Related Manuals for Lockhard Alulift M
Summary of Contents for Lockhard Alulift M
- Page 1 Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" Operator's Manual MOBILE ACCESS PLATFORM TYPE Alulift M (Original Manual) June 2014 Page 1...
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Page 2: Table Of Contents
TECHNICAL DATA ............................8 2.1. Use of PRP type Alulift M for the Intended Purpose ................8 2.2. Failure to Use PRP type Alulift M for the Intended Purpose ............8 DESCRIPTION OF THE PRP CONSTRUCTION AND OPERATION AND ADJUSTMENT OF SAFETY COMPONENTS .......................... - Page 3 Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" 6.5. Troubleshooting ............................24 HAZARDS IDENTIFICATION AND RESIDUAL RISK INFORMATION ..........25 SAFETY GUIDELINES..........................26 8.1. Lighting ................................27 MAINTENANCE INSTRUCTIONS ......................27 9.1. Maintenance Operator ..........................27 9.2. Maintenance and Inspection Schedule ....................27 9.3.
- Page 4 Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" Foreword We would like to inform you that Mobile Access Platform type Alulift M has passed a detailed EC type examination carried out by the certification body JOAiCW TEST Sp. z o.o. [Ltd] .
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Page 5: General Information
Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" 1. GENERAL INFORMATION 1.1. Manufacturer LOCKHARD Sp. z o.o. Gorzyce Wielkie ul. Ostrowska 74a 63-410 Ostrów Wielkopolski Tel. +48 627347129 e-mail: office@lockhard.eu www.lockhard.eu 1.2. Machinery Marking Lockhard Sp. z o.o. -
Page 6: National Requirements
In the Republic of Poland "Mobile Access Platform type Alulift M" serving as a device for the movement of persons and loads is a device qualifying for handling equipment and is subject to technical supervision. -
Page 7: Sample Declaration Of Conformity
Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" 1.6. Sample Declaration of Conformity EC DECLARATION OF CONFORMITY Manufacturer: LOCKHARD Sp. z o.o. Gorzyce Wielkie ul. Ostrowska 74a 63-410 Ostrów Wielkopolski Product: "Mobile Access Platform type Alulift M" Serial number:... -
Page 8: Technical Data
Use of PRP type Alulift M for the Intended Purpose "Mobile Access Platform type ALULIFT M" is a mobile machine intended to move persons to working positions on which they carry out work from the work platform, on the assumption that these persons enter the platform and exit the platform in its one lower access position. -
Page 9: Description Of The Prp Construction And Operation And Adjustment Of Safety Components
Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" 3. DESCRIPTION OF THE PRP CONSTRUCTION AND OPERATION AND ADJUSTMENT OF SAFETY COMPONENTS List of the "Mobile Access Platform type Alulift M" components Each PRP component is marked with: a) a symbol in order to identify the PRP system and its manufacturer. - Page 10 Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" HB264/14 Horizontal braces 2.70 CC05/14 Control pendant PKS-3/W05 WHEEL125/14 Small wheel 61125 CB WHEEL200/14 Large wheel 61200 CB BAT33/14 Gel batteries 2x9,5 Bt-02-12 CHA1131/14 Battery charger 0.45 BAT 1131 STAB3000/14 Stabilizer 4.28...
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Page 11: List Of Components Necessary For Prp Type Alulift M Assembly
Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" BFK457/14 Service brake BFK 457 AN450/14 Anchor bolt LI10-60/14 Pin bolt Safety guardrails are an integral part of the platform Pin bolts are an integral part of the load-bearing structure 3.2. -
Page 12: Description Of The Drive System Construction, Operation And Adjustment
4.1 Drive Unit The drive system in the PRP type Alulift M is an electric motor with 24 V, 600 W and 3000 rpm speed. It is permanently attached to the CM063 type worm gear of 100 to 1 ratio. The worm gear output rotational speed is 30 rpm. -
Page 13: Emergency Brake - Emergency Gripper
4.4 Control Pendant Mobile Access Platform type Alulift M is able to move vertically up and down. In order to start the drive which makes the platform move, the control pendant is used. There are three control buttons on the control pendant. The emergency stop button is a master control button that is used is to disconnect control in the other two buttons. -
Page 14: Drive Operating Time Meter
For assembly, use only undamaged and original manufacturer's parts. Before commencing the PRP type Alulift M assembly, check the surrounding area for safety, eg. if there are no electrical installations, ruins, rubble, excavations, mobile cranes, pedestrian traffic, any vehicle or machine traffic, etc. -
Page 15: Assembly
Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" 5.1. Assembly The structure of the PRP provides for quick assembly without the use of tools. Stage I - platform assembly The PRP platform should be placed on the destination assembly location. - Page 16 Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" Remove the covers protecting the gears and the roller guides of the drive system Photo 9 Photo 10 Install the battery in the battery bay under the platform and connect the power supply cables...
