COMBAT BH-COMPLETE Installation And Commissioning Manual

COMBAT BH-COMPLETE Installation And Commissioning Manual

Radiant heaters
Table of Contents

Advertisement

Quick Links

BH-COMPLETE
Radiant Heaters
Installation and
Commissioning Manual.
BHCMP30DL
BHCMP15UT
BHCMP40DL
BHCMP20UT
BHCMP50DL
BHCMP25UT
BHCMP60DL
BHCMP30UT BHCMP30ST
BHCMP70DL
BHCMP35UT
BHCMP40UT
BHCMP45UT
BHCMP50UT
WARNING
Improper installation, adjustment, alteration, service
or maintenance can result in death, injury or property
damage. Read the Installation, Operation and Service
manual thoroughly before installing or servicing this
equipment.
Installation must be done by a registered installer/
contractor qualified in the installation and service of
gas-fired equipment or your gas supplier.
Installer
Please take the time to read and understand these
instructions prior to any installation. Installers must give a
copy of this manual to the owner.
Owner
Keep this manual in a safe place in order to provide your
service technician with necessary information.
Combat Heating Solutions Limited
Unit 20 Red Mill Trading Estate
Rigby Street, Wednesbury,
West Midlands, WS10 0NP, UK
Telephone:
Fax:
Service Telephone: +44(0)121 506 7709
Service Fax:
E-mail:
E-mail:
FOR YOUR SAFETY
If you smell gas:
BHCMP15ST
1. Open windows.
2. DO NOT try to light any appliance.
BHCMP20ST
3. DO NOT use any telephone in your
BHCMP25ST
4. Extinguish any open flame.
BHCMP35ST
5. Leave the building.
6. Immediately call your local fuel supplier
BHCMP40ST
BHCMP45ST
7. Follow the fuel supplier's instructions.
BHCMP50ST
8. If you cannot reach the local fuel supplier,
Keep all flammable objects, liquids and vapours the
minimum required clearances to combustibles away
Some objects will catch fire or explode when placed
Failure to follow these instruction can result in death,
+44(0)121 506 7700
+44(0)121 506 7701
+44(0)121 506 7702
uksales@combat.co.uk
ukservice@combat.co.uk
building.
after leaving the building.
call the Emergency Services
WARNING
Fire Hazard
from heater.
close to heater.
injury or property damage.
Publication CBT0019 December 2023
1

Advertisement

Table of Contents
loading

Summary of Contents for COMBAT BH-COMPLETE

  • Page 1 BH-COMPLETE Radiant Heaters Combat Heating Solutions Limited Unit 20 Red Mill Trading Estate Installation and Rigby Street, Wednesbury, West Midlands, WS10 0NP, UK Commissioning Manual. Telephone: +44(0)121 506 7700 Fax: +44(0)121 506 7701 Service Telephone: +44(0)121 506 7709 Service Fax:...
  • Page 2 TECHNICAL UPDATES INFORMATION REGARDING UPDATES TO THIS MANUAL ARE LISTED BELOW AND SHOULD BE NOTED BEFORE COMMENCING WITH ANY INSTALLATION WORK. Date of Amendment Version No Page Description Combat BH-COMPLETE Installation, Operation and Service...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Section 13: Wiring Section 1: Heater Safety 13.1 Linear & U-Tube Typical External Wiring 1.1 Manpower requirements Diagram Section 2: Installer responsibility 13.2 Double Linear Typical External Wiring Diagram 2.1 Low Level User Instructions 13.3 Multi-burner Typical External Wiring Diagram 2.2 Corrosive Chemicals 13.4 Internal Wiring Diagram 2.3 National Standards and Applicable Codes...
  • Page 4 Figure 20 Double Linear Layout Overview Product Approval Combat equipment has been tested and CE certified as complying with the essential requirements of the Gas Appliance Directive, the Low Voltage Directive, the Electromagnetic Compatibility Directive and the Machinery Directive for use on natural gas and LPG when installed, commissioned and maintained in accordance with these instructions.
  • Page 5: Section 1: Heater Safety

