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Summary of Contents for Gema OptiFeed B
- Page 1 Operating instructions and spare parts list OptiFeed Fresh powder system (FPS18 type) Translation of the original operating instructions II 3 D...
- Page 2 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of issue. ITW Gema AG makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.
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Page 3: Table Of Contents
Product specific security measures ..............10 About this manual General information ....................11 Function description Field of application ....................13 OptiFeed B Fresh powder system ................13 General information .................13 Function ....................14 Fluidizing the coating powder ..............14 Mechanical structure.....................15 OptiFeed B scope of delivery................15 Accessory....................15... - Page 4 Problem fixing ....................... 25 Spare parts list Ordering spare parts..................... 27 OptiFeed B Fresh powder system - spare parts list ..........28 OptiFeed B Fresh powder system - spare parts........... 29 OptiFeed B Fresh powder system - fluidizing/suction unit ........30 OptiFeed B Fresh powder system - filter unit ............
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Page 5: General Safety Regulations
V 04/07 General safety regulations This chapter sets out the fundamental safety regulations that must be fol- lowed by the user and third parties using the OptiFeed B Fresh powder system. These safety regulations must be read and understood before the OptiFeed B Fresh powder system is used. -
Page 6: Technical Safety Regulations For Stationary Electrostatic Powder Spraying Equipment
V 04/07 use. The OptiFeed B Fresh powder system should only be used, maintained and started up by trained personnel, who are in- formed about and are familiar with the possible hazards involved. 4. Start-up (i.e. the execution of a particular operation) is forbidden... -
Page 7: Safety Conscious Working
WARNING! We emphasize that the customer himself is responsible for the safe operation of equipment. ITW-Gema is in no way responsible for any resulting damages! Safety conscious working Each person responsible for the assembly, start-up, operation, service and repair of powder spraying equipment must have read and under- stood the operating instructions and the "Safety regulations"-chapter. -
Page 8: Notes On Special Types Of Hazard
2.5 meters around each booth opening. The earthing resistance must amount to maximally 1 MOhm. The resistance must be tested on a regular basis. The condition of the machinery surroundings as well as the 6 • General safety regulations OptiFeed B Fresh powder system... -
Page 9: Safety Requirements For Electrostatic Powder Coating
Gema replacement parts should be used. Damage caused by other parts is not covered by guarantee. Repairs must only be carried out by specialists or in ITW-Gema work- shops. Unauthorized conversions and modifications may lead to injury or damage to machinery. The ITW Gema AG guarantee would no longer be valid. -
Page 10: A Summary Of The Rules And Regulations
14. For your own safety, only use accessories and attachments listed in the operating instructions. The use of other parts can lead to risk of injury. Only original ITW-Gema replacement parts should be used. 15. Repairs must only be carried out by specialists and under no cir- cumstances should they be carried out in the operating area. - Page 11 Beuth Verlag GmbH, Burgrafenstrasse 4, 1000 Berlin 30 General secretariat, Rue Bréderode 2, B-1000 Bruxelles, or the appro- priate national committee VDE Verlag GmbH, Bismarckstrasse 33, 1000 Berlin 12 OptiFeed B Fresh powder system General safety regulations • 9...
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Page 12: Product Specific Security Measures
(input and exhaust air) It must be observed, that all components are grounded ac- cording to the local regulations, before start-up 10 • General safety regulations OptiFeed B Fresh powder system... -
Page 13: About This Manual
General information This operating manual contains all the important information which you require for the working with the OptiFeed B Fresh powder system. It will safely guide you through the start-up process and give you references and tips for the optimal use of your new powder coating system. -
Page 15: Function Description
The OptiFeed B Fresh powder system conveys fluidized coating powder dust free from a powder container to the place of destination. Note: The use of the OptiFeed B Fresh powder system must take place in the areas defined for it! OptiFeed B Fresh powder system... -
Page 16: Function
V 04/07 Function The powder box is placed on the vibrating table of the OptiFeed B Fresh powder system. The coating powder is sucked in by the OptiFeed PP05 Powder pump through the fluidizing/suction unit. Then, the powder is transported through the powder hose, which is fastened to the corre- sponding powder pump connection. -
Page 17: Mechanical Structure
V 04/07 Mechanical structure OptiFeed B Fresh powder system - mechanical structure Suction side Swivel wheel Transport side Rubber wheel Mobile frame with hand rail Compressed air connection OptiFeed PP05 Powder pump Hose holder Fluidizing/suction unit Fluidizing air connection Pressure regulator for fluidiz-... - Page 18 V 04/07 16 • Function description OptiFeed B Fresh powder system...
