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klover GM34606 Assembly Instructions Manual

Orangery greenhouse
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ORANGERY GREENHOUSE
Assembly Instructions
MODEL:GM34606
PRODUCT SIZE(LxWxH):381x377x250cm
PLEASE READ CAREFULLY BEFORE ASSEMBLY

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Summary of Contents for klover GM34606

  • Page 1 ORANGERY GREENHOUSE Assembly Instructions MODEL:GM34606 PRODUCT SIZE(LxWxH):381x377x250cm PLEASE READ CAREFULLY BEFORE ASSEMBLY...
  • Page 2 CONTENTS 1. Assembly Advice ..............Page 1 2. Product Features ..............Page 1 - 3 3. Parts List ................Page 4 - 8 4. Overview of Front Wall ............Page 9 Overview of Rear Wall ............Page 10 Overview of Sides and Roof ..........Page 11 - 12 Overview of Roof Vents ............Page 13 Overview of Doors ..............Page 14 5.
  • Page 3 Assembly and Maintenance Advice 1. For safety purposes, we strongly recommend that this product is assembled by at least two people. 2. Some components have sharp metal edges. Please be careful when handling metal components. Please wear gloves, shoes and safety goggles during assembly. 3.
  • Page 4 3. Base anchor brackets are included as standard with expanding bolts to ensure a secure fixing into concrete or paving. Alternatively, you can use the brackets to fix into a timber base with wood screws (NOT provided). Steel bar/Lawn land Expansion bolt in concrete 4.
  • Page 5 6. Remove the protective film from all sheet edges before installing and remove all film immediately after the construction is completed. Please ensure that the side with the white film faces outwards. POLYCARBONATE PANEL White Film sheet Transparent Film Two sides of PC sheet are covered with thin films, one side's film is white, another istransparent.
  • Page 6 GM34606 (ALU. Box No. 1) QTY. PART QTY. PART L01A L11C L01B L11D L01C L02C L01D L12F L03E L12G L11A L03F L11B L03G L12C L03C L12D L03D L04A L05A L05B L08C L11E L12E...
  • Page 7 GM34606 (ALU. Box No. 2) PART QTY. PART QTY. L06C L03A L06D L03B L04A L06E L07A L05C L05D L07B L05E L07C L05F L07D L07E L22B L08B L22C L08D L08E L08F L08G L02A L02B L02D L02E L02F L02G...
  • Page 8 GM34606 (ALU. Box No. 3) PART QTY. PART QTY. PART QTY. L16A L16B M6X10 L18A L18B L18C J10R/L 3 /3 M8X30 L18D J12R/L 1 /1 L21C L21D L11A L11F Ø4X16 L11G L11C Ø4X16D L11H L12G Ø4X8 L12A L12B Ø4X50 L12H...
  • Page 9 GM34606 (PC Box No. 1) PART *NOTE: This shows 2 packing packages for FULL PC Panels on Roof & Walls. Or the Glass Panels will be packed in 1 plywood box if FULL Glass Panels on Roof & Walls. PC Box Or the PC &...
  • Page 10 GM34606 (PC Box No. 2) PART PART 240M Rubber for walls & roof (Provided for glass only) PC Box PART No. 2 166M Rubber for walls only (Provided for glass only)
  • Page 11 GM34606 (All Glass) PART NO Rubber for walls & roof (Provided for glass only) PART 237M Glass N0.1 PART NO Glass N0.2...
  • Page 12 PART PART PART L01A L01B J10R/L L01C L01D L02C L03E L03F L04A Front Assembly L05A Overview L11A M8X60 L11B M6X10 L11D L11E 4X16 L12C 4X16D L12D L12F L12G Main Frames Panels L01C Aluminium Capping L02C L01D L11B L04A L11A J10R L12F L05A L04A...
  • Page 13 PART PART PART L01A L01B J10R/L 2/2 L01C L01D L03C L03D Side Assembly x 2PCS L03G L04A Overview L05A L05B L08C M8X60 L11A M6X10 L11B L11C 4X16 L12C 4X16D L12D L12E L12G Main Frames Panels L01C Aluminium Capping L01D L11B L03G L11A J10R...
  • Page 14 PART PART PART PART L06C L22B L06D L22C L06E L11A L07A L11C L07B L11F L07C L11G L07D L11H L07E L12A L08B L12B L08D L12G L08E M8X60 L12H L08F M6X20 L12I L08G M6X10 L12J L09A L12K L09B 4X16 L09C 5X25Z L09D L09E L02A L02B...
  • Page 15 Main Structure Overview L12Gx4pcs L12Kx2pcs L12Bx5pcs L09A L12Ix2pcs L12Jx2pcs L09A L12Hx2pcs L12Ax5pcs L09C L09D L09B L11Ax4pcs L09E L11Cx6pcs L11Hx4pcs L11Cx2pcs L06E L02E L02B L02G L03A L02F L22x11pcs L22C L02B L02D L05Dx8pcs L06D L22BX2PCS L07Ax2pcs L07C L05E L06C L04Ax4pcs L07D L07B L22B L05C L07E...
  • Page 16 PART PART PART L15A L19A 4X16 L19B 4X16D Window Vent Assembly L21A Overview L21B L15A L19A L19A L21B L21A L21A L19B L21B...
  • Page 17 PART PART PART L16A M4X10 L16B J12R/L M6X10 L18A L18B M8X30 L18C L18D Door Assembly 4X16 L21C 4X16D Overview L21D 4X50 J12R L18D J12L L18D L16A L16A L16B L16B L18A L18C L18B L16A L16A L21C L16A L21C L16A L21D L21D L18A L16B L16B...
  • Page 18 PART PART PART L15A L19A 4X16 L19B 4X16D L21A Window Vent Assembly L21B L15A L19A L19A L21B L21A L21A L19B L21B...
  • Page 19 L19A L19A L19B After connector A27 has been fitted, use the hole in the profile to tighten the connector in place. L19A L19B L19A Push down the button on connector A27 before inserting it into the end of the frame profile.
  • Page 20 L21B L21A L21A L21B L21A/L21B First the glazing panel Y10 should be loosely retained by the bar capping profiles L21A and L21B. Next tap the bar capping gently into position with a rubber mallet, then fix the bar capping securely with Z22 screws.
  • Page 21 Install the Z02 screws to prevent the L15A from sliding off the vent. L15A L15A Fix the A01 vent handles using Z04 screws. If required, automatic vent openers can be installed once the greenhouse is complete.

