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Operating Instructions EBE 350 S MAN-EBE350S-EN...
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ISPC Blastrac/EBE Utrechthaven 12 3433 PN Nieuwegein THE NETHERLANDS T +31(0)30 - 601 88 66 F +31(0)30 - 601 83 33 E info@surfacepreparation.nl I www.surfacepreparation.com Technical data Safety instructions Nieuwegein General Transport Initial operation Operation Maintenance Electrical & hydraulic systems...
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EBE 350 S Operating Instructions Technical data Contents Chapter 1 1.1 Rating 1.2 Unit specifications 1.3 Operative range and correct usage 1.4 Stand-by power supply (generator) 1.5 Machine type designation 1.6 Advice for operators of blast cleaning machines...
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Operating Instructions EBE 350 S Technical data 1.1 Rating Unit / designation : ISPC Blastrac/EBE blast cleaning machine Machine type : EBE 350 S Manufacturer : ISPC Blastrac/EBE Utrechthaven 12 NL-3433PN Nieuwegein THE NETHERLANDS 1.2 Unit specifications Dimensions: Machine EBE 350 S...
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Recommended filter unit : EBE 350 DAAM 1.3 Operative range and correct usage The EBE 350 S is exclusively designed to clean dry, frost-free horizontal surfaces. The machine may not be used for other purposes. The manufacturer will not be liable for damage resulting from such incorrect usage.
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Operating Instructions EBE 350 S Technical data 1.4 Stand-by power supply (generator) If the EBE 350 S blast cleaning machine is operated using a generator, this generator must be operated in accordance with the current VDE directives (this applies protective...
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EBE 350 S Operating Instructions Safety instructions Contents Chapter 2 2.0 Warnings and symbols 2.1 Organisational measures 2.2 Personnel selection and qualification 2.3 Safety precautions applicable to different operating conditions 2.4 Special work within the scope of use of the equipment and maintenance activities as well as repairs during operation 2.5 Definition of the Safety off position...
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Operating Instructions EBE 350 S Safety instructions 2.0 Warnings and symbols The following denominations and symbols are used in the Operating Instructions to highlight areas of particular importance: Symbol of operational safety. In these Operating Instructions this symbol will be shown next to all safety precautions that are to be taken in order to ensure prevention to life and injury.
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EBE 350 S Operating Instructions Safety instructions Warning against dangerous voltages. Indications relating to protective devices in electrical appliances. Indications where consultation with manufacturer is required. Instructions relating to periodical checks. Reference to important instructions contained in the Operating Instructions.
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Operating Instructions EBE 350 S Safety instructions The Operating Instructions must be supplemented by instructions including the duty to supervise and report relating to particular working practices, for example work organisation, work procedures and personnel allocation. Personnel entrusted with working with the machine must have read the Operating Instructions before starting work, in particular the Safety Instructions chapter.
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EBE 350 S Operating Instructions Safety instructions To perform maintenance work correctly it is imperative to be equipped with the proper tools for the task in question. The location and the operation of fire extinguishers must be made known on each building site! Take note of the facilities for reporting and fighting fires! 2.2 Personnel selection and qualification...
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Operating Instructions EBE 350 S Safety instructions 2.3 Safety precautions applicable to different operating conditions Ban any method of working that impairs safety! Only operate the machine when all safety devices and related safety equipment, e.g. detachable safety devices, emergency...
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EBE 350 S Operating Instructions Safety instructions 2.4 Special work within the scope of use of the equipment and maintenance activities as well as repairs during operation Mechanical servicing work: Put the machine in the Safety off position as described in chapter 2.5 for any servicing work on the machine in order to prevent the...
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Operating Instructions EBE 350 S Safety instructions 2.5 Definition of the Safety off position Definition: The machine is in a safe condition when it cannot generate any hazard. Putting the equipment in the Safety off position means: Close the valve.
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EBE 350 S Operating Instructions Safety instructions 2.6 Particular dangerous aspects of the equipment Any machine, if it is not used according the regulations, may be hazardous for operating, setting-up and service personnel. The operating authority is responsible for compliance with the...
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Operating Instructions EBE 350 S Safety instructions 2.7 Electrical engineering regulations Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations.