    For additional copies of the Installation, Operations and installation and service of gas-fired heating equipment. Service Manual, please contact Combat Heating Solutions Read this manual carefully before installation, operation or Limited.
  • Page 6 230V, 50Hz NEON MAINS IN SOCKET EMC FILTER PRESSURE SWITCH EARTH STUD Top View- Inside Door BROWN ELECTRODE BLUE GAS VALVE PURPLE SENSOR Dotted line wires are an option YELLOW BROWN RELAY BLUE YELLOW BLACK Combat BH-COMPLETE Installation, Operation and Service...
  • Page 7: Section 2: Installer Responsibility

    Please contact Note: Additional regulations for installations in public Combat Heating Solutions Limited or your Combat Heating garages, aircraft hangars, etc. may be applicable. Solutions Limited independent distributor to obtain the wall tag.
  • Page 8: Section 3: Clearances To Combustibles

    Maintain clearances from heat sensitive equipment and workstations. • Maintain clearances from vehicles parked below the heater. • Maintain clearances from swinging and overhead doors, overhead cranes, vehicle lifts, partitions, storage racks, hoists, building construction etc. Combat BH-COMPLETE Installation, Operation and Service...
  • Page 9: Clearance Data- Linear & Double Linear

    SECTION 3: CLEARANCES TO COMBUSTIBLES 3.2 Clearance Data- Linear and Double Linear Note: 1. All dimensions are from the surfaces of all tubes, couplings, tees, elbows and crosses 2. Clearances B, C, and D can be reduced by 50% after 7500mm of tubing downstream from the burner.
  • Page 10 1270 1270 1370 1400 1120 1120 1220 1270 1020 1270 1270 1370 1400 FIGURE 8: LINEAR & DOUBLE LINEAR, FLUED/FLUELESS CLEARANCE RADIUS REQUIREMENT FOR FLUE FAN 1000 1000 1000 1000 1000 1000 1000 1000 Combat BH-COMPLETE Installation, Operation and Service...
  • Page 11: Clearance Data- U Tube

    SECTION 3: CLEARANCES TO COMBUSTIBLES 3.3 Clearance Data- U Tube Note: 1. All dimensions are from the surfaces of all tubes, couplings, tees, elbows and crosses 2. Clearances B, C, and D can be reduced by 50% after 7500mm of tubing downstream from the burner.
  • Page 12 1220 1270 1380 1580 1730 1730 1910 1980 2050 2110 2210 1000 1090 1150 1200 1300 FIGURE 15: U-TUBE, FLUED/FLUELESS CLEARANCE RADIUS REQUIREMENT FOR FLUE FAN 1000 1000 1000 1000 1000 1000 1000 1000 Combat BH-COMPLETE Installation, Operation and Service...
  • Page 13: Section 4: Major Component Descriptions

    SECTION 4: MAJOR COMPONENT DESCRIPTIONS Aluminium Burner (shown with Tube Gasket) Reflector Must be installed with the flame Alternate observation window facing down. overlap as shown on overview. Minimum overlap is 160mm. Burner Tube Tube Fan Tube with Internal Swirler Supplied in 3,000mm lengths.
  • Page 14: Section 5: General Suspension Details

    The minimum and maximum gas inlet pressures must be maintained as indicated on the rating plate. Typical installation configurations are shown on Page 14, Figure 16. Suspension chain is not supplied as standard equipment. Combat BH-COMPLETE Installation, Operation and Service...
  • Page 15 SECTION 5: GENERAL SUSPENSION DETAILS Figure 16: Critical Hanger Placement Screw Hook Typical Suspension Details min. 10mm Concrete Beam Beam Clamp Locknut I-beam Anchor I-beam Washer 10mm 600mm Wood Beam minimum* 300 mm minimum* Turnbuckle Bow shackle (not included) * Allows for thermal expansion of system Side View Bow shackle Hanger...
  • Page 16: Section 6: Linear & Double Linear Heater Installation

    Adjustments of Cut/Pinch Hazard chain length will provide uniform pitch. If any step is unclear, please contact Combat Heating Wear protective gear during installation, Solutions Limited at +44 (0) 121 506 7700. operation and service.
  • Page 17 SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION Figure 17: Linear General Assembly Overview...
  • Page 18 Distance typical between hangers 3050 mm Burner height 366 mm Burner length 291 mm Model BHCMP15ST BHCMP20ST BHCMP25ST BHCMP30ST BHCMP35ST BHCMP40ST BHCMP45ST BHCMP50ST Reflector Overlap 700mm 250mm 250mm 530mm 530mm 530mm 330mm 330mm (approx.) Combat BH-COMPLETE Installation, Operation and Service...
  • Page 19: Double Linear Standard Parts List

    SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION 6.2 Double Linear Standard Parts List PART NUMBER DESCRIPTION 0730XXXX Burner Assembly (Input and Fuel Varies) 07260002 Fan Package XP2 07260003 Fan Package XP3 07260004 Linear Package 03051600 Burner Tube, 100mm x 3048mm 91409408 Tube, 100mm x 3048mm S5127W...
  • Page 20 SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION Figure 19: Double Linear General Assembly Overview Combat BH-COMPLETE Installation, Operation and Service...
  • Page 21 SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION Figure 20: Double Linear Layout Overview LEGEND Burner Reflector CMP30 Repeated Opposite Side Tube Tube/Reflector Hanger Coupling Assembly Assembly Assembly Repeated Opposite Side CMP40 CMP50 CMP60 Repeated CMP70 Opposite Side Reflector width (not shown) 365 mm End cap to burner/fan 50 mm...
  • Page 22 Insert tubes into coupling Slide Bar Coupling Orient coupling so that the impact block is in the 2:00 or 10:00 Tube o’clock positions Tube Description Part Number Tube Coupling 01329600 Slide Bar/Coupling Lock 01329700 Tube 91409408 Combat BH-COMPLETE Installation, Operation and Service...
  • Page 23 SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION Step 6.4.1 Coupling and Tube Assembly (continued) Tighten slide bar as shown below Drive slide bar until tight. End of slide bar should be within tolerance listed below ± 50 mm Correct slide bar dimensions Incorrect slide bar position •...
  • Page 24 Part Number Tube Clamp Package 01318901 Bolt 97213925 Note: Tube clamp package should be installed Flat Washer 95211600 100mm from burner tube plate. 92113900 Other hangers do not need tube clamp Lock-washer 96411600 packages. Combat BH-COMPLETE Installation, Operation and Service...
  • Page 25 SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION WARNING WARNING Fire Hazard Support reflector with reflector hanger and support strap. Reflector must not touch tube. Failure to follow these instructions can result in death, injury or property damage. Step 6.6 Reflector Installation Hanger Burner Tube Description...
  • Page 26 Part Number Reflector Support Package S7333K Wire Form 91908004 U-Clip (2 clips per non-slip overlap Reflector Support Strap 03050000 inside a hanger) Screw #8 x 3/4 94320812 U-Clip Package 91107720 Reflector End Cap 02750800 Combat BH-COMPLETE Installation, Operation and Service...
  • Page 27 SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION Step 6.7 Double Linear Tee Installation (for double linear heaters only) Fan Tube Weld Spot Coupling Coupling Weld Spot Description Part Number 01330203 Fan Tube Fan Tube S51XXW Coupling 01329600 Slide Bar/Coupling Lock 01329700 Tube/ Reflector Hanger 03090100...
  • Page 28: Section 7: U-Tube Heater Installation

    Adjustments of chain length will provide uniform pitch. Cut/Pinch Hazard If any step is unclear, please contact Combat Heating Wear protective gear installation, operation Solutions Limited at +44 (0) 121 506 7700. and service.
  • Page 29 SECTION 7: U-TUBE HEATER INSTALLATION Figure 21: U-Tube Assembly Overview...
  • Page 30 3050 mm Model BHCMP15UT BHCMP20UT BHCMP25UT BHCMP30UT BHCMP35UT BHCMP40UT BHCMP45UT BHCMP50UT Reflector Overlap 1780 mm 250 mm 250 mm 580 mm 580 mm 580 mm 690 mm 690 mm (approx.) Combat BH-COMPLETE Installation, Operation and Service...
  • Page 31: Tube And Reflector Hanger

    SECTION 7: U-TUBE HEATER INSTALLATION Step 7.2 U-Tube Hanger Placement NOTE: Spreader Shackle Spreader bar must be used on single suspension point installations. Do not hang heater from spreader bar. Threaded Suspension Chain Bow Shackle Washers Suspension Bolt Chain (Torque: 13.5 Nm 129 in lb) Tube and...
  • Page 32: Tube Clamp Package (Including Nut, Washer & Bolt)

