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Related Manuals for DAYCO D165DC
Summary of Contents for DAYCO D165DC
- Page 1 Page D165DC DAYCO OPERATORS MANUAL...
- Page 2 LITERATURE. DAYCO RECOMMENDATIONS ARE BASED ON TESTING, AND USE OF HOSE AND COUPLING COMBINATIONS OTHER THAN THOSE RECOMMENDED BY DAYCO CAN RESULT IN SERIOUS INJURY, DEATH OR SUBSTANTIAL PROPERTY DAMAGE. DAYCO DISCLAIMS ALL LIABILITY FOR ANY HOSE AND COUPLING ASSEMBLY THAT IS NOT MADE ACCORDING TO DAYCO RECOMMENDATIONS.
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Page 3: Table Of Contents
TABLE OF CONTENTS Page Parts Identification-----------------------------------------------------------------4 D165DC Quick Start Guide-----------------------------------------------------5 Hose Preparation-------------------------------------------------------------------6 Hose Crimping-Standard Dies--------------------------------------------------7 Calibration--------------------------------------------------------------------------10 Troubleshooting -------------------------------------------------------------------11 Kwikrimp® Concept-------------------------------------------------------------12 Parts Breakdown-----------------------------------------------------------------13 Limited Warranty-----------------------------------------------------------------18 D165DC... -
Page 4: Parts Identification
D165DC PARTS IDENTIFICATION Page ADJUSTABLE RAM 60 TON HYDRAULIC RETRACTION STOP CYLINDER 10,000 PSI PUMP 1HP, 110V-15 AMP MOTOR POWER ON/OFF CIRCUIT BREAKER SWITCH MICRO-CRIMP ADJUSTER CALIBRATION ADJUSTMENT SCREW AUTOMATIC STOP SWITCH MANUAL PNEUMATIC START-STOP SWITCH OIL FILL AND COMPPRESSION... -
Page 5: D165Dc Quick Start Guide
D165DC QUICK START GUIDE Page FOLLOW THESE STEPS BEFORE YOU USE YOUR CRIMPER FOR THE FIRST TIME CALIBRATION CHECK FOR THE D165DC (See the following page for D160S-DC Calibration) PLUG THE CRIMPER DIRECTLY INTO A 110 VOLT 20 AMP SINGLE PHASE WALL OUTLET. -
Page 6: Hose Preparation
Cut the hose square and to the proper length with a suitable saw. Coat the coupling stem with Dayco hose assembly lubricant (HAL16) to ease hose insertion. Insert the hose until it “bottoms” in the coupling shell. -
Page 7: Hose Crimping-Standard Dies
D165 SERIES HOSE CRIMPING Page CRIMPING PROCEDURE Insert the Standard Pressure Plate in the bottom flange making certain that the Pressure Plate is seated squarely in the bottom flange. Make certain that the seating area of the bottom flange is clean and allows the Pressure Plate to seat squarely in the bottom flange Select the correct die set for the combination of hose and fitting being crimped. - Page 8 D165 SERIES HOSE CRIMPING Page Position the dies in the crimper as shown making certain that the die rings set squarely on the pressure plate and that the die ring halves do not overlap each other. Align the hose and fitting in the die set and place the Compression Ring loosely over the die set.
- Page 9 D165 SERIES HOSE CRIMPING Page Slide the Pusher into position on the hydraulic ram Recheck the fitting for correct alignment and depress the pneumatic Start/Stop switch bulb. Keep it depressed until the crimper shuts off automatically. Measure the finished fitting diameter to be certain that it is within the crimp specification tolerances.
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Page 10: Calibration
CALIBRATION PROCEDURE Page When the crimper is correctly calibrated, the ram will extend and fully close the die set. After the die set is fully closed, the time from which the pump starts to build pressure and the point at which the motor shuts of automatically will be approximately 1 second. -
Page 11: Troubleshooting
TROUBLESHOOTING Page PROBLEM: CRIMPER WILL NOT RUN AT ALL The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped Check the wall outlet. The crimper comes from the factory wired for a 110 volt single phase circuit. -
Page 12: Kwikrimp® Concept
Dayco hose, couplings and crimping machines are designed into an effective and reliable assembly system and the use of other than Dayco products may produce hose assemblies that will not meet rated performance. Failure to follow Dayco instructions and limitations could lead to premature hose failures resulting in property damage, serious injury or death. -
Page 13: Parts Breakdown
COMPONENT PARTS BREAKDOWN Page D100 Standard Series Dies Color Options 1) Die Ring 101065-COLOR 2) Die Finger Varies with die set Orange 3) Die Spring LC 022D 01 M NF Yellow 4) Die Screw EN84-115 Purple Green Blue Black Silver Brown... - Page 14 COMPONENT PARTS BREAKDOWN Page D165 Crimper Assembly (102221) Description Item Part Number 101430 D165 Base Plate Pump Assembly 101633 92865A540 1/4-20 x 3/4 HHCS 91102A029 1/4 Lock Washer 90126A029 1/4 Flat Washer D165 Crimper Head Assembly 102161 Crimper Head Mounting Bracket 101429 92865A626 3/8-16 x 1 1/4 HHCS...
- Page 15 COMPONENT PARTS BREAKDOWN Page D165 Crimper Head Assembly (102161) Description Item Part Number 60 Ton Cylinder / Top Flange 102219 102212 Strain Rod Bottom Flange 102159 7/8 Special 7/8 Narrow Rim Washer 90499A845 7/8 - 14 Hex Nut Retraction Stop Rod 102224 Stop Rod Locking Handle KHA-126...
- Page 16 COMPONENT PARTS BREAKDOWN Page 60 Ton Cylinder / Top Flange Assembly (102219) Description Item Part Number 60 Ton Body / Top Flange 102158 100651 60 Ton Piston 227 Disogrin O-Ring 227-9250 Piston End Cap 101106 91251A424 3/8-24 x 1 SHCS 100760_12 60 Ton Spring Spring Plug...
- Page 17 COMPONENT PARTS BREAKDOWN Page Coupling Stop Assy (100954) Item Part No. Description 100950 Coupling Stop Block 98381A544 Stop Block Pin 100951 Stop Block Rod 91251A540 1/4-20 X 3/4 SHCS 9489T47 Eye Bolt 100952 Adjustable Stop Arm DK-655 Knob 100953 Fixed Stop Arm 94750A588 T-Nut (1/4-20) 90126A029...
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Page 18: Limited Warranty
LIMITED WARRANTY Page D165 SERIES is warranted to be free from defects in material and workmanship under normal operating conditions and recommended usage for a period of ninety (90) days from date of delivery. Any product which is shown to be defective shall be replaced or repaired free of charge or extended a credited refund of the original acquisition cost to purchaser. - Page 19 NOTES Page...