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EBE 350 S Operating Instructions General Contents Chapter 3 Introduction Operating instructions Connections Care and maintenance Scope of supply Description Control box Operating elements Blast wheel 3.10 Separator and hopper 3.11 Hydraulic drive system 3.12 Abrasive sealing 3.13 Air suction and filter system...
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General 3.1 Introduction ISPC Blastrac/EBE wants to thank you for your decision to employ the blast cleaning machine EBE 350 S for the treatment of horizontal surfaces. The machine has a closed abrasive circuit with dust separation. This comprehensively avoids damaging the environment and endangering the operating staff.
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A list of contents of the maintenance box is provided in Chapter 10 to enable the above-mentioned work to be carried out quickly. WARNING: BLASTRAC EBE machines build for the American market are especially build to run on 440-480V 60Hz. If the machines are operating on a Voltage or Hz lower than 440V and 60Hz, this will damage the electric components.
Operating Instructions EBE 350 S General 3.5 Scope of supply Scope of supply of the machine: Blast cleaning machine (EBE 350 S) Dust hose Operating instructions (2 x) Maintenance box (option) Magnetic broom (option) 3.6 Description Fig. 3.1 Fan unit...
EBE 350 S Operating Instructions General The ISPC Blastrac/EBE blast cleaning machine EBE 350 S is a downward blasting machine with a closed abrasive circuit designed for the pre-treatment of horizontal surfaces. The bouncing impact of metallic abrasive onto the surface to be treated thoroughly removes surface contaminants, coats of paint, sealants and thin coatings.
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Operating Instructions EBE 350 S General 3.7 Control handle The control handle is equipped with all control elements and instruments for monitoring and controlling the blast cleaning machine. Fig. 3.3 Drive speed control 10 Main switch Drive wheel joystick left...
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EBE 350 S Operating Instructions General Emergency shutdown switch The emergency shutdown is a red mushroom-shaped press switch. Pressing this switch immediately interrupts power supply to all machine components. Releasing this switch makes the control lamp “Power” light up. Push buttons ”Drive ON/OFF”...
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Operating Instructions EBE 350 S General Ammeter The ammeter shows the load consumption of the blast wheel motor. When switching on the motor the current value is high (starting current peak) and falls, after having reached the idle speed, to approximately 8 A.
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EBE 350 S Operating Instructions General The shot valve handle This handle is located at the right side of the hopper and regulates the shot valve to control the flow of abrasive towards the blast wheel. When the handle is pulled upwards, the shot valve is opened and abrasive is allowed to travel towards the blast wheel in a progressive, controlled manner.
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Operating Instructions EBE 350 S General 3.9 Blast wheel The heart of the blast-cleaning machine is a blast wheel that throws the abrasive onto the surface to be cleaned by using centrifugal force. The blast wheel is placed in a protective housing lined with replaceable wear parts.
EBE 350 S Operating Instructions General 3.10 Separator and hopper The abrasive separator is mounted to the end of the recovery duct. It separates the abrasive from contaminants and feeds the cleaned abrasive back to the abrasive storage hopper. A wire mesh is fitted to prevent any coarse contaminants from getting into the blast wheel.
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Operating Instructions EBE 350 S General 3.11 Hydraulic drive system The drive system is an independent hydraulic system. The hydraulic pump is driven by a small electric motor. There is an ON and an OFF switch on the control box to operate this motor. The flow of oil through the system is governed by a manually operated flow control regulating the amount of oil which is directed to the drive wheel motors.
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EBE 350 S Operating Instructions General 3.12 Abrasive sealing The front seal system comprises of three polyurethane seals to ensure that good fit is maintained between the side seals and the work surface at the bottom. The seals are located in a seal box at the front of the blast opening of the cabinet and are clamped into place by bolts and plates.
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Operating Instructions EBE 350 S General Side seal system: The side skirts and brushes are fixed to each side seal box with a plate and four screws. To replace them: unscrew the screws and remove the side skirts and brush and replace them if necessary.
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EBE 350 S Operating Instructions General Rear seal system: The rear seal system comprises of one back brush and a back brush skirt, which are located inside the rear seal box. They are clamped in place by locking screws. To replace the rear seals: Tip the machine backwards on the floor.
