Table of Contents
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Table of Contents
Related Manuals for DAYCO D206DC
Summary of Contents for DAYCO D206DC
- Page 1 Page D206DC-DAYCO OPERATORS MANUAL REPLACES DAYCO DE60 MODELS...
- Page 2 LITERATURE. DAYCO RECOMMENDATIONS ARE BASED ON TESTING, AND USE OF HOSE AND COUPLING COMBINATIONS OTHER THAN THOSE RECOMMENDED BY DAYCO CAN RESULT IN SERIOUS INJURY, DEATH OR SUBSTANTIAL PROPERTY DAMAGE. DAYCO DISCLAIMS ALL LIABILITY FOR ANY HOSE AND COUPLING ASSEMBLY THAT IS NOT MADE ACCORDING TO DAYCO RECOMMENDATIONS.
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Page 3: Table Of Contents
TABLE OF CONTENTS Page Parts Identification------------------------------------------------------------------4 Quick Start Guide-------------------------------------------------------------------5 Hose Preparation--------------------------------------------------------------------6 Hose Crimping-Standard Dies---------------------------------------------------7 Hose Crimping-Double Angle Dies--------------------------------------------10 Calibration---------------------------------------------------------------------------11 Troubleshooting -------------------------------------------------------------------12 Kwikrimp® Concept--------------------------------------------------------------13 Parts Breakdown------------------------------------------------------------------14 Limited Warranty------------------------------------------------------------------21... -
Page 4: Parts Identification
D206DC-MARKIV PARTS IDENTIFICATION Page 80 TON HYDRAULIC ADJUSTABLE RAM CYLINDER RETRACTION STOP OIL FILL AND VENT PLUG 10,000 PSI PUMP 1HP, 110V-15 AMP MOTOR POWER ON/OFF CIRCUIT BREAKER SWITCH MICRO-CRIMP ADJUSTER CALIBRATION ADJUSTMENT SCREW MANUAL PNEUMATIC START-STOP SWITCH AUTOMATIC STOP... -
Page 5: Quick Start Guide
BASE OF THE CRIMPER IN THE ORDER SHOWN. SLIDE THE PUSHER ONTO THE STUD OF THE HYDRAULIC RAM. MICRO-CRIMP ADJUSTER AT “95” FOR THE D206DC RETAINING SCREW (1/8 HEX KEY) PRESS AND HOLD THE START SWITCH. IF THE RAM EXTENDS AND SHUTS OFF THE MOTOR... -
Page 6: Hose Preparation
Cut the hose square and to the proper length with a suitable saw. Coat the coupling stem with Dayco hose assembly lubricant (HAL16) to ease hose insertion. Insert the hose until it “bottoms” in the coupling shell. -
Page 7: Hose Crimping-Standard Dies
D206DC HOSE CRIMPING Page CRIMPING WITH STANDARD DIES Insert the Standard Pressure Plate in the bottom flange making certain that the Pressure Plate is seated squarely in the bottom flange. Note that the bottom Pressure Plate is held in place by a set screw. - Page 8 D206DC HOSE CRIMPING Page Position the dies in the crimper as shown making certain that the die rings set squarely on the pressure plate and that the die ring halves do not overlap each other. Align the hose and fitting in the die set and place the Compression Ring loosely over the die set.
- Page 9 D206DC HOSE CRIMPING Page Slide the Pusher into position on the hydraulic ram Recheck the fitting for correct alignment and depress the pneumatic Start/Stop switch bulb. Keep it depressed until the crimper shuts off automatically. Measure the finished fitting diameter to be certain that it is within the crimp specification tolerances.
