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OPERATING MANUAL Up Lift 5 120
Operating Manual
UP Lift 5 120
(Translation of the original manual)
UP LIFT 5 120 NR: ___________________________________
January 2023
Page 1

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Summary of Contents for Lockhard UP Lift 5 120

  • Page 1 OPERATING MANUAL Up Lift 5 120 Operating Manual UP Lift 5 120 (Translation of the original manual) UP LIFT 5 120 NR: ___________________________________ January 2023 Page 1...
  • Page 2: Table Of Contents

    Preparation ......................... 11 3.1.1. Environmental control ..................11 3.1.2. Installation of ballasts ..................11 3.1.3. Moving the Up Lift 5 120 .................. 12 3.1.4. Stabiliser feet ...................... 12 3.2. Operation of the lift ....................15 3.2.1. Control panel operation ..................15 3.2.2.
  • Page 3 Charger specifications ....................26 GUARANTEE POLICY ....................27 CONTROL CIRCUIT DIAGRAM ................28 OPERATION BOOK – SAMPLE ................30 11.1. Up Lift 5 120 data: ..................... 30 11.2. Inspection book ......................31 COMPLAINT FORM ....................33 January 2023 Page 3...
  • Page 4 OPERATING MANUAL Up Lift 5 120 January 2023 Page 4...
  • Page 5: Introduction

    OPERATING MANUAL Up Lift 5 120 Introduction We are pleased that you have chosen UP Lift 5 120 man lift, the sole manufacturer of which is Lockhard Sp. z o.o. This operating manual is considered to be an integral part of the UP Lift 5 120 lift. It contains the necessary information on the assembly, correct operation and disassembly of the machine, as well as HSE and maintenance information.
  • Page 6: Definitions

    In Poland, Up Lift 5 120 is a machine qualified as handling equipment and the operator must have the appropriate qualifications to operate handling equipment of type IP or IIP confirmed by the Office of Technical Inspection.
  • Page 7: Declaration Of Conformity - Template

    OPERATING MANUAL Up Lift 5 120 1.6. Declaration of Conformity – template EU DECLARATION OF CONFORMITY Manufacturer: LOCKHARD Sp. z o. o. ul. Ostrowska 74A 63-410 Gorzyce Wielkie office@lockhard.eu www.lockhard.eu Product: UP Lift 5 120 ……………………. Serial number: We hereby declare that the product specified above complies with the essential health and safety requirements contained in EN 280+A1:2015-11 and EN 60204-1:2018-12.
  • Page 8: Intended Use Of The Man Lift

    1.7. Intended use of the man lift Up Lift 5 120 is intended only for vertical lifting of people to work position where they work from the basket, assuming that these people enter and leave the basket in its lower position.
  • Page 9 OPERATING MANUAL Up Lift 5 120 January 2023 Page 9...
  • Page 10: Base

    The base with the load-bearing structure of the lift is made of welded steel hollow sections. The lift is moved by wheels with a foot brake (Up Lift 5 120 HD) or with an automatic lock (Up Lift 5 120 AS). A 60 kg ballast and side stabilizers are used to ensure the lift's stability.
  • Page 11: Preparation

    OPERATING MANUAL Up Lift 5 120 The user is responsible for the safe installation and operation of the UP Lift 5 120. 3.1. Preparation Before starting operation, the lift must be checked for technical condition and possible defects. It is necessary to inspect the supporting structure, belts and the power unit. If any faults are detected, do not use the lift.
  • Page 12: Moving The Up Lift 5 120

    (Fig. 6). In case of the Up Lift 5 120 AS, the locking process occurs automatically when the basket is raised to a height of approximately 5 cm. To unlock the automatically locked wheels, lower the lift basket as far as possible and then press the red button at the base (Fig.
  • Page 13 OPERATING MANUAL Up Lift 5 120 Figure 9. Locking pin Figure 10. Pressed locking pin  rotate the stabiliser feet 180°  insert the rotated stabiliser feet into the socket (Fig. 12 and 13) until it locks on the hole (Fig. 14).
  • Page 14  using the lift at a distance of less than 30 cm from the wall is allowed after fitting the stabiliser feet on one side (Fig. 16). Figure 16. One-sided unfolding the stabiliser feet IMPORTANT! It is forbidden to use Up Lift 5 120 without properly installed ballasts and stabilisers January 2023 Page 14...
  • Page 15: Operation Of The Lift

    OPERATING MANUAL Up Lift 5 120 3.2. Operation of the lift The lift can be operated by one person, the control position is in the basket and the operator may enter or leave the basket only when it is lowered.
  • Page 16: Charging The Batteries

    12 hours. 3.2.5. Overload Up Lift 5 120 is equipped with a system preventing the basket from being overloaded. If the basket cannot move upwards, it means that the basket has been overloaded and the weight should be reduced.
  • Page 17: Emergency Lowering

