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Related Manuals for PFT BOLERO 400V
Summary of Contents for PFT BOLERO 400V
- Page 1 Table of contents 2019-01-21 Operating manual Mixing pump BOLERO 400V Part 2 EC Declaration of Conformity Overview - Operation Article number of the operating manual: 00 24 92 31 Article number of the parts list-machine: 00 23 12 13 Read the operating manual prior to starting any works!
- Page 2 © Knauf PFT GmbH & Co.KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Phone: +49 (0) 93 23/31-760 Fax: +49 (0) 0 93 23/31-770 Technical hotline +49 9323 31-1818 info@pft.net www.pft.net 2019-01-21...
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Page 3: Table Of Contents
Mixing pump BOLERO 400V Overview - Operation Table of contents EC Declaration of Conformity ..... 5 15 Operating modes ........14 15.1 Selector switch pump motor ....14 Examination ..........6 Examination by machine operator ..6 16 Recommended accessories ...... 15 Periodic inspection ...... - Page 4 Mixing pump BOLERO 400V Overview - Operation Table of contents 28.3 Connect Zargomat and gluing gun ..25 35.3 Earlier damage to the mortar hose ..34 35.4 Removal of clogging in hoses ... 34 29 Putting the machine into operation ..25 35.5 Risk of injury to due overpressure ..
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Page 5: Ec Declaration Of Conformity
Person authorised to compile the relevant technical documentation: Dipl.-Wirtsch.-Ing. (FH) Michael Duelli, Einersheimer Straße 53, 97346 Iphofen. The technical documentation is available from: Knauf PFT GmbH & Co.KG, Technische Abteilung, Einersheimer Straße 53, 97346 Iphofen. Iphofen, Dr. York Falkenberg Man ag ing Direc tor... -
Page 6: Examination
Mixing pump BOLERO 400V Overview - Operation Examination 2 Examination 2.1 Examination by machine operator Prior to each shift, the machine operator has to examine the effectiveness of the control and safety devices as well as the proper fitting of the protection devices. -
Page 7: General Information
Mixing pump BOLERO 400V Overview - Operation General information 3 General information 3.1 Information regarding the operating manual This operating manual gives important information on handling the device. A prerequisite for safe working is the observance of all stated safety guidelines and instructions. -
Page 8: Spare Parts Lists
Mixing pump BOLERO 400V Overview - Operation Spare parts lists 4 Spare parts lists Spare parts lists for the machine can be found on the internet at www.pft.net. 5 Accessories For recommended accessories/equipment, see PFT Machine and Equipment Catalogue or: http://www.pft.eu/www/en/produkte/produktprogramm/mischpumpen/mischpumpe.php... -
Page 9: Technical Data
Mixing pump BOLERO 400V Overview - Operation Technical data 6 Technical data 6.1 General information Description Value Unit Weight 112 kg Length approx. 800 mm Width approx. 696 mm Height approx. 1480 mm Filling height 950 mm Individual weights Description... -
Page 10: Operating Conditions
Mixing pump BOLERO 400V Overview - Operation Sound power level Electrical details Description Value Unit voltage, three-phase current 50 Hz 400 V Power consumption, max. Power input, max. 1.9 kW Fuse protection min. 3 x 16 A Drive pump motor 1.9 kW... -
Page 11: Dimension Sheet
Mixing pump BOLERO 400V Overview - Operation Dimension sheet 9 Dimension sheet Fig. 2: Dimension sheet PFT BOLERO 10 Name plate The following details can be found on the name plate: Manufacturer Type Year of manufacture Machine number Permissible operating pressure Fig.3: Name plate... -
Page 12: Assembly
Mixing pump BOLERO 400V Overview - Operation Assembly 12 Assembly 12.1 Overview Fig. 5: Overview BOLERO 1 Motor protection handle 6 Plastic wheel 2 Gear motor 7 Connection mortar pressure hose 3 Crane eyelet 8 Mortar pressure gauge 4 Material container... -
Page 13: Description Of Assemblies
Description of assemblies 13 Description of assemblies 13.1 Gear motor with protective grille The mixing pump PFT Bolero consists of the following main components: Protective grille with motor flange and gear motor. The gear motor with motor flange can be removed from the material container for transport purposes. -
Page 14: Control Cabinet
Mixing pump BOLERO 400V Overview - Operation Connection 13.4 Control cabinet 1. Main switch. 2. Operation button machine ON / OFF (control voltage). 3. Selector switch operating mode "mixing OFF pumps". 4. Control lamp LED red, motor protection switch triggered. -
Page 15: Recommended Accessories
Mixing pump BOLERO 400V Overview - Operation Recommended accessories Recommended accessories Power cable 5 x 2,5 50m with plug and coupling CEE 16A 6h red (article number 20423350) Power cable 5 x 2,5 25m with plug and coupling CEE 16A 6h red (article number 20423360) Fig. -
Page 16: Functional Description
Functional description 18 Functional description The handy PFT BOLERO is a combined mixing, pumping and spraying machine. The new PFT BOLERO is the perfect machine if material which is roughened up intermittently are to be processed. In clockwise mode of the mixing shaft the material is mixed continuously. In anticlockwise mode the feed pump is connected and pumps the ready-mixed material to the point of use. -
