Gema OptiFlex Pro BN Quick Reference Manual
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Gema OptiFlex Pro BN Quick Reference Manual

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EN
Rev. 00
1024 620
Quick reference guide
Manual equipment
OptiFlex Pro BN
The complete operating instructions with detailed information
and spare parts lists can also be found at:
docs.gemapowdercoating.com/9721f6c169
https://
Translation of the original operating instructions

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Summary of Contents for Gema OptiFlex Pro BN

  • Page 1 Rev. 00 1024 620 Quick reference guide Manual equipment OptiFlex Pro BN The complete operating instructions with detailed information and spare parts lists can also be found at: docs.gemapowdercoating.com/9721f6c169 https:// Translation of the original operating instructions...
  • Page 2 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of publication. Gema Switzerland GmbH makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.

  • Page 3: Table Of Contents

    Cleaning ........................ 17 Replacing the insert sleeve ................... 21 Spare parts list Ordering spare parts ..................... 23 OptiFlex Pro BN – Spare parts list ................ 24 EC Declaration of Conformity ................32 Table of contents • 3 OptiFlex Pro BN...

  • Page 4: Other Applicable Documents

    OptiStar CG21 Gun control unit docs.gemapowdercoating.com/880b384645 https:// OptiGun GA03 automatic powder gun docs.gemapowdercoating.com/a1f01efb8d https:// OptiSelect Pro GM04 manual powder gun docs.gemapowdercoating.com/7729cd9516 https:// OptiFlow IG06-BN injector docs.gemapowdercoating.com/9db2d628e2 https:// 4 • Table of contents OptiFlex Pro BN...

  • Page 5: Safety

    If this product is to be used for other purposes or other substances outside of our guidelines then Gema Switzerland GmbH should be consulted.

  • Page 6: Product Specific Security Regulations

    Any other use is not considered as intended use. The manufacturer shall not be liable for damage resulting from such use; the user bears sole responsibility for such actions. Gema Switzerland GmbH must be consulted prior to any use of this product for any purposes or substances other than those indicated in our guidelines.
  • Page 7 The use of other parts can lead to risk of injury. Only original Gema spare parts should be used! Repairs must only be carried out by specialists or by authorized Gema service centers. Unauthorized conversions and modifications can lead to injuries and damage to the equipment and invalidate the Gema Switzerland GmbH guarantee.
  • Page 8 Persons with active implants should not enter areas with powder spraying installations in operation! 8 • Safety OptiFlex Pro BN...
  • Page 9 The operating personnel must wear electrically conductive, steel-toe footwear (e.g. ESD shoes). The operating personnel should hold the gun with bare hands. If gloves are worn, these must also conduct electricity. Safety • 9 OptiFlex Pro BN...
  • Page 10 Rev. 00 07/23 10 • Safety OptiFlex Pro BN...

  • Page 11: Start-Up

    1 The remainder of the start-up procedure for the gun is explicitly described in the operating instructions for the OptiStar CGxx manual powder gun control unit (chapter "Initial start-up" and "Daily start-up")! Start-up • 11 OptiFlex Pro BN...
  • Page 12 Rev. 00 07/23 12 • Start-up OptiFlex Pro BN...

  • Page 13: Operation

    ► The manual equipment may only be operated in conjunction with a sufficiently powerful suction unit (such as Gema Classic Open booth). Fill the stirrer hopper with powder...
  • Page 14 Select the desired program (01-20) Program 20 active Change the coating parameters as required Programs 01-20 are preset at the factory but can be modified at any time, after which they are automatically stored. 14 • Operation OptiFlex Pro BN...
  • Page 15 Adjust the total air volume on the gun control unit with the T3/T4 keys – Adjust the total air volume according to the corresponding coating requests correct powder cloud too little total air Setting the powder output Operation • 15 OptiFlex Pro BN...
  • Page 16 (deflector plate, flat jet nozzle) ≈ 0.1 Nm³/h ≈ 0.5 Nm³/h too much electrode rinsing air If in this display level is no operation for 3 seconds, the first display level is switched over independently. 16 • Operation OptiFlex Pro BN...

  • Page 17: Maintenance / Repairs

    ATTENTION Impermissible solvents The following solvents may not be used to clean the gun: ► Ethylene chloride, acetone, ethyl acetate, methyl ethyl ketone, methylene chloride, premium gasoline, turpentine, tetrachloromethane, toluene, trichloroethylene, xylene! Maintenance / Repairs • 17 OptiFlex Pro BN...
  • Page 18 ► Never put fingers or any other objects into the injector seat hole at the bottom of the powder hopper! Remove the cover (take care not to damage the stirrer arm) 18 • Maintenance / Repairs OptiFlex Pro BN...
  • Page 19 Individual parts may be damaged during the cleaning process. ► Please dismantle carefully to avoid damages! ► Remove the powder stop units (1 and 6) with the correct sized spanner. Reinsert the injector and fix it Maintenance / Repairs • 19 OptiFlex Pro BN...
  • Page 20 ► Blow off the filter elements from the inside to the outside! ► Do not immerse the filter elements in fluidities or solvents!!! ► Never remove the supporting ring! Fig. 3 Connection/plug Filter element O-ring 3.1 Supporting ring 20 • Maintenance / Repairs OptiFlex Pro BN...

  • Page 21: Replacing The Insert Sleeve

    Rev. 00 07/23 Replacing the insert sleeve Maintenance / Repairs • 21 OptiFlex Pro BN...
  • Page 22 Rev. 00 07/23 22 • Maintenance / Repairs OptiFlex Pro BN...

  • Page 23: Spare Parts List

    When using the spare parts from other manufacturers the explosion protection is no longer guaranteed. If any damage is caused by this use all warrantee claims become invalid! ► Only original Gema spare parts should be used! Spare parts list • 23 OptiFlex Pro BN...

  • Page 24: Optiflex Pro Bn - Spare Parts List

    Rev. 00 07/23 OptiFlex Pro BN – Spare parts list OptiStar CG21 Powder Gun Control OptiGun GA03 automatic powder gun Flat jet nozzle NF23-B – complete 1008 141# Flat jet nozzle NF27 – complete 1010 752# Threaded sleeve 1004 229# OptiSelect Pro GM04 manual powder gun Flat jet nozzle NF40 –...
  • Page 25 1008 140 target spraying NF22 1008 145 NF40 Profiles/big flat parts 1018 166 NF40* 1018 165 NF24 1008 326 Large surfaces 1008 142 NF24* 1008 147 * not suitable for angled nozzles Spare parts list • 25 OptiFlex Pro BN...
  • Page 26 ► The extensions (150 mm/300 mm) may be connected TO ONLY ONE ADDITONAL extension (150 mm/300 mm), if necessary. 26 • Spare parts list OptiFlex Pro BN...
  • Page 27 NF26 1007 742 1007 740 Ø 16 mm Suitable for NS09 331 341 large 1008 259 surfaces NS09 Ø 24 mm 1008 258 1008 257 331 333 Ø 32 mm 331 325 Spare parts list • 27 OptiFlex Pro BN...
  • Page 28 Ø 11/16 mm 105 139 changes Fast color changes - low Ø 10/15 mm 1001 673 powder flow Fast color changes - Ø 12/18 mm 1001 674 high powder flow * Please indicate length 28 • Spare parts list OptiFlex Pro BN...
  • Page 29 Rev. 00 07/23 Spare parts list • 29 OptiFlex Pro BN...
  • Page 31 Rev. 00 07/23 Spare parts list • 31 OptiFlex Pro BN...

  • Page 32: Ec Declaration Of Conformity

    Rev. 00 EC Declaration of Conformity...

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