    If the operator cannot lower the basket due to a failure of the control system or indisposition of the operator, emergency lowering of the basket can be activated. Up Lift 5 120 is equipped with two emergency lowering systems, the operation of which requires the intervention of an...
  • Page 18: Residual Risk

    OPERATING MANUAL Up Lift 5 120 4. RESIDUAL RISK Table 1. Potential dangers of improper use of the Up Lift 5 120. Danger! Risk of injury There is a risk of crushing if unauthorised persons Risk of crushing due to lack of space are under the lowering basket.
  • Page 19: Safety Guidelines

     When operating Up Lift 5 120 do not wear loose clothes, scarves, jewellery, etc.  UP Lift 5 120 is not equipped with its own lighting, therefore the user should ensure proper lighting of the workplace from an external light source.
  • Page 20: Storage And Transport

    The maintenance man is obliged to:  Log the maintenance of the Up Lift 5 120 lift in the machine log book with the date and signature confirming the result of the inspection and the scope of the activities performed.
  • Page 21: Guidelines For Inspections

    OPERATING MANUAL Up Lift 5 120 Identified faults should be addressed right after inspection. Annual inspection of the lift is to be carried out by a body authorised by the manufacturer. 7.5. Guidelines for inspections In order to carry out an inspection, check the following: ...
  • Page 22: Spare Parts List

    OPERATING MANUAL Up Lift 5 120 7.6.1. Spare parts list ARTICLE PICTURE NAME DIMENSIONS WEIGHT 20 x 10 x 160-280 Electric actuator, 1700N EA1700N 13 kg Electric actuator controller MSCUp 1500N gas spring 300 cm, Ø 50 mm GS1500N 8 kg...
  • Page 23 OPERATING MANUAL Up Lift 5 120 Emergency switch electric UPELBEB 20 x 15 x 17 cm 15 kg Ballast UpELB 8 x 15 x 25 cm 1 kg Electrical box 91 mm roller Rr91 91 x 25 mm 0.1 kg...
  • Page 24 OPERATING MANUAL Up Lift 5 120 Power cord WpUp Cable for control panel WrRCUp Left door spring Spring for the right door Plastic top hinge for the door Plastic bottom hinge for the door 64 cm HD pedal Cable for HD wheel...
  • Page 25 OPERATING MANUAL Up Lift 5 120 Contactor for the emergency Cebk button/Key switch Control panel 18 x 7.5 x 6 cm Main switch Main switch with cable Charger belt KEYUp January 2023 Page 25...
  • Page 26: Instructions For The Charger

    OPERATING MANUAL Up Lift 5 120 8. INSTRUCTIONS FOR THE CHARGER This manual contains important safety information related to using the ET4-0227 multi- purpose charger:  In the event of a voltage drop, an acoustic signal will inform about the need to recharge the battery.
  • Page 27: Guarantee Policy

     Using the Up Lift 5 120 inconsistently with the operating instructions.  Incorrect installation, start-up, operation or insufficient servicing of the Up Lift 5 120.  Using the UP Lift 5 120 with damaged, defective or incorrectly installed safety devices.
  • Page 28: Control Circuit Diagram

    OPERATING MANUAL Up Lift 5 120 10. CONTROL CIRCUIT DIAGRAM January 2023 Page 28...
  • Page 29 OPERATING MANUAL Up Lift 5 120 January 2023 Page 29...
  • Page 30: Operation Book - Sample

    11. OPERATION BOOK – SAMPLE In order to comply with the applicable legal regulations, an Operation book for the Elevator Up Lift 5 120 should be maintained. Please refer to country-specific regulations. 11.1. Up Lift 5 120 data: Guarantee Card Number: _______________________________________________________...
  • Page 31: Inspection Book

    OPERATING MANUAL Up Lift 5 120 11.2. Inspection book Form - Inspection of Lift, Type: Serial Number: Inspection Number: Number of Hours: Date: Conducted by: Address: Contact: Work Performed: Date of next Inspection: Form - Inspection of Lift, Type: Serial number:...
  • Page 32 OPERATING MANUAL Up Lift 5 120 Form - Inspection of Lift, Type: Serial Number: Inspection Number: Number of Hours: Date: Conducted by: Address: Contact: Work Performed: Date of next Inspection: Form - Inspection of Lift, Type: Serial number: Inspection Number:...
  • Page 33: Complaint Form

    OPERATING MANUAL Up Lift 5 120 COMPLAINT FORM Complaint Owner:_____________________________________________________________________________________________ Address:___________________________________________________________________________________________ Guarantee Card number:________________________________________________________________________ Product Type and Serial Number:______________________________________________________________ Purchase Date:____________________________________________________________________________________ Date of Detection of Defect / Hours Counter:__________________________________________________ Short Description of the Defect: _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ Date and Place:___________________...

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