Page 17: Transport, Packing And Storage
Mixing pump BOLERO 400V Overview - Operation Transport, packing and storage 22 Transport, packing and storage 22.1 Safety instructions for transport Improper transport CAUTION! Damage from improper transport! Improper transport may cause substantial property damage. – When unloading the packages on delivery as... -
Page 18: Close Quick Closure During Transport
Mixing pump BOLERO 400V Overview - Operation Transport, packing and storage 22.3 Close quick closure during transport CAUTION! Ensure in general terms that the quick closure (1) for the protective grille is closed when moving the machine. Fig. 19: Close quick closure 22.4 Transport checklist... -
Page 19: Transport By Crane
Mixing pump BOLERO 400V Overview - Operation Transport, packing and storage 22.6 Transport by crane Attachment: Remove loose parts (1) at the machine. Attach ropes or belts at lifting rings (2). Ensure that the package is straight, possibly observe eccentric centre of gravity. -
Page 20: Packaging
Mixing pump BOLERO 400V Overview - Operation Packaging 23 Packaging On packaging The individual packages have to be packed in accordance with the transport conditions to be expected. Only environmentally-friendly materials were used for the packaging. The packaging should protect the individual components until the assembly from transport damage, corrosion and other damage. -
Page 21: Preparation
Mixing pump BOLERO 400V Overview - Operation Preparation Basic information WARNING! Risk of injury due to improper operation! Improper operation may lead to serious damage to persons or property. Carry out all operating steps according to the instructions in this user manual. -
Page 22: Connection Of Power Supply
Mixing pump BOLERO 400V Overview - Operation Fill water into the material container 25.1 Connection of power supply 1. Connect machine (1) to three-phase network. DANGER! Danger to life from electric current! The connection line has to be fused properly:... -
Page 23: Trial Run
Mixing pump BOLERO 400V Overview - Operation Mortar pressure gauge 26.1 Trial run 1. Turn main switch (1) to position "I". 2. Put on dummy connector (2). 3. Press green operating button (3) control voltage "ON". 4. Turn the selector switch (4) operating mode "mixing OFF pumps"... -
Page 24: Mortar Hoses
Mixing pump BOLERO 400V Overview - Operation Mortar hoses 28 Mortar hoses 28.1 Prepare mortar hoses 1. Connect the cleaner coupling (1) at the water extraction valve (2). 2. Connect mortar hose (3) and water. 3. More mortar hose and cleaner coupling again and separate. -
Page 25: Connect Zargomat And Gluing Gun
Mixing pump BOLERO 400V Overview - Operation Putting the machine into operation 28.3 Connect Zargomat and gluing gun 1. Connect Zargomat and gluing gun (1) to mortar hose (2). 2. Ensure that the ball valve (3) at the gluing gun is closed. -
Page 26: Hazardous Dusts
Mixing pump BOLERO 400V Overview - Operation Putting the machine into operation 29.3 Hazardous dusts Warning! Health hazard caused by dust! In the long term, inhaled dust can lead to lung damage or have other adverse health effects. NOTE! The machine operator or the person working in the... -
Page 27: Switching On
Mixing pump BOLERO 400V Overview - Operation Switching on 30 Switching on 30.1 Apply material 1. Point the gluing gun in the direction of the object to be processed. 2. Ensure that nobody is in the discharge area of the gluing gun. -
Page 28: Switch Machine On Again
Mixing pump BOLERO 400V Overview - Operation Interruption of work 30.3 Switch machine on again 1. Open the ball valve (1). 2. Actuate ON switch (2) at the gluing gun (switching ON). 3. The machine starts again. Fig. 39: Switch on machine 30.4 Re-tighten pump... -
Page 29: Stopping In Case Of Emergency
Mixing pump BOLERO 400V Overview - Operation Stopping in case of emergency 32 Stopping in case of emergency 32.1 Emergency OFF switch Switching off in an emergency Machine movements and the energy supply must be disabled as quickly as possible in dangerous situations. -
Page 30: Discharging Mortar Pressure
Mixing pump BOLERO 400V Overview - Operation Measures to be taken in the event of a power failure 33.2 Discharging mortar pressure DANGER! Overpressure on the machine! When opening machine components, these can fly open in an uncontrolled manner and injure the operator. -
Page 31: Work On Troubleshooting
Mixing pump BOLERO 400V Overview - Operation Work on troubleshooting 34 Work on troubleshooting 34.1 Reaction in the event of faults Basically applies: Reaction in the event of faults 1. In the event of faults presenting immediate danger to persons or property activate the emergency OFF function immediately. -
Page 32: Safety
Mixing pump BOLERO 400V Overview - Operation Work on troubleshooting 34.4 Safety The works for the rectification of faults described here can be carried out by the operator, unless marked otherwise. Some works must be carried out only by specially trained skilled personnel or exclusively by the manufacturer. -
Page 33: Conveying Stationary / Clogging
