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Related Manuals for DAYCO D105DC
Summary of Contents for DAYCO D105DC
- Page 1 Page D105DC/D100S-DC DAYCO OPERATORS MANUAL REPLACES DAYCO DE30 MODELS...
- Page 2 LITERATURE. DAYCO RECOMMENDATIONS ARE BASED ON TESTING, AND USE OF HOSE AND COUPLING COMBINATIONS OTHER THAN THOSE RECOMMENDED BY DAYCO CAN RESULT IN SERIOUS INJURY, DEATH OR SUBSTANTIAL PROPERTY DAMAGE. DAYCO DISCLAIMS ALL LIABILITY FOR ANY HOSE AND COUPLING ASSEMBLY THAT IS NOT MADE ACCORDING TO DAYCO RECOMMENDATIONS.
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Page 3: Table Of Contents
TABLE OF CONTENTS Page Parts Identification-----------------------------------------------------------------4 D105DC Quick Start Guide------------------------------------------------------5 D105s-DC Quick Start Guide---------------------------------------------------6 Hose Preparation-------------------------------------------------------------------7 Hose Crimping-Standard Dies---------------------------------------------------8 Hose Crimping-Double Angle Dies-------------------------------------------11 Calibration--------------------------------------------------------------------------12 Troubleshooting -------------------------------------------------------------------13 Kwikrimp® Concept--------------------------------------------------------------14 Parts Breakdown------------------------------------------------------------------15... -
Page 4: Parts Identification
D105DC/D100S-DC PARTS IDENTIFICATION Page ADJUSTABLE RAM 35 TON HYDRAULIC RETRACTION STOP OIL FILL AND CYLINDER VENT PLUG 10,000 PSI PUMP 1HP, 110V-15 AMP MOTOR POWER ON/OFF CIRCUIT BREAKER SWITCH MICRO-CRIMP ADJUSTER CALIBRATION ADJUSTMENT SCREW MANUAL PNEUMATIC START-STOP SWITCH AUTOMATIC STOP... -
Page 5: D105Dc Quick Start Guide
D105DC QUICK START GUIDE Page FOLLOW THESE STEPS BEFORE YOU USE YOUR CRIMPER FOR THE FIRST TIME CALIBRATION CHECK FOR THE D105DC (See the following page for D100S-DC Calibration) PLUG THE CRIMPER DIRECTLY INTO A 110 VOLT 20 AMP SINGLE PHASE WALL OUTLET. -
Page 6: D105S-Dc Quick Start Guide
D100S-DC QUICK START GUIDE Page FOLLOW THESE STEPS BEFORE YOU USE YOUR D100S-DC CRIMPER FOR THE FIRST TIME CALIBRATION CHECK FOR THE D100S-DC A HYDRAULIC POWER SOURCE CAPABLE OF GENERATING 10,000 PSI MUST BE ATTACHED TO THE D100S- DC CRIMPER. -
Page 7: Hose Preparation
Cut the hose square and to the proper length with a suitable saw. Coat the coupling stem with Dayco hose assembly lubricant (HAL16) to ease hose insertion. Insert the hose until it “bottoms” in the coupling shell. -
Page 8: Hose Crimping-Standard Dies
D100 SERIES HOSE CRIMPING Page CRIMPING WITH STANDARD DIES Insert the Standard Pressure Plate in the bottom flange making certain that the Pressure Plate is seated squarely in the bottom flange. Make certain that the seating area of the bottom flange is clean and allows the Pressure Plate to seat squarely in the bottom flange ... - Page 9 D100 SERIES HOSE CRIMPING Page Position the dies in the crimper as shown making certain that the die rings set squarely on the pressure plate and that the die ring halves do not overlap each other. ...
- Page 10 D100 SERIES HOSE CRIMPING Page Slide the Pusher into position on the hydraulic ram Recheck the fitting for correct alignment and depress the pneumatic Start/Stop switch bulb. Keep it depressed until the crimper shuts off automatically.
