1. Manuals
  2. Brands
  3. Lockhard Manuals
  4. Lifting Systems
  5. Alulift Series
  6. Operator's manual

Lockhard Alulift Series Operator's Manual

Mobile access platform
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform"
Operator's Manual
MOBILE ACCESS PLATFORM
TYPE Alulift
(Translation)
August 2015
Page 1

Advertisement

Table of Contents
loading

Related Manuals for Lockhard Alulift Series

Summary of Contents for Lockhard Alulift Series

  • Page 1 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Operator's Manual MOBILE ACCESS PLATFORM TYPE Alulift (Translation) August 2015 Page 1...
  • Page 2 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" August 2015 Page 2...

  • Page 3: Table Of Contents

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Table of Contents GENERAL INFORMATION ..........................6 1.1. Manufacturer ..............................6 1.2. Machinery Marking ............................6 1.3. Definitions ................................ 7 1.4. Safety symbols used in this Manual ......................7 1.5. National requirements ..........................8 1.6.
  • Page 4 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" HAZARDS IDENTIFICATION AND RESIDUAL RISK INFORMATION ..........34 SAFETY GUIDELINES........................... 35 8.1. Lighting ................................36 MAINTENANCE INSTRUCTIONS ......................36 9.1. Maintenance Operator ..........................36 9.2. Maintenance and Inspection Schedule ....................36 9.3.
  • Page 5 The confirmation of the positive result of the inspection carried out by JOAiCW TEST Sp. z o.o. is the Type Examination Certificate issued. Lockhard Sp. z o.o. [Ltd] is the only manufacturer of the Mobile Access Platform (Polish: PRP) type Alulift with a mobile work platform.

  • Page 6: General Information

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 1. GENERAL INFORMATION 1.1. Manufacturer LOCKHARD Sp. z o.o. Gorzyce Wielkie ul. Ostrowska 74a 63-410 Ostrów Wielkopolski e-mail: office@lockhard.eu www.lockhard.eu 1.2. Machinery Marking Alulift S Lockhard Sp. z o.o. Gorzyce Wielkie ul.Ostrowska 74a 63-410 Ostrów Wielkopolski...

  • Page 7: Definitions

    Service technician is a person who has been sufficiently trained by the manufacturer of the device type Alulift, namely Lockhard Sp. z o.o. Each periodic replacement of parts or ad hoc repairs of the device may be carried out by the manufacturer's service technicians or service units authorized by the manufacturer.

  • Page 8: National Requirements

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 1.5. National requirements In addition to this Operator's Manual, attention should be given to the need to know and comply with the generally applicable national and local laws and other binding regulations relating to work safety and environmental protection in the country where the machine is used.

  • Page 9: Declaration Of Conformity

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 1.6. Declaration of Conformity EC DECLARATION OF CONFORMITY Manufacturer: LOCKHARD Sp. z o.o. Gorzyce Wielkie ul. Ostrowska 74a 63-410 Ostrów Wielkopolski Product: Mobile Access Platform type Alulift Serial number: ……………………….

  • Page 10: Technical Data

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 2. TECHNICAL DATA ALULIFT S ALULIFT M ALULIFT XL Safe working load 250 kg (2 persons, 250 kg (2 persons, 250 kg (2 persons, tools and materials) tools and materials) tools and materials) Work platform dimensions 660x1720 mm...

  • Page 11: Description Of The Prp Construction And Operation And Adjustment Of Safety Components

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 3. DESCRIPTION OF THE PRP CONSTRUCTION AND OPERATION AND ADJUSTMENT OF SAFETY COMPONENTS List of the "Mobile Access Platform type Alulift" components Each PRP component is marked with a catalogue number in order to identify the PRP system. Table 1 Item Component...
  • Page 12 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" FR139100 Base frame (right 10.6 10.6 12,10 and left marked FG139100 with colours) supplied with pin bolts. Running profile mounted on the base frame DB264 Diagonal braces 2,27 2.85 HB264 Horizontal braces 2.18 2.70...
  • Page 13 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" RA15 Gear rack SPR20 Gear 0,68 0,68 0,68 GRA25 Gripper 1,17 1,17 1,17 (emergency brake) BFK457 Service brake BFK 457 AN450 Anchor bolt LI10-60 Pin bolt 0,05 0,05 0,05 Weight - ballast Safety guardrails are an integral part of the platform Pin bolts are an integral part of the load-bearing structure August 2015...