  • Page 22: Table Of Contents

    PART PART PART L16A M4X10 J12R/L L16B M6X10 L18A L18B M8X30 L18C Door Assembly L18D 4X16 L21C 4X16D L21D 4X50 J12R J12L L18D L18D L16A L16A L16B L16B L18A L18C L18B L16A L16A L21C L16A L21C L16A L21D L21D L18A L16B L16B L16A...

  • Page 23: S15

    Bolt them together but not over tighten before sliding into the L18B channel as below. L18B Then slide the whole H21 adjuster into L18B the L18B channel for future adjustment. Lastly adjust the H21 adjuster until it is placed properly for lock after the whole door frames are installed, and then use the screw S15 to secure them.

  • Page 24: L18A

    Slide L16A in L17 & L18D, also slide L16B Left Door in L18A & B and then assemble the door frames with connector A28 (see Fig. below). H20x2pcs * 2 x S12 are pre-fixed to L18D L16A/L16B L18D/L18A & B assemble wheels H (see Page 24 for more details).
  • Page 25 Install PC panel Y11 followed by L21C & D and then hit the profiles gently with a rubber mallet until Y11 is secured. Then use the Z22 screws to secure the capping in place. L21C L21D L21C/21D L21D L21C/21D L21C L21C/21D L21C L21D...
  • Page 26 Slide 2 x S12 in place, which are pre-fixed in L18D, 100mm away from each edge of L18D, and tighten them with M06, then rotate wheels H on S12 (see Fig. below) L18D * This is the method of adjusting the door height. 100mm 20mm After Assembly...

  • Page 27: L18C

    Right Door Slide L16A in L17 & L18D, also slide L16B in L18A & C and then assemble the door frames with connector A28 (see Fig. below). H20x2pcs L18D * 2 x S12 are pre-fixed to L16A/L16B L18D/L18A & C assemble wheels H (see Page 27 for more details).