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Page 11: Hose Crimping-Double Angle Dies
CRIMPING WITH DOUBLE ANGLE DIES Page CRIMPING WITH DOUBLE ANGLE DIES Double Angle dies double the radial crimping force of the die set allowing heavier fittings to be crimped. Due to the doubling of the radial crimp force, they are effective for a smaller range of diameters than a standard die set. -
Page 12: Calibration
CALIBRATION PROCEDURE Page When the crimper is correctly calibrated, the ram will extend and fully close the die set. After the die set is fully closed, the time from which the pump starts to build pressure and the point at which the motor shuts of automatically will be approximately 1 second. -
Page 13: Troubleshooting
TROUBLESHOOTING Page PROBLEM: CRIMPER WILL NOT RUN AT ALL The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped Check the wall outlet. The crimper comes from the factory wired for a 110 volt single phase circuit. -
Page 14: Kwikrimp® Concept
Dayco hose, couplings and crimping machines are designed into an effective and reliable assembly system and the use of other than Dayco products may produce hose assemblies that will not meet rated performance. Failure to follow Dayco instructions and limitations could lead to premature hose failures resulting in property damage, serious injury or death. -
Page 15: Parts Breakdown
COMPONENT PARTS BREAKDOWN Page D100 Standard Series Dies 1) Die Ring 101065-COLOR 2) Die Finger Varies with die set 3) Die Spring LC 022D 01 M NF 4) Die Screw EN84-115 D100 DA (Double Angle Dies 1) Die Ring 101072-COLOR 2) Die Finger Varies with Die Set 3) Die Spring... - Page 16 COMPONENT PARTS BREAKDOWN Page...
- Page 17 COMPONENT PARTS BREAKDOWN Page...
- Page 18 COMPONENT PARTS BREAKDOWN Page 35-Ton Head Sub-Assembly (101209) Item Part Number Description Bottom Flange 100325 (Yellow) 100329 Strain Rod - 8 1/2" 100326 (Yellow) Top Flange 3/4 Special 3/4 Flat Washer - Special 95462A538 3/4-10 Hex. Nut 100685 35-Ton Cylinder Assembly...
- Page 19 COMPONENT PARTS BREAKDOWN Page...
- Page 20 COMPONENT PARTS BREAKDOWN Page...
- Page 21 COMPONENT PARTS BREAKDOWN Page D105 Micrometer Mount Assembly (101788) Description Item Part Number 100898-01 Micrometer Arm 100898-02 Micrometer Base Micrometer Suspension Flange 100898-03 91253A189 8-32 x 1/4 HSFHS Coupling Stop Assy (100954) Item Part No. Description 100950 Coupling Stop Block 98381A544 Stop Block Pin 100951...
- Page 22 COMPONENT PARTS BREAKDOWN Page 35 Ton Cylinder Assembly (100685) Item Part Number Description 100689 Ram End Cap 030D90 030 Disogrin O-Ring 101282 Retraction Spring 101516 Spring Retainer 101515 102-33400-173-0450 Ram Guide Ring/Seal 72096 1/4-20 X 3/4 SHCS Gd 8 101517 Cylinder Body 93744A030 5/16 Washer - Copper...
- Page 23 COMPONENT PARTS BREAKDOWN Page Pump Assembly (101633) Description Item Part Number 101435 1 Gallon Reservoir 101336 2 Gallon Reservoir 015 Buna 70 O-Ring Seal 101358 101432 Reservoir Standoff 95462A525 1/2-20 Hex Nut 1HP/2HP Pump Sub-Assembly 101395 Square Shaft Key 101470 116259 1HP Electric Motor 116260...
- Page 24 COMPONENT PARTS BREAKDOWN Page 1 HP/2 HP Pump Sub-Assembly (101395) Item Part Number Description Ref. Part No. 101335 Reservoir Cover 132301 101337 Port Block Gasket 121304 101584 Port Block Assembly 101330 121300 Motor Gasket 101329 Reservoir Gasket 121305 101400 Upper Plate 151300 101375 1/16-27 NPTF Pipe Plug...
- Page 25 COMPONENT PARTS BREAKDOWN Page Lower Plate & Gear Pump Assembly (101477) Item Part Number Description 101401 Lower Plate - 2 Piston 101466 Intake Seat Assembly 9528K11 Ø 1/8 Precision Ball 101447 Ball Retainer R10 - Open 5/8 Ball Bearing 4534K39 1/16-27 NPTF Pipe Plug 98381A510 3/16 X 1 Dowel Pin...
- Page 26 COMPONENT PARTS BREAKDOWN Page Piston Block Assembly (101478) Item Part Number Description 101408 Piston Block 101381 Port Plug - 7/16-20 101372 Piston Spring 101445 Piston 101355 014 Disogrin O-Ring Dump Block Assembly (101443) ITEM PART NUMBER DESCRIPTION Dump Block W/Cavity 102094 Dump Block Cartridge Insert 102093...
- Page 27 COMPONENT PARTS BREAKDOWN Page Discover other hydraulic pushers on our website.