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Page 10: Hose Crimping-Double Angle Dies
CRIMPING WITH DOUBLE ANGLE DIES Page CRIMPING WITH DOUBLE ANGLE DIES Double Angle dies double the radial crimping force of the die set allowing heavier fittings to be crimped. Due to the doubling of the radial crimp force, they are effective for a smaller range of diameters than a standard die set. -
Page 11: Calibration
CALIBRATION PROCEDURE Page When the crimper is correctly calibrated, the ram will extend and fully close the die set. After the die set is fully closed, the time from which the pump starts to build pressure and the point at which the motor shuts of automatically will be approximately 1 second. -
Page 12: Troubleshooting
TROUBLESHOOTING Page PROBLEM: CRIMPER WILL NOT RUN AT ALL The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped Check the wall outlet. The crimper comes from the factory wired for a 110 volt single phase circuit. -
Page 13: Kwikrimp Concept
Dayco hose, couplings and crimping machines are designed into an effective and reliable assembly system and the use of other than Dayco products may produce hose assemblies that will not meet rated performance. Failure to follow Dayco instructions and limitations could lead to premature hose failures resulting in property damage, serious injury or death. -
Page 14: Parts Breakdown
COMPONENT PARTS BREAKDOWN Page D200 Standard Series Dies 1) Die Ring 100753-COLOR 2) Die Finger Varies with die set 3) Die Spring LC 026 06 M 4) Die Screw EN82-004 D200 DA (Double Angle Dies 1) Die Ring 100873-COLOR 2) Die Finger Varies with Die Set 3) Die Spring LC 022D 05 M... - Page 15 1/4-20 X 3/4 Hex Bolt 45 Hydraulic Fitting 60TA06X08 D205 Hydraulic Hose 101645 D205 Coupling Stop Assembly 101631 91251A544 1/4-20 X 1 1/4 SHCS Pendant Switch & Plug 101349 D205 Die Shelf Assembly (Optional) 101625 D206DC 1 HP 110V CRIMPER...
- Page 16 COMPONENT PARTS BREAKDOWN Page D205 Head Assembly (101634) Description Item Part Number 100679 80 Ton Cone Base 100642 Strain Rod Heavy Hex Nut 1 1/4-12 Gd.8 90500A040 100661 Limit Switch Bracket 6_32X375SHCS 6-32 X 3/8 SHCS 903 Switch Limit Switch 100692 Limit Switch Guard 91255A190...
- Page 17 COMPONENT PARTS BREAKDOWN Page 80 Ton Cylinder Assy (100663) Item Part Number Description 100636 Top Cap 100653 Retaining Plug 90962A357 1/4 X 2 Roll Pin 100760 Spring (21 Coils) 100637 Cylinder Ram - 80 Ton 450 Polypak 4-1/2 X 4 X 3/8 Polypak 227 O-Ring 227 O-Ring - Disogrin 100635...
- Page 18 COMPONENT PARTS BREAKDOWN Page Pump Assembly (101633) Description Item Part Number 101435 1 Gallon Reservoir 101336 2 Gallon Reservoir 015 Buna 70 O-Ring Seal 101358 101432 Reservoir Standoff 95462A525 1/2-20 Hex Nut 1HP/2HP Pump Sub-Assembly 101395 Square Shaft Key 101470 116259 1HP Electric Motor 116260...
- Page 19 COMPONENT PARTS BREAKDOWN Page 1 HP/2 HP Pump Sub-Assembly (101395) Item Part Number Description Ref. Part No. 101335 Reservoir Cover 132301 101337 121304 Port Block Gasket 101584 Port Block Assembly 101330 Motor Gasket 121300 101329 Reservoir Gasket 121305 101400 Upper Plate 151300 101375 1/16-27 NPTF Pipe Plug...
- Page 20 COMPONENT PARTS BREAKDOWN Page Lower Plate & Gear Pump Assembly (101477) Item Part Number Description 101401 Lower Plate - 2 Piston 101466 Intake Seat Assembly 9528K11 Ø 1/8 Precision Ball 101447 Ball Retainer R10 - Open 5/8 Ball Bearing 4534K39 1/16-27 NPTF Pipe Plug 98381A510 3/16 X 1 Dowel Pin...
- Page 21 COMPONENT PARTS BREAKDOWN Page Unloading Block Assembly (101476) Description Item Part Number Piston Block Assembly (101478) Unloading Block 101399 Item Part Number Description High PSI Seat Assembly 101467 9528K13 3/16 Dia. Precision Ball 101408 Piston Block 91301A180 1/4-20 x 1/4 Hollow Set Screw 101381 Port Plug - 7/16-20 101462...
- Page 22 COMPONENT PARTS BREAKDOWN Page Micro Mount Assy (100641) Description Item Part Number 100641-01 Micro Plate 100641-02 Micro Brace 100672 Micrometer Bracket 91253A194 8-32 x 1/2 HSFHS 91251A240 10-24 x 3/8 SHCS 91253A197 8-32 x 3/4 HSFHS 3/16 x 3/4 Slotted Spring Pin 98296A249 D205 Coupling Stop Assembly (101631) Description...
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Page 23: Limited Warranty
LIMITED WARRANTY Page D206DC is warranted to be free from defects in material and workmanship under normal operating conditions and recommended usage for a period of ninety (90) days from date of delivery. Any product which is shown to be defective shall be replaced or repaired free of charge or extended a credited refund of the original acquisition cost to purchaser. - Page 24 NOTES Page...