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Operating Instructions EBE 350 S General 3.13 Air suction and filter system The air streaming through the complete system, created by exhaust fans (one on the dust arrestor, one on the machine), has the following functions: Cooling of the blast wheels...
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EBE 350 S Operating Instructions General The air stream flows through the rebound plenum and carries along abrasive and dust. In doing so the air stream cools the abrasive and the housing walls. Fig. 3.12 The air enters the separator, separates the fine dust from the abrasive and transports the dust to the outlet opening.
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EBE 350 S General 3.14 Abrasive media In order to operate the ISPC Blastrac/EBE machine EBE 350 S you need hardened (max. 45 Rockwell), spherical abrasive. The machine EBE 350 S has been especially designed to be operated with ISPC Blastrac/EBE abrasive.
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EBE 350 S Operating Instructions General Selection of abrasive Abrasive shot S390 – S460: Standard abrasive, suitable for about 50-60 % of all applications. Creates a medium profile on concrete. Applications: removes laitance from new concrete roughening of smooth concrete or natural stone...
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Operating Instructions EBE 350 S General The effectiveness of the EBE 350 S depends on the rebound effect which ensures that the abrasive can be re-used. Please take into account that the use of incorrect abrasive increases wear. Our service engineers have the experience to select the appropriate abrasive for the individual cases of application.
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EBE 350 S Operating Instructions Transport Contents Chapter 4 4.1 General notes 4.2 Transport 4.3 Operation conditions 4.4 Operation 4.5 Unit specifications...
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EBE 350 S Transport 4.1 General notes Before the machine is used for the first time, ISPC Blastrac/EBE authorised dealers offer a course to familiarise maintenance and operating personnel with all elements of the machine. We are not liable for damage caused by incorrect use of the machine by personnel not trained by ISPC Blastrac/EBE.
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EBE 350 S Operating Instructions Transport 4.3 Operation conditions Check the surface to be treated for loose parts (stones, screws, etc.) and fluids (water, oil, etc.). The surface must be swept and cleaned if necessary. Make sure that the machine can travel over all inequalities on the surface.
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EBE 350 S Operating Instructions Initial operation Contents Chapter 5 5.1 Preparations for initial operation 5.2 Initial operation...
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Operating Instructions EBE 350 S Initial operation 5.1 Preparations for initial operation Before switching on make sure that all existing protective housings are mounted and that the filter unit is connected correctly. All persons in the proximity of the machine must wear ear protectors, safety glasses with lateral protection as well as safety shoes.
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EBE 350 S Operating Instructions Initial operation Check the tightness of the hose connections and the condition of the hose to the filter. Make sure the dust container of the filter unit is empty. Check the separator parts for wear and defects. Remove foreign bodies and dust deposits in order to prevent the separator from being blocked.
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Operating Instructions EBE 350 S Initial operation Fill approx. 25 kg of the selected abrasive (see Chapter 3.14) into the abrasive storage hopper of the blast cleaning machine. The shot valve must be closed whilst doing this. Fill in abrasive here! Abrasive control lever in ”CLOSED”...
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If the ammeter indicates a high load consumption after having reached the idle-running speed, the shot valve may be partially open or there may be another disturbance. Find out the cause of the disturbance and, if necessary, contact your ISPC Blastrac/EBE customer service engineer.
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Operating Instructions EBE 350 S Initial operation Set the travel direction control valves (joysticks) to "forward" (working direction). Select the speed using the drive speed control valve. Working direction Fig. 5.2 When blast cleaning concrete the abrasive shot valve may only...
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EBE 350 S Operating Instructions Initial operation An indication exceeding the full load value means overloading of the motor, whereas an indication below the full load value shows that there is not enough abrasive fed to the blast wheel. If necessary re-adjust the abrasive shot valve handle that operates the shot valve or refill the hopper with abrasive.
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EBE 350 S Operating Instructions Operation Contents Chapter 6 6.1 Operation 6.2 Hydraulic drive system 6.3 Recommended blast paths 6.4 Switching-off the machine 6.5 What to do if a fault occurs 6.6 Safety shutdown 6.7 Restarting after a fault 6.8 Measures before and after long standstills...
