General International 15-010S M1 Setup & Operation Manual

6" x 108" vertical oscillating edge belt sander

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SETUP & OPERATION MANUAL
FEATURES
Tables can be adjusted up or down for full
belt use.
Front table can be inclined left or right.
Innovative hinged dust hood accommo-
dates oversized stock.
Easy adjustment of abrasive belt tension
with one lever only.
Graphite backing reduces belt friction for
longer belt life.
Single knob tracking control.
Auxiliary table allows curved sanding.
Heavy steel base ensures a solid stable
platform while sanding.
Dynamically balanced 7'' rubber drive
roller and crowned 3'' idler roller to ensure
solid belt tracking.
Oscillating feature.
SPECIFICATIONS
LENGTH OF OSCILLATION
UP: 1⁄8" (3.2 MM)
DOWN: 1⁄8" (3.2 MM)
TOTAL: 1/4" (6.4 MM)
BELT SIZE
6" X 108" (152 x 2743 MM)
FRONT TABLE SIZE (L X W)
7 3⁄4" x 37'' (197 x 940 MM)
AUXILIARY TABLE SIZE(L X W)
11 3⁄4" x 19'' (299 x 483 MM)
DUST CHUTE OUTLET
4" (102 MM)
BELT SPEED
3150 FPM
BASE DIMENSIONS (L X W)
42" x 16 1⁄2" (1067 x 419 MM)
MOTOR
M1 2 HP , 220 V, 1 PH, 10 A
M2 2 HP , 220 V, 3 PH, 6 A
M3 2 HP , 600 V, 3 PH, 3.7 A
WEIGHT
453 LBS (206 KG)
6" X 108" VERTICAL OSCILLATING
EDGE BELT SANDER
MODEL
# 15-010S M1
REVISION 1 - September 16/08
© Copyright General® International 09/2008

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Summary of Contents for General International 15-010S M1

  • Page 1 42” x 16 1⁄2” (1067 x 419 MM) MOTOR M1 2 HP , 220 V, 1 PH, 10 A # 15-010S M1 M2 2 HP , 220 V, 3 PH, 6 A M3 2 HP , 600 V, 3 PH, 3.7 A...
  • Page 2 GENERAL® INTERNATIONAL 8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca THANK YOU for choosing this General ® International model 15-010S 6" X 108" Oscillating Vertical Edge Belt Sander. This sander has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service.
  • Page 3 ® ® GENERAL & GENERAL INTERNATIONAL WARRANTY All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly. Limited Lifetime Warranty Because of our commitment to quality and customer satisfaction, General®...
  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY RULES ..... . . MAINTENANCE ..... . .
  • Page 5 RULES FOR SAFE OPERATION To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten- tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.
  • Page 6: Electrical Requirements

    ELECTRICAL REQUIREMENTS BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
  • Page 7: Identification Of Main Parts And Components

    6" X 108" OSCILLATING VERTICAL EDGE BELT SANDER 15-010S IDENTIFICATION OF MAIN PARTS AND COMPONENTS SANDING BELT TRACKING ADJUSTMENT MOTOR ASSEMBLY KNOB ON/OFF SWITCH LOCKING LEVER FRONT TABLE HEIGHT ADUSTMENT KNOB SANDING BELT TENSION LEVER FRONT TABLE HEIGHT LOCK KNOBS TOP COVER BASE SANDING BELT...
  • Page 8: Basic Functions

    Carefully unpack and remove the sander and its components from the shipping crate and check for damaged or missing items as per the list of contents below. Note: Please report any damaged or missing items to your General International distributor immediately. LIST OF CONTENTS SANDER ................1...
  • Page 9: Placement Within The Shop / Establishinga Safety Zone

    PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE PLACEMENT WITHIN THE SHOP This machine should be installed and operated only on a solid, flat and stable floor that is able to support the weight of the sander (453 lbs - 206 kgs) and the operator. Using the dimensions shown as a guideline, plan for pla- cement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic...
  • Page 10: Assembly Instructions

    ASSEMBLY INSTRUCTIONS For your convenience this sander is shipped from the factory partially assembled and requires only minimal assem- bly and set up before being put into service. SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLE- TED THE INSTALLATION AND ASSEMBLY STEPS.
  • Page 11: Connecting To A Dust Collector

    CONNECTING TO A DUST COLLECTOR DO NOT OPERATE THIS SANDER WITHOUT AN ADEQUATE DUST COLLECTION SYSTEM PROPERLY INSTALLED AND RUNNING. OPERATING THIS SANDER WITHOUT ADEQUATE DUST COLLECTION CAN LEAD TO EQUIPMENT MALFUNCTION OR DANGEROUS SITUATIONS FOR THE OPERATOR OR OTHER INDIVIDUALS IN THE WORKSHOP. This sander is equipped with one 4"...
  • Page 12: Overload Protection/Circuit Breaker