  • Page 14: List Of Components Necessary For Prp Type Alulift Assembly

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 3.2. List of Components Necessary for PRP type Alulift Assembly Table 2 Alulift S PRP height Component name Number of components (pcs) Red structure frame Green structure frame Diagonal braces Horizontal braces Horizontal handrail Handrail with access gate...
  • Page 15 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Drawing 1 Main PRP components August 2015 Page 15...

  • Page 16: Description Of The Drive System Construction, Operation And Adjustment

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 4. DESCRIPTION OF THE DRIVE SYSTEM CONSTRUCTION, OPERATION AND ADJUSTMENT 4.1 Drive Unit The drive system in the PRP type Alulift is an electric motor with 24 V, 600 W and 3000 rpm speed.

  • Page 17: Audio Alarms

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Photo 1: Control pendant 4.5 Audio Alarms. The advance signal - before starting the platform a 5-second audio alarm is triggered  indicating that the platform is going to be started. The operation signal - emitted while the platform is moving, which warns of possible ...

  • Page 18: Assembly And Disassembly Instructions

    5. ASSEMBLY AND DISASSEMBLY INSTRUCTIONS Below is the description of the procedure for assembling and disassembling the "Mobile Access Platform type Alulift " produced by Lockhard Sp. z o.o. Assembly, disassembly, operation and maintenance of the PRP may only be performed by properly trained personnel, who must read and fully understand the following procedures and descriptions before attempting to assemble or disassemble.

  • Page 19: Assembly

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 5.1. Assembly The structure of the PRP provides for quick assembly without the use of tools. Stage I - platform assembly The PRP platform should be placed on the destination assembly location. Photo 3 First, you must install the required side guardrails on the platform.
  • Page 20 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Photo 8 Remove the covers protecting the gears and the roller guides of the drive system Photo 9 Photo 10 Stage II - Load-bearing structure assembly Put the frames of the load-bearing structure with the roller guides on the appropriate sides of the mobile platform, in accordance with the markings - colour-coded green and red, Photo 11 Photo 12...
  • Page 21 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Photo 13 Photo 14 Photo 15 Photo 16 Using the key unlock the emergency stop button on the control pendant. Before pressing the control pendant buttons, make sure that it is held securely. Press and hold the white button on the control pendant until the platform is lifted 2 - 10 cm upwards PRP Alulift will work properly as long as the gears and the gear racks...
  • Page 22 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Photo 18 The brace hooks should be fitted in the designated places! Photo 19 Correct position of fitting braces. Level the equipment using aligning bolts in the wheels and lock the wheels using a brake at each of the four wheels and check the levelness of the platform using a bubble level.
  • Page 23 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Photo 22 Photo 23 View of the base frames and mobile platform marking. Each time after connecting base frames of the structure, secure them by pin bolts in order to prevent their unintended retracting.
  • Page 24 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" While the PRP platform is moving, it is important to remember that all of the transported components must not protrude beyond the outline of the platform railings. Operation may start only if the platform handrails are properly locked to prevent accidental fall. Move the platform to the most suitable place in order to be able to install the third segment.
  • Page 25 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" When applying large force, the stabilizer should not move in lateral direction - rotation and in vertical direction. Photo 29 Photo 30 After fitting the stabilizers, you can proceed to install the fifth and any further level, according to the instructions referring to Stage III.