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Operation 6.1 Operation Normal start-up and operation of the blast machine EBE 350 S is no different from the procedure described in Chapter 5 “Initial operation”. Carry out blasting in parallel tracks in such a way that the dust hose and electric cable do not become twisted.
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EBE 350 S Operating Instructions Operation Directional control valves Controls the direction of hydraulic flow to the drive wheel motors. The control has a three position function; forward, reverse and neutral. Left and right controls are independent from each other, giving instant...
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Operating Instructions EBE 350 S Operation 6.3 Recommended blast paths Position the filter unit near to a power supply connection. Place the blast cleaning machine near to the filter unit and spread out the hose as shown in fig. 6.1.
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Make sure that all turning machine parts have come to standstill before any inspection or maintenance works are started. When the ISPC Blastrac/EBE blast cleaning machine is put out of operation for a longer period of time, pull out the mains plug and...
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Operating Instructions EBE 350 S Operation 6.5 What to do if a fault occurs Irrespective of the following information, the local safety regulations are valid in any case for the operation of the machine. First put the machine to its Safety off position. After that start looking for the defect.
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EBE 350 S Operating Instructions Operation 6.8 Measures before and after long standstills Standstill of the machine for a maximum of 3 months. Before a long standstill period Switch off the machine (see Chapter 6.4). Protect the electric motors from moisture, heat, dust and shocks.
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EBE 350 S Operating Instructions Maintenance Contents Chapter 7 7.1 Recommendations 7.2 Maintenance and inspection list 7.3 Repairing 7.4 The blast pattern 7.5 Setting the blast pattern 7.6 Setting the control cage 7.7 Wear parts 7.8 Blastwheel blades & Impeller replacement...
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Operating Instructions EBE 350 S Maintenance 7.1 Recommendations With maintenance and inspection works, please observe Chapter 2 "Safety instructions". Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill periods of the machine. Regular maintenance is therefore imperative.
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EBE 350 S Operating Instructions Maintenance 7.2 Maintenance and inspection list Operating hours/ Inspection points, maintenance time period instructions 12 h after repairing Check the efficiency of all safety devices. Check all accessible screw connections for tight seat. every 3 h...
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As already mentioned in Chapter 5 “Initial operation” we recommend to execute the first repair works on the machine with the help of ISPC Blastrac/EBE personnel. With this your maintenance personnel gets the opportunity to be trained intensely. Only those repair works are described which occur within the context of maintenance or which are required to replace wear parts.
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Correct adjustment of the control cage and thus of the blast pattern is the most important factor for optimum working with the EBE 350 S blast cleaning machine. Incorrect adjustment of the control cage results in very high wear and...
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Operating Instructions EBE 350 S Maintenance Every time the control cage is replaced, the thread of the blast wheel fastening screw should be checked. Make sure that this screw will be tightened correctly. In addition, absolute care must be taken to clean the thread from dust and abrasive.
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EBE 350 S Operating Instructions Maintenance The following 4 factors affect the blast pattern: Turning direction of the blast wheels: The turning direction of the blast wheel must correspond to the instructions on the housing (arrow indicating the turning direction).
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Operating Instructions EBE 350 S Maintenance 7.6 Setting the control cage The adjustment is effected by loosening the cage clamps and turning the control cage in the suitable direction. The cast groove on the control cage shows the central position of the control cage opening.
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EBE 350 S Operating Instructions Maintenance Move the blast head of the blast machine onto a 5-8 mm thick steel plate and blast for 15 seconds at full amperage without moving the machine from the spot. Stop the abrasive flow and move the machine forward until the blasted area is accessible.
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Operating Instructions EBE 350 S Maintenance 7.7 Wear parts The blast wheel parts Fig. 7.3 Impeller bolt Cage clamp Cage Impeller Blades (set of 6) Blastwheel Taper lock adapter Parallel key Taper lock bush...
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EBE 350 S Operating Instructions Maintenance The liners Fig. 7.4 Top liner Right liner Left liner...