    M6 nuts on M6 nuts. top and bottom to allow nuts. top and bottom to allow TIGHT for tube expansion and TIGHT. for tube expansion and Nut (Torque: 90 in lb contraction. contraction. 10.2 Nm) Combat BH-COMPLETE Installation, Operation and Service...
  • Page 33 SECTION 7: U-TUBE HEATER INSTALLATION Step 7.5 Coupling and Tube Assembly Start slide bar/coupling lock onto Close coupling with tab coupling. Slide Bar Open Wide End Coupling 76mm to 101mmm Closed Tighten coupling to join tubes. Insert tubes into coupling. Slide Bar Coupling Orient coupling so that the...
  • Page 34 SECTION 7: U-TUBE HEATER INSTALLATION Step 7.6 Tube Installation Weld Spot Coupling Tube Step 7.7 U-Tube Installation Weld Spot U-Tube Support Bracket Assembly Description Part Number Coupling Coupling 01329600 Slide Bar/Coupling Lock 01329700 U-Tube 01335901 U-Tube Combat BH-COMPLETE Installation, Operation and Service...
  • Page 35 SECTION 7: U-TUBE HEATER INSTALLATION WARNING Fire Hazard Support reflector with reflector hanger and support strap. Reflector must not touch tube. Failure to follow these instructions can result in death, injury or property damage. Step 7.8 Reflector Installation Weld Spot Reflector Description Part Number...
  • Page 36: Wire Form

    Reflector Support Package S7333K U-Clip Wire Form 91908004 (2 clips per non-slip overlap inside a hanger) Reflector support strap 03050000 Screw #8 x 3/4 (3.9 x 19mm) 94320812 U-clip Package 91107720 Reflector End Cap 02750800 Combat BH-COMPLETE Installation, Operation and Service...
  • Page 37: Section 8: Multiburner Configuration & Installation

    SECTION 8: MULTIBURNER CONFIGURATION & INSTALLATION WARNING WARNING Severe Injury Hazard Cut/Pinch Hazard Secure burner to burner tube with nuts and Wear protective gear during installation, lock washers. operation and service. Hang heater with materials with a minimum Edges are sharp. working load of 75 lbs (33 kgs).
  • Page 38 Standard Multi-burner (100 x 150) manifold flue lengths supplied by Combat are both female ends and fittings used are both male ends. If joining two CMP25ST CMP25ST CMP25ST lengths together then an id/id is needed. Combat BH-COMPLETE Installation, Operation and Service...
  • Page 39: Section 9: Burner & Fan Installation

    SECTION 9: BURNER & FAN INSTALLATION Step 9.1 Burner Installation NOTE: Tube clamp package not shown for clarity. For details, see Page 21 Step 6.5 Gasket Lock Washer Bolt (Torque: 13.5 Nm 120 in lb) Burner Description Part Number Bolt 94273914 Lock Washer 96411600...
  • Page 40: Linear & U-Tube Fan Installation

    Tighten securely until tube cannot be removed. Fan Assembly Fan Tube Weld Spot Gasket Description Part Number Outlet Gasket 90710704 Step 9.4 Double Linear Fan Installation Tighten securely until tube cannot be removed. Fan Assembly Gasket Combat BH-COMPLETE Installation, Operation and Service...
  • Page 41: Multi-Burner Fan Assembly

    SECTION 9: BURNER & FAN INSTALLATION Step 9.4.1 Double Linear Fan Installation (Continued) Suspension Chain Shackle Height Adjuster Fan Assembly Weld Spot Step 9.5 Multi-burner Fan Assembly (Horizontal and Vertical Outlets) Horizontal Exhaust Mesh NOTE: To reduce the possibility of noise transfer, it would be good practice to have a flexible joint prior to the fan &...
  • Page 42: Condensate Drain Assembly

    Part Number codes. Non-Return Valve C2383B Standard Multi-burner manifold flue lengths supplied by Combat are both female ends and fittings used are both male ends. If joining two lengths together then an id/id is needed. Combat BH-COMPLETE Installation, Operation and Service...
  • Page 43: Section 10: Optional Heater Accessories