  • Page 26: Conditions Of Stability - Variants Of Stabilizers

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 5.2. Conditions of stability - variants of stabilizers Variants of using PRP type Alulift - CONFIGURATIONS a. With four stabilizers (to maintain stability use weights, according to Table 3) Alulift S Alulift M Alulift XL Indoors...
  • Page 27 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Conditions of maintaining stability - variants of load distribution The load must be evenly distributed!!! If you use the Mobile Access Platform (PRP) with two stabilizers mounted on one side of the platform, the weights must be distributed evenly on each stabilizer.

  • Page 28: Prp Type Alulift S Anchoring Instruction

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Alulift M PRP height Option Load [kg] Mobile Access Platform positioned outdoors with two UNACCEPTABLE POSITIONING stabilizers mounted on one side Mobile Access Platform positioned outdoors with four UNACCEPTABLE POSITIONING stabilizers mounted symmetrically Mobile Access...

  • Page 29: Disassembly

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" transferring external forces acting on the PRP. PRP anchoring must be carried out on an ongoing basis while erecting the structure. Anchoring fasteners are used for anchoring the PRP. The fasteners hooks should be combined with screw-eye bolts driven in the wall plugs embedded in the wall.

  • Page 30: Battery Disassembly

    This chapter contains information that is necessary for proper operation of the PRP manufactured by Lockhard sp. z o. o. Before attempting to use the PRP, the operator's responsibility is to check that the structure is complete and correctly assembled.

  • Page 31: Control Via Control Pendant

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" You may enter and exit the platform from the ground level only when it is in the lowered  position. To enter the platform, use only access holes fitted with handrails with access gate. ...

  • Page 32: Handling Prp

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 6.4. Handling PRP The PRP can be moved when assembled, sliding is permitted only on vertical, level and  hardened ground of adequate load bearing capacity. When moving the PRP, it is prohibited to allow persons, materials or tools to remain on ...
  • Page 33 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" and to use it at the same time when the main control system is used.  The emergency lowering device is located under the platform. To trigger off the emergency lowering device remove a rubber cap located on the platform, and then find, press and hold the button of the emergency lowering device which will cause the platform to move downward.

  • Page 34: Hazards Identification And Residual Risk Information

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 7. HAZARDS IDENTIFICATION AND RESIDUAL RISK INFORMATION Table 4 Hazards Residual risk Crushing hazards due to lack of There is a risk of crushing if the third parties are under the space platform at the time of its downward movement.

  • Page 35: Safety Guidelines

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Instructions on identifying faults and their location, removing them and re-starting after intervention operations. Table 5 Fault Presumed cause Countermeasures The platform stopping Overloaded platform Checking the platform load, reducing when it is in motion (switching off fuses) the platform load...

  • Page 36: Lighting

    Do not lift the mobile platform when the machine is on a truck, forklift truck or any other  device or vehicle. except for special systems from Lockhard Sp. z o.o. which are intended for this purpose.  Be aware of the danger of crushing. All parts of the body must be kept within the limits of the mobile platform guardrails when it is in motion.

  • Page 37: Pre-Assembly Reviews

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Table 6 Time limits for maintenance and inspection Components Before assembly Every 3 months (pre-assembly review) (maintenance) Mechanical damage to the structure Parking brakes on the wheels Wheels 1,2,4 Running profile Handrails/assess handrail Bolts and spacers Drive shaft bearing...

  • Page 38: Ad Hoc And Service Reviews

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" immediately notify the PRP's operator of irregularities which caused the necessity of  decommissioning the PRP 9.5. Ad hoc and Service Reviews. Ad hoc reviews should always be carried out after a break in the PRP operation of longer than 2 weeks (when the device has been assembled but is not used) and after each storm of wind above 6...

  • Page 39: An Information Board Placed On The Product

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 12. AN INFORMATION BOARD PLACED ON THE PRODUCT August 2015 Page 39...