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Operating Instructions EBE 350 S Maintenance 7.8 Blastwheel blades & Impeller replacement During operation the blast wheel blades and the impeller will wear. To replace worn components: Make sure the power unit is stopped and the main electricity supply disconnected.
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EBE 350 S Operating Instructions Maintenance 7.9 Changing the liners Fig. 7.5 1 Top liner cover 2 Top liner 3 Side liner Unscrew the top liner cover and remove it. Take the top liner out of the blast housing. Take out the left and right hand liners.
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EBE 350 S Operating Instructions Electrical & hydraulic systems Contents Chapter 8 8.1 Electric circuit diagrams 350-9110-UNI 8.2 Hydraulic circuit diagram...
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Particulars: PROJECT Client USF EBE B.V. Name Blastmachine EBE 350 S/E UniversalC Supplier USF EBE B.V. SUPPLIER Contact Telephone +31(0)30-6018866 Draw.number Telefax +31(0)30-6018333 Order number Email DATA Arch.number PJ00.01027__A Calc.number CL10096 Status As build Start of project 14.03.2000 Highest page number Latest change 26.01.2001 (RJO )
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Wire Color: Example Codifiction: Main-Voltage -Black -Black -Black -Blue Numbering PE/Ï -Yellow/Green Symbol Code Page Control-Voltage 24VAC-A -White 24VAC-B -White Start 14.03.2000 Arch.nr. USF EBE B.V. Wiring dates PJ00.01027__A Eng. Blastmachine EBE 350 Draw.nr. Pages Page Print 11.02.2002 S/E UniversalC Change Date Name...
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/5.0 /5.0 /5.0 10AWG bk 250VA 440/400-24Vac C10A 18AWG wt Ï Ï Ï Control Voltage Supply 24 VAC Start 14.03.2000 Arch.nr. USF EBE B.V. Supply PJ00.01027__A Eng. Blastmachine EBE 350 Draw.nr. Pages Page Print 11.02.2002 S/E UniversalC Change Date Name Status As build...
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4.9/L1 4.9/L2 4.9/L3 2,5-4A 2,5-4A 17-23A 14AWG bk 14AWG bk 6KM1 6KM2 6KM4 6KM5 6KM3 14AWG bk 14AWG bk 14AWG bk 14AWG bk 14AWG bk Ï Ï Ï Ï Ï Ï Ï Ï Ï Hydraulic Blaster Start 14.03.2000 Arch.nr. USF EBE B.V. Main-Voltage PJ00.01027__A Eng.
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6.9/24VAC-A Indicator 6.9/24VAC-B Detection 14 6.1 Start 14.03.2000 Arch.nr. USF EBE B.V. Control-Voltage PJ00.01027__A Eng. Blastmachine EBE 350 Draw.nr. Pages Page Print 11.02.2002 S/E UniversalC Change Date Name Status As build...
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Internal connection Bridges Terminal Ï Ï Ï Ï Ï Ï Start 14.03.2000 Arch.nr. USF EBE B.V. Power conection PJ00.01027__A Eng. Blastmachine EBE 350 Draw.nr. Pages Page Print 11.02.2002 S/E UniversalC Change Date Name Status As build...
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Internal connection Bridges Terminal Start 14.03.2000 Arch.nr. USF EBE B.V. Detection PJ00.01027__A Eng. Blastmachine EBE 350 Draw.nr. Pages Page Print 11.02.2002 S/E UniversalC Change Date Name Status As build...
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Internal connection Bridges Terminal Start 14.03.2000 Arch.nr. USF EBE B.V. Internal use PJ00.01027__A Eng. Blastmachine EBE 350 Draw.nr. Pages Page Print 11.02.2002 S/E UniversalC Change Date Name Status As build...
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Left-sideview Frontview Right-sideview Mountingplate gt25 6KM4 6KM3 6KM5 6KM2 6KM1 Enclosure Make Rittal Type AE 1034 Dim. 300x400x210mm (WxHxD) For real measurement see Autocad drawings Color : RAL 7032 Start 14.03.2000 Arch.nr. USF EBE B.V. Panel layout PJ00.01027__A Eng. Blastmachine EBE 350 Draw.nr.
