Delay when starting the auger Work time of Pump 3600 Maximum time of inactivity of Pump 1500 Time, after which the stove goes 3600...
- Page 29 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.5.10. Enable’s Menu ТР 08 Code Description Unit Reached the Room Thermostat the boiler goes in Extinguishing Reached the Room Thermostat the boiler goes in Modulation for [nr] Reached the Room Thermostat the boiler goes in P26=0 Standby Reached the Room Thermostat the system blocks the Pump until water temperature <...
- Page 30 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Fan and auger correctoin OFF А64 Fan and auger correction ON [nr] Correction ON in ignition and stabilizer mode for fan and auger Р02 Maximum number of ignition attempts [nr] Р03 Operation modes [nr] Р04 Is not used Is not used...
- Page 31 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.6. Functions with the delay time as the timer T18. The other manual or automatic power changes are 10.6.1. Supply Voltage Lack Management. managed and actuated with the delay time as timer In case of Supply Voltage lack, the system saves the T17.
- Page 32 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.6.7. Speed combustion fan management. The parameter P25 sets the regulation modality of the Exhausting Fan Speed. P25=0 Exhausting Fan without Encoder: the speed is defined by the set voltage value [Volt]. The Regulation Step is of 5 Volt. Exhausting Fan with Encoder: the speed is defined by the set number of turns [RPM] P25=1 In case of signal presence but regulation failed, the system goes in BLOCK with Er08...
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Page 33: Microprocessor Controller
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 11. WARRANTY TEARMS The warranty terms are described in the Service booklet included in the supply 12. TECHNICAL FEATURES 12.1. Technical features of Pell Easy-Novation pellet boiler 12.1.1. Elements of Pell Easy-Novation pellet boiler Cover for fuel filling 11. Water mantle Housing 12. Combustion chamber Built in fuel hopper 13. - Page 34 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 12.2. Technical parameters of Pell Easy pellet boiler Pell Easy - Pell Easy - Novation 20 Novation 35 XL Max heat output 32.6 Min. / Nominal heat output 5.1÷16.3 8.7÷29 Height H 1260 ± 15 1260 ± 15 Width L / Depth D 625/790 1100/770 Water mantle volume Combustion chamber volume 14.6 Required chimney draught...
- Page 35 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Ash-and-soot container Х Inspection hatch Top loading hatch of fuel hopper Boiler class according to EN 303-5/2012 г. class 5 class 5 Fuel period at nominal power - Qn 21.5 El.
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Page 36: Recycling
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Pell Easy-Novation 35 XL 13. RECYCLING Expired appliances must be collected separately Submit all packaging material for recycling according from other recyclable waste containing substances to the local regulations and requirements. hazardous to health and environment. Both metal At the end of life cycle of each product its compo- and non-metal parts are sold out to licensed orga- nents are due to be disposed of in conformity with... - Page 37 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL...
- Page 38 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL...
- Page 39 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL...
- Page 40 ISO 9001:2008 BUREAU VERITAS Certification Tel.: +359 700 17 343 www.burnit.bg...
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