  • Page 40: Guarantee And Warranty

    1-year guarantee in the absence of registration in the company system. "General conditions of sale and delivery in LOCKHARD" shall apply. Pursuing rights under the guarantee and warranty is excluded in the event of a personal and material damage, where they are due to the following: Using PRP type Alulift with mobile work platform contrary to the Operator's Manual.
  • Page 41 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Warranty Card No.…. Product name: Mobile Access Platform (PRP) type Alulift . Type:……………………………………………………………………………………………………… Serial No. ……………………………………………………………………………………………….. Date of manufacture:……………………………………………………………………………………………. Date of sale:…………………………………………………………………………………………. Seller's signature and stamp Manufacturer's stamp Sample complaint form Mr……………………………………………………………………………………………….

  • Page 42: Appendix No. 1

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Appendix No. 1 Tips for reviews In order to evaluate the device check:  Device completeness  Platform  Vertical frames  Stabilizers  Diagonal braces  Horizontal braces  Handrails and guardrails ...

  • Page 43: Appendix No. 2

    Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Appendix No. 2 OPERATOR'S MANUAL Version 01 2011 TE4-0227 Smart automatic lead-acid battery charger For 12V and 24V lead-acid batteries SAVE THESE INSTRUCTIONS FOR FUTURE USE This manual contains important safety and operating instructions. To reduce the risk of injury, please read all instructions and follow them with each use of this product.
  • Page 44 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" least 10 minutes and get medical attention immediately.  Never smoke or allow a spark or flame in vicinity of vehicle battery, engine or battery charger.  Remove personal metal items such as rings, bracelets, necklaces and watches when working with a lead acid battery.
  • Page 45 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Connect the AC power cord with the AC power outlet.  When the battery is connected to power supply the battery connected LED indicator will illuminate.  The charger will automatically select the right voltage according to the battery voltage type and the corresponding LED indicator will turn on.
  • Page 46 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" 2. For 24V batteries a) High Rate Charging: The charger delivers constant current of 3.0 A until the voltage reaches 25.6 V b) Medium Rate Charging: The charger delivers constant current of 2.5A until the voltage reaches 28.2 V at which point the charger switches to absorption phase.
  • Page 47 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" b) "Power source" mode: TE4-0226 battery charger is also used as a power supply, without attaching a battery in this mode. The charger delivers 13.6V/4A. Please note that in this mode spark free function is inactivated.
  • Page 48 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Maintenance booklet Mobile Access Platform type Alulift Details of the device: Type:…………………….…………………………………………………………………… Serial no........................Year of manufacture: ..................... Load capacity:………………………………………………………………………..Dimensions of the platform:………………………………………………………... Voltage:…………………………………………………………………......Engine power: ………………………………………………………………………..Details of the owner: Name:………………………………………………………………………………………...
  • Page 49 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Date A list of operations Current Technical Date of the Maintenance Notes performed meter condition of next operator's reading the device periodic signature and inspection stamp of the unit August 2015 Page 49...
  • Page 50 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Date A list of operations Current Technical Date of the Maintenance Notes performed meter condition next operator's reading of the device periodic signature and inspection stamp of the unit August 2015 Page 50...
  • Page 51 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Date A list of operations Current Technical Date of the Maintenance Notes performed meter condition of next operator's reading the device periodic signature and inspection stamp of the unit August 2015 Page 51...
  • Page 52 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Date A list of operations Current Technical Date of the Maintenance Notes performed meter condition of next operator's reading the device periodic signature and inspection stamp of the unit August 2015 Page 52...
  • Page 53 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Date A list of operations Current Technical Date of the Maintenance Notes performed meter condition of next operator's reading the device periodic signature and inspection stamp of the unit August 2015 Page 53...
  • Page 54 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" Date A list of operations Current Technical Date of the Maintenance Notes performed meter condition of next operator's reading the device periodic signature and inspection stamp of the unit August 2015 Page 54...
  • Page 55 Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform" August 2015 Page 55...

This manual is also suitable for:

Alulift sAlulift mAlulift xl

Table of Contents