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Frontview Ammeter Main switch Control Voltage Drive Main Blast Start Drive Start Fan Start Main Blast Stop Drive Stop Fan Stop Main Blast Emergency Stop Operating Time Counter Start 14.03.2000 Arch.nr. USF EBE B.V. Frontview PJ00.01027__A Eng. Blastmachine EBE 350 Draw.nr.
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Mountingplate goot25 6KM4 6KM3 6KM5 6KM2 6KM1 Start 14.03.2000 Arch.nr. USF EBE B.V. Mountingplate division PJ00.01027__A Eng. Blastmachine EBE 350 Draw.nr. Pages Page Print 11.02.2002 S/E UniversalC Change Date Name Status As build...
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Operating Instructions EBE 350 S Fault diagnosis 9.1 Fault diagnosis - blast machine Prior to any repair works on the machine or its drives the machine must be secured against unintentional switching-on. Put the machine to its Safety off position.
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EBE 350 S Operating Instructions Fault diagnosis Fault Possible cause Remedy Reduced or no Blast wheel or control Worn blast wheel or blasting cage. control cage, replace performance worn parts if necessary. Adjustment of the shot Check the adjustment of valve.
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Operating Instructions EBE 350 S Fault diagnosis Fault Possible cause Remedy Excessive Wrong abrasive. Contact ISPC wear in blast Blastrac/EBE. housing and recovery duct Incorrect setting of the The thrown abrasive control cage blasts the housing and not the surface to be blasted.
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EBE 350 S Operating Instructions Fault diagnosis Fault Possible cause Remedy Control Connection cable is Replace the cable. system defective. switches off during Cables connecting the Replace the cable. operation units are defective. Motor protection switch Have the fault checked has triggered.
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EBE 350 S Operating Instructions Spare parts Contents Chapter 10 10.1 Spare parts...
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Operating Instructions EBE 350 S Spare parts 10.1 Spare parts Blast housing and seals Item Part no. Description Qty. Bolt M10x50 + 2 x Nut M10 350-1059-SE Front locating plate outer 350-1054-SE Front skirt outer Front seal angle (part of blast housing)
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EBE 350 S Operating Instructions Spare parts Fig. 10.1...
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Operating Instructions EBE 350 S Spare parts Blast wheel parts and liners Item Part no. Description Qty. 350-1245-SEV Impeller bolt 350-9041-SEVU Control cage clamp 350-1010 Control cage 350-1015 Impeller 350-1025 Blastwheel 350-1005 Blades (set of 6) 222-2265 Taperlock adapter blastwheel...
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EBE 350 S Operating Instructions Spare parts Separator and hopper Item Part no. Description Qty. 350-9120-SE Separator housing 350-9112-SE Shot valve handle 350-1069-SE Shot lever shaft complete 350-9119-SE Separator door 350-9117-SE Separator drawer lock plate 350-1111-SE Separator screen tray 350-9118-SE...
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Operating Instructions EBE 350 S Spare parts Fig. 10.3...
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EBE 350 S Operating Instructions Spare parts Fan Unit Item Part no. Description Qty. 350-3055-S Fan motor 1.5 kW 350-9030 Fan housing plate (top) 350-1085-SE Fan impeller 350-1090-SE Fan housing 350-9025 Fan housing plate (bottom) 035-9035 Fan ring 035-1125 Fan housing seal...
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Operating Instructions EBE 350 S Spare parts Control handle and blast wheel drive Item Part no. Description Qty. 350-9110-UNI Control box UNI 350-9085-S Handle complete 350-3020-SEP Blastmotor 11kW 350-2170 Belt pulley (50Hz) 50Hz 350-2180 Belt pulley (60Hz) 60Hz 222-2171 Taperlock bush...
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EBE 350 S Operating Instructions Spare parts Fig. 10.5...
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Operating Instructions EBE 350 S Spare parts Hydraulic set Item Part no. Description Qty. 350-4101-S Hydraulic hose set complete 035-4040 Sucktion filter 035-4175-S Pressure relief valve 350-4115-S Flange coupling 035-4105-S Hydraulic directional control valve 035-4173-S Return filter housing 035-4174-S Return filter element...
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EBE 350 S Operating Instructions Spare parts Fig.10.6...
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