  • Page 28: L21D

    Install PC panel Y11 followed by L21C & D and then hit the profiles gently with a rubber mallet until Y11 is secured. Then use the Z22 screws to secure the capping in place. L21C L21D L21C/21D L21D L21C/21D L21C L21C/21D L21C Outside face...
  • Page 29 Slide 2 x S12 in place, which are pre-fixed in L18D, 100mm away from each edge of L18D, and tighten them with M06, then rotate wheels H on S12 (see Fig. below) L18D * This is the method of adjusting the door height. 100mm 20mm After Assembly...
  • Page 30 Expansion bolt in concrete *It is essential the dimensions a + b are the same to ensure the base is square. Steel pegs in soil Support at the corners only is inadequate.
  • Page 31 PART 3803.2MM (Outer) 3713.2MM (Inner) M8X60 2478.2MM (Inner) 2568.2MM (Outer) Door Door * This shows a layout for D07's positions where it is placed in the middle of glazing panel for each section.
  • Page 32 PART QTY. L08B L07A L08B L08B M6X20 M6X10 Assemble L08B x 2 through D24, then tighten them with bolts and nuts. L07A L07A Assemble L07A x 2 through D25 & D27, then tighten them with bolts and nuts.
  • Page 33 First of all, lay all of the base sections out nearly as below. L08B L08C L08B L08E L08D L08G L08F L08C Ensure 90 degrees & square. PART QTY. L08B L08C L08D L08E L08F L08G L08D/L08E S14x1pc M8X60 Assemble L08D & E through D29, then tighten them with bolts and nuts.
  • Page 34 PART Install the corner posts as shown and secure with nuts & bolts. QTY. L01A L01B L07C L01B L01A L02A L05E L01A L07B L07E L07D L02A L07D L05F L01B L07B L05E L01B L01A L07C L02A L05E L07D L07E L05F L05F M6X10 L01A/L01B Outside View...
  • Page 35 PART QTY. L07A M6X10 L07A L07A...
  • Page 36 PART QTY. Install L02A & L03A, ensuring that you slide 2 extra bolts in the channel of each L02A which are needed later to fix the braces L22 & L22B. L02A L02A L03A L03A L02A L05C L22B M6X10 L02A S14x4pcs Install all of the L05C and L22B braces as shown.
  • Page 37 PART QTY. L03C L03G L03D L03D L04AX4PCS L03G L03D L04AX4PCS L03G L03C L03C L04A L05A L05B M6X10 L05A L05BX2PCS L05A L05A L05A L03G L03C L03D L08C L08C L08C L03C/L03D/L03G L01A/L01B L04A L05B L05A...
  • Page 38 PART QTY. L01C L01D L01D L01B L01C L01C L01A L01A L01D M6X10 L01B Install L01C and L01D using connector A26 and the bracket D17, then tighten them with the nuts and bolts provided. L01C/L01D L01D L01C L03G L03C/L03D Install L01B & D and L01A & C with connector A26 and the bracket D17, then tighten them with the nuts and bolts provided.
  • Page 39 PART QTY. L02C Install the door and frames as shown below. L03E L03F L04A L02C L05A L04A M6X10 L04A L03E L03F L05A L05A L03E/L03F L05A L03E/L03F L01A/L01B L04A L05A L04A L03E/L03F L02C S14x3pcs Ensure to slide 3 x S14 into the outer channel of L23C to install the later L14.
  • Page 40 PART QTY. L01C L01D L01D L01C M6X10 Install L01C and L01D using connector A26 and the bracket D17, then tighten them with the nuts and bolts provided. Slide S14x1pc in L02C before installing D17. L02C L01C/L01D L01D L01C L02C L03E/L03F Install L01B &...
  • Page 41 PART QTY. L06D L06E M5X25 Roof Ridge Assembly L06D 250mm Insert half part of L27 into L06D, leaving 250mm length of L27. Then secure L27 and L06D with Z24. L06D L06E L06D Insert another end of L27 into L06E, and ensure the junction works properly. Then secure them with Z24. L06E...
  • Page 42 PART QTY. L06C L06E Ø4X16 L06D L06C M6X10 Tighten D31 with Z22. L06E L06D Put D31 on the middle of junction of L06C & L06D & L06E, then drill the holes on L06C L06C & L06D & L06E through the holes on D31, Dia.3.2mm. Install L06C &...