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Page 19: Technical Data
V 04/07 Technical data OptiFeed B Fresh powder system Electrical data OptiFeed B Fresh powder system Nominal input voltage 100-240 VAC Frequency 50/60 Hz Power 120 VA Protection type IP54 Temperature range +10°C - +40°C Pneumatical data OptiFeed B Fresh powder system Max. -
Page 20: Dimensions
V 04/07 Dimensions OptiFeed B Fresh powder system Width 690 mm Depth 800 mm Height 1310 mm Weight 60 kg Max. powder box size (L x W x H) 510 x 480 x 390 mm Note: For further information, see the OptiFeed PP05 Powder pump oper- ating manual! 18 •... -
Page 21: Start-Up
The fluidization and the vibration start by switching on the OptiFeed B Fresh powder system. The fluidizing air is adjusted with the pressure regulator on the OptiFeed B Fresh powder system. -
Page 22: Functional Check
The powder hose rinsing function of the OptiFeed PP05 Powder pump al- lows the cleaning of the powder hoses and the filter elements. Note: For further information, see the OptiFeed PP05 Powder pump oper- ating manual! 20 • Start-up OptiFeed B Fresh powder system... -
Page 23: Color Change
Blow through the powder hose with compressed air Clean the OptiFeed PP05 Powder pump (see the corre- sponding operating manual) Prepare the OptiFeed B Fresh powder system with the new powder for start-up (see therefore chapter "Start-up") OptiFeed B Fresh powder system... -
Page 25: Maintenance
Longer standstill of the fresh powder system Interrupt the power supply/remove the mains plug Turn off the compressed air main supply Clean the OptiFeed B Fresh powder system thoroughly Cleaning the fluidizing/suction unit Remove the fresh powder pump from the fluidizing/suction... - Page 26 V 04/07 Clean the fresh powder pump (see therefore the OptiFeed PP05 Powder pump operating manual) Reassemble the individual parts and reinsert the fresh pow- der pump 24 • Maintenance OptiFeed B Fresh powder system...
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Page 27: Troubleshooting
(option) not run- tive unit for repair ning Level sensor defec- Send in the level sensor for repair tive Note: For further information, see the OptiFeed PP05 Powder pump oper- ating manual! OptiFeed B Fresh powder system Troubleshooting • 25... -
Page 29: Spare Parts List
Ø 8/6 mm, 8 mm outside diameter (o/d) / 6 mm inside diameter (i/d) WARNING! Only original ITW-Gema spare parts should be used, because the hazardous location approval will be preserved that way! The use of spare parts from other manufacturers will invalidate the ITW Gema... -
Page 30: Optifeed B Fresh Powder System - Spare Parts List
V 04/07 OptiFeed B Fresh powder system - spare parts list 1003 679 OptiFeed B Fresh powder system - complete, 230 V-50 Hz 1003 678 OptiFeed B Fresh powder system - complete, 115 V-60 Hz OptiFeed B Fresh powder system - complete, 105 V-50/60 Hz... -
Page 31: Optifeed B Fresh Powder System - Spare Parts
V 04/07 OptiFeed B Fresh powder system - spare parts Rubber damper - Ø 20x25 mm, M6/2a, 43sh 246 000 1003 775 Pressure gauge - Ø 25 mm, 1/8"a, 0-4 bar 103 152* Plastic tube - Ø 6/8 mm, L=1.3 m... -
Page 32: Optifeed B Fresh Powder System - Fluidizing/Suction Unit
Quick release connection - NW5, Ø 6 mm 200 840 Plastic tube - Ø 6/4 mm, black 1001 973 Swivel arm (incl. pos. 10) 1002 045 OptiFeed B Fresh powder system - fluidizing/suction unit 30 • Spare parts list OptiFeed B Fresh powder system... -
Page 33: Optifeed B Fresh Powder System - Filter Unit
V 04/07 OptiFeed B Fresh powder system - filter unit 1001 147 Filter unit - complete, without pos. 14 1001 759 Filter separator body - F14MD T-piece - 1/4"i-1/4"a-1/4"i 262 064 Elbow joint - 1/4"-Ø 8/3x1 mm 1002 614 Fixing plate...
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