Page 1
OPERATING MANUAL Up Lift 5 HD200 Operating Manual UP Lift 5 HD200 (Translation of the original manual) UP LIFT 5 HD200 NR: ___________________________________ January 2023 Page 1...
We are pleased that you have chosen UP Lift 5 HD200 man lift, the sole manufacturer of which is Lockhard Sp. z o.o. This operating manual is considered to be an integral part of the UP Lift 5 HD200 lift. It contains the necessary information on the assembly, correct operation and disassembly of the machine, as well as HSE and maintenance information.
In Poland, Up Lift 5 HD200 is a machine qualified as handling equipment and the operator must have the appropriate qualifications to operate handling equipment of type IP or IIP confirmed by the Office of Technical Inspection.
OPERATING MANUAL Up Lift 5 HD200 1.6. Declaration of Conformity EU DECLARATION OF CONFORMITY Manufacturer: LOCKHARD Sp. z o. o. ul. Ostrowska 74A 63-410 Gorzyce Wielkie office@lockhard.eu www.lockhard.eu Product: UP Lift 5 HD200 ………………………………. serial number: We hereby declare that the product specified above complies with the essential health and safety requirements of EN 280+A1:2015-11 and EN 60204-1:2018-12.
1.7. Intended use of the man lift Up Lift 5 HD200 is intended only for vertical lifting of people to work position where they work from the basket, assuming that these people enter and leave the basket in its lower position.
Page 9
OPERATING MANUAL Up Lift 5 HD200 January 2023 Page 9...
2.3. Power unit Up Lift 5 HD200 basket is lifted by means of 2 electric actuators, which are permanently attached to the support frame of the base on one side and to the movable mast on the other side.
OPERATING MANUAL Up Lift 5 HD200 The user is responsible for the safe installation and operation of the UP Lift 5 HD200. 3.1. Preparation Before starting operation, the lift must be checked for technical condition and possible defects. It is necessary to inspect the supporting structure, belts and the power unit. If any faults are detected, do not use the lift.
Figure 7. Spirit level 3.1.4. Stabiliser feet To ensure safe operation of Up Lift 5 HD200, it is absolutely necessary to unfold the side stabiliser feet as described below: Press in the locking pin (Fig. 8 and 9) and pull out the feet from the socket (Fig. 10).
Page 13
OPERATING MANUAL Up Lift 5 HD200 Figure 8. Locking pin Figure 9. Pressed locking pin Figure 10. Pulling out the feet from the socket Figure 11. Inserting the rotated stabiliser feet Figure 12. Inserting the rotated stabiliser feet Figure 13. Locked locking pin ...
(Fig. 15). Figure 15. One-sided unfolding the stabiliser feet IMPORTANT! It is forbidden to use Up Lift 5 HD200 without properly installed ballasts and stabilisers 3.2. Operation of the lift The lift can be operated by one person, the control position is in the basket and the operator may enter or leave the basket only when it is lowered.
12 hours. 3.2.5. Overload Up Lift 5 HD200 is equipped with a system preventing the basket from being overloaded. If the basket cannot move upwards, it means that the basket has been overloaded and the weight should be reduced.
OPERATING MANUAL Up Lift 5 HD200 4. RESIDUAL RISK Table 1. Potential dangers of improper use of the Up Lift 5 HD200. Danger! Risk of injury There is a risk of crushing if unauthorised persons Risk of crushing due to lack of space are under the lowering basket.
When operating Up Lift 6do not wear loose clothes, scarves, jewellery, etc. UP Lift 5 HD200 is not equipped with its own lighting, therefore the user should ensure proper lighting of the workplace from an external light source.
The maintenance man is obliged to: Log the maintenance of the Up Lift 5 HD200 lift in the machine log book with the date and signature confirming the result of the inspection and the scope of the activities performed.
OPERATING MANUAL Up Lift 5 HD200 Identified faults should be addressed right after inspection. Annual inspection of the lift is to be carried out by a body authorised by the manufacturer. 7.5. Guidelines for inspections In order to carry out an inspection, check the following: ...
OPERATING MANUAL Up Lift 5 HD200 7.6.1. Spare parts list ARTICLE PICTURE NAME DIMENSIONS WEIGHT 20 x 10 x 160-280 Electric actuator, 1700N EA1700N 13 kg Electric actuator controller MSCUp 300 cm, Ø 50 mm 1500N gas spring (set of two)
Page 22
OPERATING MANUAL Up Lift 5 HD200 Emergency switch electric UPELBEB 20 x 15 x 17 cm 15 kg Ballast UpELB 8 x 15 x 25 cm 1 kg Electrical box 91 mm roller Rr91 91 x 25 mm 0.1 kg...
Page 23
OPERATING MANUAL Up Lift 5 HD200 Power cord WpUp Cable for control panel WrRCUp Left door spring Spring for the right door Plastic top hinge for the door Plastic bottom hinge for the door 64 cm HD pedal Cable for HD wheel...
Page 24
OPERATING MANUAL Up Lift 5 HD200 Contactor for the emergency Cebk button/Key switch Control panel 18 x 7.5 x 6 cm Main switch Main switch with cable Charger belt KEYUp January 2023 Page 24...
OPERATING MANUAL Up Lift 5 HD200 8. INSTRUCTIONS FOR THE CHARGER This manual contains important safety information related to using the ET4-0227 multi- purpose charger: In the event of a voltage drop, an acoustic signal will inform about the need to recharge the batteries.
Incorrect installation, start-up, operation or insufficient servicing of the Up Lift 5 HD200. Using the UP Lift 5 HD200 with damaged, defective or incorrectly installed safety devices. Failure to follow the instructions given in the operating manual regarding transport, assembly, start-up, use, servicing, equipment and storage of the Up Lift 5 HD200.
11. OPERATION BOOK – SAMPLE In order to comply with the applicable legal regulations, an Operation book for the Elevator Up Lift 5 HD200 should be maintained. Please refer to country-specific regulations. 11.1. Up Lift 5 HD200 data: Guarantee Card Number: _______________________________________________________...
OPERATING MANUAL Up Lift 5 HD200 11.2. Inspection book Form - Inspection of Lift, Type: Serial Number: Inspection Number: Number of Hours: Date: Conducted by: Address: Contact: Work Performed: Date of next Inspection: Form - Inspection of Lift, Type: Serial number:...
Page 30
OPERATING MANUAL Up Lift 5 HD200 Form - Inspection of Lift, Type: Serial Number: Inspection Number: Number of Hours: Date: Conducted by: Address: Contact: Work Performed: Date of next Inspection: Form - Inspection of Lift, Type: Serial number: Inspection Number:...
OPERATING MANUAL Up Lift 5 HD200 COMPLAINT FORM Complaint Owner:___________________________________________________________________________________________ Address:_________________________________________________________________________________________ Guarantee Card number:______________________________________________________________________ Product Type and Serial Number:____________________________________________________________ Purchase Date:__________________________________________________________________________________ Date of Detection of Defect / Hours Counter:________________________________________________ Short Description of the Defect: _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ Date and Place:___________________...