IBC P-1627 Replacement Instructions Manual

Heat exchanger lid for cx 150

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P-1627 Heat Exchanger Lid
Replacement Instructions- CX 150
Warning
This replacement kit shall be installed by a qualified service agent in accordance with these
instructions and all applicable codes and requirements of the authority having jurisdiction. If the
information in these instructions is not followed exactly a fire, an explosion or production of
carbon monoxide may result causing property damage, personal injury or loss of life.
The qualified service agency is responsible for the proper installation of this kit. The installation
is not proper and complete until the operation is checked as specified in these instructions.
Warning
The IBC heat exchanger has a small amount of combustion chamber insulation (refractory), which
contains ceramic fibers.
When exposed to extremely high temperatures, the ceramic fibers that contain crystalline silica
can be converted into cristobalite, classified as a possible human carcinogen.
Avoid disturbing or damaging the refractory. If damage occurs, contact the factory for directions.
Avoid breathing and contact with skin and eyes and follow these precautions:
1. For conditions of frequent use or heavy exposure, respirator protection is required. Refer to
the "NIOSH Guide to the Selection and Use of Particulate Respirators Certified under 42
CFR 84" for selection and use of respirators certified by NIOSH.
For the most current information, NIOSH can be contacted at 1-800-356-4676 or on the web
at www.cdc.gov/niosh.
2. Wear long sleeved, loose fitting clothing, gloves and eyes protection.
3. Assure adequate ventilation.
4. Wash with soap and water after contact.
5. Wash potentially contaminated clothes separately from other laundry and rinse washing
machine thoroughly.
6. Discard used insulation in an air tight plastic bag.
NIOSH stated first aid:
Eye contact - Irrigate and wash immediately.
Breathing - Provide fresh air.
IBC Technologies Inc.
-
120-538E0
October 20, 2023
- Released Document
|
1-844-432-8422
www.ibcboiler.com
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Summary of Contents for IBC P-1627

  • Page 1 Warning The IBC heat exchanger has a small amount of combustion chamber insulation (refractory), which contains ceramic fibers. When exposed to extremely high temperatures, the ceramic fibers that contain crystalline silica can be converted into cristobalite, classified as a possible human carcinogen.
  • Page 2 Gasket, Burner VC45&60 255-152 Refractory, VC150 When to Install the P-1627 Heat Exchanger Lid Replacement Install the P-1627 kit if you need to replace a heat exchanger lid that has been damaged. IBC Technologies Inc. 1-844-432-8422 www.ibcboiler.com - Released Document...
  • Page 3 Unscrew the two nuts at the base of the fan, and retain for re-installation. c. Carefully lift and tilt the fan/ mixer assembly backwards to safely remove it from the heat exchanger lid. d. Remove and retain the fan gasket. IBC Technologies Inc. 1-844-432-8422 www.ibcboiler.com - Released Document...
  • Page 4 Figure 5. Reinstall the refractory. Carefully slide it over the burner all the way to the lid, ensuring that the openings for the ignitor, view port and heat exchanger studs are aligned correctly. IBC Technologies Inc. 1-844-432-8422 www.ibcboiler.com - Released Document...
  • Page 5 1. Check for leaks at the gas valve outlet and at the connection point between the fan and the heat exchanger lid. 2. Turn on the gas to the boiler. 3. Turn on power to the boiler. IBC Technologies Inc. 1-844-432-8422 www.ibcboiler.com - Released Document...
  • Page 6 4. Turn on call(s) for heat. 5. Check connections for leaks during operation. 6. Perform a combustion analysis, and test for proper operation. 7. Reinstall the top panel and front cover. IBC Technologies Inc. 1-844-432-8422 www.ibcboiler.com - Released Document 120-538E0...

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