  • Page 43 Slide B01, B02, B03 into each side of L26 in the correct order. Use a rubber mallet if needed L06E L06D L06C...
  • Page 44 PART Install L02B & L03B, ensuring that you slide 3 extra bolts in the channel QTY. of each L02B, which are needed later to fix the braces L22 & L22B. L02B L03B L02B L02B L03B L02D L02E M6X10 L02B S14x5pcs Install L02B &...
  • Page 45 Install L25 with bolts & nuts as shown. PART QTY. L02F L02G M6X10 L02D L02E Install L02F & L02G, ensuring that you slide 1 extra bolt in the channel of each L02F & L02G, which are needed later to fix the brace L22. L02F L02D L02E...
  • Page 46 PART QTY. L04A L05D L05D L05D M6X20 L04A L05D M6X10 L06D/L06E L04A L05D L05D S11/M03 L04A S14x2pcs S11x2pcs Slide 2 x S14 to install L04A and also slide 2 x S11 to install A03. L04A L04A Close the window vents, then adjust A01 and A03 L05D to the correct positions and secure A03.
  • Page 47 PART QTY. L04A L05D L05D L22B L05D L05D L05D L22C L22B L22B M6X20 L22C M6X10 L06D/L06E L04A S14x2pcs L05D L05D S11x2pcs Slide 2 x S14 to install L04A and also slide 2 x S11 to install A03. L04A S11/M03 L05D L04A L04A Close the window vents, then adjust A01 and A03 L22B...
  • Page 48 PART QTY. L11A L11B L11B L11C L12C L12D L12G L12E L11A L12G L12D L12E L12C L11C Install the glazing panels and aluminum profiles in order as shown above, tap these capping profiles into the channels of each main profile with a rubber mallet, including L11A &...
  • Page 49 PART QTY. L11A L11B L11D L11E L12C L12F L12D L11E L12F L11B L12G L11B L12G L12G L11A L11A L12D L12C L11D L11D Install the glazing panels and aluminum profiles in order as shown above, tap these capping profiles into the channels of each main profile with a rubber mallet, including L11A &...
  • Page 50 PART QTY. L11A L11C L11H L12A L12A L11A L11H L11C L11CX6PCS L12AX7PCS Slide all Y6 wall panels into place. The top of the wall panels should be pushed up behind the gutter profile, then pushed in against the base profile (see Fig. 3 above). Assemble L11A &...
  • Page 51 PART QTY. Install all of the roof panels by inserting the panel into the ridge, then dropping it onto the gutter profile (see Fig. 1 above).
  • Page 52 PART QTY. L12G L09A L11B L09A L12B L12G L09B L12B L12B L12B L09C L12B L11B L11B L12K L12I L11F L11G L12J L09A L11G L11F L12H L09C L12B L09B L12G L12H L12I L12J L12K Tap all of profiles into the channels of each frame profile with a rubber mallet as shown above, including L09A &...
  • Page 53 PART QTY.
  • Page 54 PART QTY. L09D L09E L11B L11G L12K L11F L12J L11G L12H L11F L12G L12B L12B L12I L11B L12G L09D L12G L12H L12B L12I L12J L09E L12K L11B Tap all of the capping profiles into the channels of each frame profile with a rubber hammer as shown above, including L09D &...
  • Page 55 Secure all profiles with Z22 as shown above. * Be careful not to over tighten, but ensure the screws are installed firmly.
  • Page 56 PART QTY. Window Vent x 2pcs Window Vent x 2pcs in back of greenhouse Window Vent Ø4X16D M6X10 Install the manual-arms or auto vent openers. Bolt L14 onto L23 using the extra 3 x S14 which were slided in earlier. L19B L04A Manual Opener...
  • Page 57 PART QTY. Left Door Right Door Right Door Left Door Rotate H18, the roller wheels, to adjust the height of each door, so it does not bind or rub on the bottom track. Door Door...
  • Page 58 PART QTY. J12R/L J10R/L Ø4X16D Ø4X16 J10R/L Downpipe Assembly To avoid leaking, using silicone Drill one hole on both L01A & B Filling all joining gaps in the on J10R / L, J94, J06 and J93 approx 700mm up from the bottom, aluminum sections with some Dia.