    SECTION 10: OPTIONAL HEATER ACCESSORIES 10.1 Reflector Side Extension Installation WARNING Cut/Pinch Hazard Wear protective gear during installation, operation and service. Edges are sharp. Failure to follow these instructions can result in injury. Step 10.1.1 Bracket Installation Reflector Tube Tube and Reflector Hanger Reflector Support Reflector Side...
  • Page 44 SECTION 10: OPTIONAL HEATER ACCESSORIES Step 10.1.2 Side Reflector Installation #8 x 3/8 (3.9 x 9.5 mm) Sheet Metal Screw Cut relief notches for supports and hangers Reflector Side Extension 2439 mm (8’) Retainer Clip (2 per side) Combat BH-COMPLETE Installation, Operation and Service...
  • Page 45: U-Tube Cover Installation

    SECTION 10: OPTIONAL HEATER ACCESSORIES 10.2 U-Tube Cover Installation The package contains two reflector joint pieces (P/N 02750913), one 2439mm (8’) reflector and 18 x #8 sheet metal screws. Install the U-Tube cover using the following procedure. Step 10.2.1 Cut the 2439 mm (8’) reflector in half to be used on both sides to cover the U-Tube. Step 10.2.2 Step 10.2.3 Flatten 1220mm (4’) reflector edge where joint piece...
  • Page 46: Decorative Grill Installation

    #8 x 3/8” sheet metal screw be installed per reflector extension to prevent it from blowing over. Insert screw here. (See note). Reflector Side Extension Distance “A” Minimum Maximum 150 mm 260 mm Combat BH-COMPLETE Installation, Operation and Service...
  • Page 47: Sports Hall Guard Installation

    SECTION 10: OPTIONAL HEATER ACCESSORIES 10.4 Sports Hall Guard Installation Step 10.4.1 Grille Installation Note: Strap- Stainless Steel Secure end caps with screws and same for fan when subject to impact by objects. Not suitable for angle mounting Tube and Reflector Hanger Reflector Tube...
  • Page 48: Under-Shield Installation

    S7399A 10.5.2 Under-shield Installation Undershield Reflector Description Part Number Undershield Reflector Package 1220mm (4’) S7399K Shield Support Bracket Undershield Reflector Package 2438mm (8’) S7399A Hex Nut 10.5.3 Adjust Undershield Height 1220mm (4’) 2438mm (8’) Combat BH-COMPLETE Installation, Operation and Service...
  • Page 49: Wall Mounting

    SECTION 10: OPTIONAL HEATER ACCESSORIES 10.6 Wall Mounting Install wall mounting brackets at the height shown in Quantity of Quantity of the layout drawing provided by the estimator. Space wall Model wall mounting Model wall mounting mounting bracket and hangers as indicated by dimensions brackets brackets ‘d’, ‘e’...
  • Page 50 SECTION 10: OPTIONAL HEATER ACCESSORIES Figure 27: Linear Figure 26: U-Tube (Angle Mounted) Burner must be below fan. Combat BH-COMPLETE Installation, Operation and Service...
  • Page 51: Section 11: Flueing

    SECTION 11: FLUEING 11.1.3 Flue Installation WARNING Note: Be sure to silicone seal all manifold / flue joints otherwise loss of vacuum may occur. Individually Flued Heater The fan outlet may discharge vertically or horizontally. Connection should be made using 100mm minimum diameter aluminium or stainless steel flue material to National Standard and must be adapted to insert into the 100mm flue adapter.
  • Page 52: Outside Combustion Air Supply

    2 x 45° offset bends are necessary. The air intake ducts inlet on the same wall. (See Page 52, Figure 31). must be adequately supported so that the heater does not bear the weight of the pipes. Combat BH-COMPLETE Installation, Operation and Service...
  • Page 53: Common Duct

    SECTION 11: FLUEING Figure 30 : Fresh Air Intake Spigot Burner Sheet-metal Screw Dust Arrest Baffle Plate Description Part Number Dust Arrest Baffle 07230000 100mm Diameter Fresh Air Intake Spigot. Fresh Air Intake Spigot 07260000 Figure 31: Air Supply with Flue Configurations Flue Roof Inlet...
  • Page 54: Section 12: Gas Piping

    flame. • An additional gas regulator will be required, at the gas input connection point for each burner when LP gas types are required to facilitate required burner pressure see Page 72, Section 18.2.3 Combat BH-COMPLETE Installation, Operation and Service...
  • Page 55 Figure 32: Gas Connection with Stainless Steel Flex Connector Shut-off valve CORRECT POSITIONS Not supplied by Stainless Steel Flexible Connector not supplied Combat as standard with a heater unless ordered separately. Gas supply Pipe Additional Regulator required when Flex Line Connector...
  • Page 56: Section 13: Wiring