Mixing pump BOLERO 400V Overview - Operation Conveying stationary / clogging Poor mixture Add more water Operator Mortar flow Let mixture be mixed for a longer ceases (air time bubbles) Clumped material Add more water or clean agitator or Operator... -
Page 34: Causes For Blockages
Mixing pump BOLERO 400V Overview - Operation Conveying stationary / clogging 35.2 Causes for blockages: Highly worn mortar hoses, work interruptions, badly greased mortar hoses, residual water in mortar hose, clogging of the pressure flange, strong tapering at the couplings, kink in mortar hose, badly pumpable and demixed materials. -
Page 35: Risk Of Injury To Due Overpressure
6. If necessary, introduce a flushing hose into the mortar hose and Fig. 48: Detaching the coupling flush out the material (PFT flushing hose item no. 00113856). 35.6 Cleaning the pump 1. Remove pump unit 2. Loosen nuts from the clamping bracket (1). -
Page 36: End Of Shift / Cleaning
Mixing pump BOLERO 400V Overview - Operation End of shift / Cleaning End of shift / Cleaning 36.1 Switching off the energy supplies Securing against restarting DANGER! Danger of death due to unauthorised restarting! When working on the machine, there is a danger of unauthorised switching on of the electrical supply. -
Page 37: Clean Mortar Hose
Mixing pump BOLERO 400V Overview - Operation End of shift / Cleaning 3. Check at the mortar pressure gauge (1) if the mortar pressure is at "0 bar". DANGER! Overpressure on the machine! When opening machine parts they can open in an uncontrolled manner and injure the operator. -
Page 38: Clean Zargomat And Gluing Gun
Mixing pump BOLERO 400V Overview - Operation End of shift / Cleaning 36.5 Clean Zargomat and gluing gun 1. Remove the remote control cable of the Zargomat and gluing gun from the control cabinet. 2. Disconnect the Zargomat and gluing gun from the mortar hose. -
Page 39: Open Protective Grille
Mixing pump BOLERO 400V Overview - Operation End of shift / Cleaning Securing against restarting DANGER! Danger of death due to unauthorised restarting! When working on malfunctions, there is a danger of unauthorised switching on of the electrical supply. This puts those in the danger area at extreme risk. -
Page 40: Risk Of Frost
Mixing pump BOLERO 400V Overview - Operation Risk of frost 4. Close quick closure (5). 5. Close cleaning cover (6). NOTE! Ensure that the quick closure is always closed. Fig. 60: Close protective grille 37 Risk of frost CAUTION! Damage by frost! Water that expands inside the machine during frost can cause severe damage. -
Page 41: Cleaning
Mixing pump BOLERO 400V Overview - Operation Maintenance Electrical system DANGER! Danger to life from electric current! There is danger to life in contact with live parts. Activated electrical components can carry out uncontrolled movements and cause serious injuries. Therefore: –... -
Page 42: Maintenance Plan
Mixing pump BOLERO 400V Overview - Operation Maintenance 38.3 Maintenance plan The following paragraphs describe the maintenance works that are require for an ideal and trouble-free operation. In the event that increased wear is detected during regular checks, the required maintenance intervals have to be shortened according to the actual signs of wear. -
Page 43: Remove Agitator
Mixing pump BOLERO 400V Overview - Operation Maintenance 38.5 Remove agitator DANGER! Overpressure on the machine! When opening machine parts they can open in an uncontrolled manner and injure the operator. – Open the mortar hoses only when the pressure has dropped to "0 bar". -
Page 44: Disassembly
Mixing pump BOLERO 400V Overview - Operation Disassembly 39 Disassembly After the useful service life has terminated, the device has to be dismantled and disposed of in an environmentally-friendly manner. 39.1 Safety The disassembly must be carried out only by specially trained skilled personnel. -
Page 45: Disassembly
Mixing pump BOLERO 400V Overview - Operation Disassembly 39.2 Disassembly Clean the device for phasing out and disassemble under observance of applicable health and safety rules as well as environmental regulations. Prior to starting the disassembly: Switch off device and secure against restarting. -
Page 46: Index
Mixing pump BOLERO 400V Overview - Operation Index 40 Index Examination ............6 Examination by machine operator ....... 6 Accessories ............ 8, 15 Agitator ............... 13 Fault displays ............. 31 Apply material ............ 27 Faults ..............31 Assembly ............12 Fill machine with factory prepared dry material . - Page 47 Mixing pump BOLERO 400V Overview - Operation Index Name plate ............11 Safety ............40, 44 Safety instructions for transport ......17 Open protective grille ........38, 39 Safety rules ............16 Open the dummy cap ......... 38 Saftey ..............20 Operating conditions ........... 10 Safty ..............32...
- Page 48 Mixing pump BOLERO 400V Overview - Operation PFT – THE FLOW OF PRODUCTIVITY Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Telephone +49 9323 31-760 Fax +49 9323 31-770 Technical hotline +49 9323 31-1818 info@pft.net...
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