    OVERLOAD PROTECTION/CIRCUIT BREAKER The magnetic safety switch on this sander is equipped with an overload protection feature. To prevent an electrical overload from damaging the motor, in the event of a spike in line voltage or amperage draw, the internal overload protector will automatically be tripped, thereby cutting off power to the motor.
  • Page 13: Auxiliary Table Height Adjustment

    AUXILIARY TABLE HEIGHT ADJUSTMENT Adjusting the height of the auxiliary table allows an even wearing of the sanding belt surface by allowing you to use different sections of the belt depending on the height of the workpiece. 1. Loosen the locking lever located on the auxiliary table mounting bracket.
  • Page 14: Maintenance

    MAINTENANCE MAKE SURE THE SANDER HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE. PERIODIC MAINTENANCE • Keep the machine CLEAN and FREE OF DUST. Vacuum or brush off any loose debris and wipe down the machine and the tables occasionally with a damp rag.
  • Page 15: Replacement Of The Graphite Coating On The Platen

    Loose Pull the belt tension lever to the “loose” posi- Unscrew and remove the two lock knobs then remove the top cover tion Tip: To extend belt life and avoid premature breakage, take note of the direction arrows printed on the inside of the sanding belt to make sure you install the belt in the correct direction.
  • Page 16: Steel Platen Adjustment

    STEEL PLATEN ADJUSTMENT The steel platen should protrude 1/8” to 1/4” (approx.) past the motor drive roller and idle roller in order to be in complete contact with the abrasive belt. The steel platen is initially set at the factory but, due to vibrations, over time, may need to be re-adjusted.
  • Page 17: Lubrication

    Note: Use any all-purpose grease, available at any hardware store). RECOMMENDED OPTIONAL ACCESSORIES Here are some of the optional accessories available from your local General International dealer. For more information about our products, please visit our website at www.general.ca SANDING BELTS...
  • Page 18: Parts List And Diagrams

    MAIN ASSEMBLY...
  • Page 19 MOTOR ASSEMBLY...
  • Page 20 PARTS LIST 15-010S PART NO. DESCRIPTION SPECIFICATION 15010-01 AUXILIARY TABLE 15010-02 END STEEL PLATE 15010-03 SELF-TAPPING SCREW 15010-05 TABLE MOUNTING BRACKET 15010-06 LOCK KNOB 1/2”-12NCX25X61 15010-07 WASHER 3/8”X20X2 15010-08 HEX HEAD BOLT 3/8”-16NCX2-1/2” 15010-12 HEX NUT 3/8”-16NC 15010-18 FRONT TABLE 15010-19 FRONT STEEL PLATE 15010-20...
  • Page 21 PARTS LIST 15-010S PART NO. DESCRIPTION SPECIFICATION 15010S-100 HEX HEAD BOLT 5/16”-18UNCX3/4” 15010S-101 SET SCREW M6 1.0PX6L 15010S-102 TIMING SHAFT 15010S-103 HEX HEAD BOLT 1/4”-20UNCX5/8” 15010S-104 LOCK WASHER 1/4” 15010S-105 FLAT WASHER D6.4XD19X2T 15010S-106 SET SCREW 1/4”-20UNCX1/4” 15010S-107 5X5X20 15010S-108 ECCENTRIC CAM ??ECCENTRIC SHAFT 15010S-109 ROUND HEAD SCREW...
  • Page 22 PARTS LIST 15-010S PART NO. DESCRIPTION SPECIFICATION 15010S-160 NYLON NUT 1/4”-20UNC 15010S-161 SHAFT 15010S-162 TENSION LEVER 15010S-163 CAP SCREW 1/4”-20NCX1-1/4XL 15010S-164 NYLON NUT 3/8”-16NC 15010S-165 FLAT WASHER 15010S-166 RUBBER WASHER 15010S-167 C RING STW-11 15010S-168 BEARING 6201-2RS 15010S-169 IDLER DRUM SPINDLE 15010S-170 ROLL PIN 15010S-171...
  • Page 23 Notes...
  • Page 24: Contact Information

    MODEL 15-010S M1 8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Tel.: (514) 326-1161 Fax: (514) 326-5565 - Fax: (514) 326-5555 - Parts & Service / Order Desk orderdesk@general.ca www.general.ca IMPORTANT When ordering replacement parts, always give the model number, serial number of the machine and...

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