    13.1 Typical External Wiring Diagram (Linear or U-Tube) Controller or Thermostat 230 V 1 Ø 50 Hz Earth NOTE: Required remote radiant sensors not shown on this Burner 1 Burner 3 Burner 2 diagram Fan 1 Fan 3 Fan 2 Combat BH-COMPLETE Installation, Operation and Service...
  • Page 57: Double Linear Typical External Wiring Diagram

    SECTION 13: WIRING 13.2 Typical External Wiring Diagram (Double Linear Option 2) Controller or Thermostat Earth 230 V 1 Ø 50 Hz Earth NOTE: Required remote radiant sensors not shown on this diagram Burner 2 Burner 1 13.3 Typical External Wiring Diagram (Multiburner) Controller Earth Earth...
  • Page 58: Internal Wiring Diagram

    If any of the original wire as supplied with the heater must be replaced, it must be replaced with wiring material having a temperature rating of at least 105°C and 600 V Combat BH-COMPLETE Installation, Operation and Service...
  • Page 59: Section 14: Operation

    SECTION 14: OPERATION DANGER WARNING Electrical Shock Hazard Explosion Hazard Burn Hazard Cut/Pinch Hazard Disconnect electric before Turn off gas supply to Allow heater to cool before Wear protective gear service. heater before service. service. during installation, operation and service. More than one disconnect Tubing may still be hot switch may be required to...
  • Page 60: Heating Lockout Indication

    Adjust the damper so that the vacuum A volt free contact relay is closed which enables the COMBAT is 1.9 mbar. Repeat for each burner. HEATING SOLUTIONS LIMITED controller, BMS system, 7.
  • Page 61: System Checks

    SECTION 14: OPERATION 14.4 System checks Switch on again at the local switch to ensure smooth ignition. Carry out the following system checks: When running, turn off the gas supply at the appliance. The heater will immediately shut down followed by three ignition attempts followed by lockout.
  • Page 62: Section 15: Servicing Instructions

    The electrodes are an integral part of the burner. To check spark gap, remove the securing screws on the electrode and withdraw it ensuring the gasket is not damaged. Spark Face view of burner gap on electrode should be approximately 3mm. Combat BH-COMPLETE Installation, Operation and Service...
  • Page 63: Maintenance Checklist

    SECTION 15: SERVICING INSTRUCTIONS 15.2.2 Burner Head/ Injector Jet 15.2.5 Pressure Switch When the cover is removed completely, the burner assembly Disconnect the two silicone tubes. Remove wires from the is exposed. Unscrew the burner cup. Remove brass injector two blades. Remove two screws which secure the pressure jet (orifice).
  • Page 64 Make sure shield is installed correctly and secured in place if necessary. (Decorative grille only.) See Page 45, Section 10.3.2 If a wall tag is present, make sure it is legible and accurate. Please contact Combat Heating Wall Tag Solutions Limited or your COMBAT Heating Solutions Limited independent distributor if you need a wall tag.
  • Page 65: Section 16: Troubleshooting

    SECTION 16: TROUBLESHOOTING WARNING Fire Hazard Explosion Hazard Burn Hazard Cut/ Pinch Hazard Keep all flammable Turn off gas supply to Allow heater to cool before Wear protective gear objects, liquids and heater before service. service. during installation, vapours the minimum Tubing may still be hot operation and service.
  • Page 66: Linear, Double Linear & U-Tube Flow Chart

    SECTION 16: TROUBLESHOOTING 16.1 Troubleshooting Flow Chart (Linear, Double Linear and U-Tube) Combat BH-COMPLETE Installation, Operation and Service...
  • Page 67 SECTION 16: TROUBLESHOOTING 16.1 Troubleshooting Flow Chart (Linear, Double Linear and U-Tube)(Contd.)
  • Page 68: Multi-Burner Flow Chart

    SECTION 16: TROUBLESHOOTING 16.2 Troubleshooting Flow Chart(Multiburner) Combat BH-COMPLETE Installation, Operation and Service...
  • Page 69 SECTION 16: TROUBLESHOOTING 16.2 Troubleshooting Flow Chart(Multiburner)(Contd.)
  • Page 70: Manifold Gas Pressure Setting

    Governor Adjustment Screw (behind cover) IN P OUT P FILTER Manometer Gas supply Governor (orifice) pressure while pressure while burner is burner is running. running. See Page 74, See Page 74, Section 18.10.1 Section 18.10.1 Combat BH-COMPLETE Installation, Operation and Service...
  • Page 71: Section 17: Replacement Parts

    Explosion Hazard Fire Hazard Carbon Monoxide Hazard Use only genuine COMBAT HEATING SOLUTIONS LIMITED replacement parts per this Installation, Operation and Service manual. Failure to follow these instructions can result in death, electric shock, injury or property damage. See warnings and important information before removing or replacing parts. After any maintenance or repair work, always test fire the heater in accordance with the start-up instructions on Page 58, Section 14 to help ensure all safety systems...
  • Page 72 Wire Harness CMP Main Power 07250004 Burner Cup Assembly 03020100 Lockout Indicator Connector (male) 91324000 Mica Window Assembly 02552303 Lockout Indicator Connector (female) 91324001 Electrode Assembly 90427403 Electrode Gasket 02558501 Wire Harness BHCMP Valve 07250009 Combat BH-COMPLETE Installation, Operation and Service...
  • Page 73: Section 18: Specifications

    SECTION 18: SPECIFICATION 18.1 Material Specifications 18.4 Suspension Specifications 18.1.1 Combustion and Tubes Hang heater with materials with a minimum working load 100 mm dia. 16 gauge heat treated aluminised mild steel. of 33kg. 18.5 Controls Specifications 18.1.2 Reflectors Time switches, thermostats etc. can be wired into the NS3 H14 aluminium.
  • Page 74: Linear Heater

    Heater Area (m²) 20-160 30-210 40-265 50-315 55-370 65-420 70-475 80-525 Minimum Installation Height (mm) 3500 3500 4000 4700 5000 5000 5000 5000 Recommended Installation Height (mm) 3500 3600 4000 4700 5000 5500 6700 7600 Combat BH-COMPLETE Installation, Operation and Service...
  • Page 75: Burner Specifications

    SECTION 18: SPECIFICATION 18.10 Burner Specifications Figure 35: Linear and U-Tube Specifications End View Plan View Reflector Swirler* Burner Tube Tube Length Weld Spot Damper Tube Length Plan View Burner Tube Internal Swirler* Fan Tube U-Tube Weld Spot Damper *Swirler must always be located in Fan Tube 18.10.1 Standard Burner Specifications Burner Airplate ID Number- Jet Numbers - Natural G20 &...
  • Page 76 Consumption NO x NO x 149.118 145.69 137.12 140.548 128.55 133.692 152.546 130.264 Emmision Control Type On/Off On/Off On/Off On/Off On/Off On/Off On/Off On/Off Seasonal 80.57 80.73 81.58 81.56 80.27 82.57 81.15 79.74 Efficiency Combat BH-COMPLETE Installation, Operation and Service...
  • Page 77 Deliverables; Buyer; Seller Combat Heating Solutions Limited (registration number 12.6.12 inadequate air for combustion; or 11091275) whose registered office is at Unit 20 Red Mill trading Estate, Rigby Street, Wednesbury, West Midlands, WS10 0NP.
  • Page 78: Section 19: Terms And Conditions

    Combat Heating Solutions Ltd reserves the right to vary equipment specifications and change prices without notice. Except to the extent that Combat Heating Solutions Ltd provides a signed quotation that states it is a fixed quote for a fixed period of time, all prices provided by Combat Heating Solutions td, whether in its catalogue, pricing software or otherwise, are subject to change and revision by Combat Heating Solutions Ltd.
  • Page 79: Section 20: Notes

    SECTION 20: NOTES...
  • Page 80 Installation Code and Annual Inspections: All installation and service of Combat Heating Solutions Limited equipment must be performed by a contractor qualified in the installation and service of equipment sold and supplied by Combat Heating Solutions Limited and conform to all requirements set forth in the Combat Heating Solutions Manuals and all applicable governmental authorities pertaining to the installation, service, operation and labelling of the equipment.

Table of Contents