- Page 17 Press and hold the white button on the control pendant until the platform is lifted 2 - 10 cm upwards PRP Alulift M will work properly as long as the gears and the gear racks simultaneously engage on both sides of the load-bearing structure! Install two (shorter) horizontal braces connecting PRP base frames Install diagonal braces connecting PRP base frames on the opposite side of the access gate.
- Page 18 Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" Level the equipment using aligning bolts in the wheels and lock the wheels using a brake at each of the four wheels and check the levelness of the platform using a bubble level.
- Page 19 Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" While the PRP platform is moving, it is important to remember that all of the transported components must not protrude beyond the outline of the platform railings. Operation may start only if the platform handrails are properly locked to prevent accidental fall.
- Page 20 Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" When applying large force, the stabilizer should not move in lateral direction - rotation and vertical. Photo 31 Photo 32 Subsequent phases of fitting stabilizers Photo 33 View of the assembled platform type ALULIFT M...
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Page 21: Conditions Of Stability - Variants Of Stabilizers
PRP type Alulift M Anchoring Instruction The PRP type Alulift M platform can be used as an outside access platform of up to 8 m and inside access platform of up to 12m. In the event of such use, the PRP load-bearing structure should be anchored to the wall of a structure or building in a way as to ensure stability and rigidity of the PRP structure and enable transferring external forces acting on the PRP. -
Page 22: Disassembly
Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" Anchoring bolts should be attached to the frame one anchor per side and placed symmetrically on the entire surface. The distance between anchors in the vertical direction should not exceed 4 m. -
Page 23: Battery Disassembly
Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" Before the disassembly of level 3, remove the stabilizers. Remove further segments. Lower the platform until it stops itself. On the ground level disassemble the diagonal braces of the second segment, then remove ... -
Page 24: Control Via Control Pendant
After moving the PRP wheels must be locked by applying stopping brake After work is complete, PRP type Alulift M should be protected against unauthorised use by third parties by removing the key from the control pendant and actuating the emergency stop button. -
Page 25: Hazards Identification And Residual Risk Information
Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" 7. HAZARDS IDENTIFICATION AND RESIDUAL RISK INFORMATION Hazards Residual risk Crushing hazards due There is a risk of crushing if the third parties are under the platform to lack of space at the time of its downward movement. -
Page 26: Safety Guidelines
Do not wear loose clothing, scarves, jewellery when operating the PRP. Do not use side forces on the PRP type Alulift M, (e.g. structure textile covers and wind). Beware of overhead obstacles or other hazards around the mobile platform when it is in ... -
Page 27: Lighting
Works on the PRP type Alulift M platform are only permitted when using all parts of the side panel, handrails, knee protection and toe-boards. It is prohibited to use the PRP platform in the condition indicating the consumption of ... -
Page 28: Pre-Assembly Reviews
Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" Service brake Electrical wiring Limit switches Battery Labels and Manual 1,5,6 1. Visual check 2. Check the operation 3. Check that they are not loose. 4. Lubricate as needed 5. Replace the missing or illegible label or Manual 6. -
Page 29: Criteria For Components Replacement
11. STORAGE AND TRANSPORT PRP type Alulift M should be stored in enclosed spaces with solid ground. Such storage is best to protect against rainfall and snow accumulation. Avoid dirt, dust or other contamination. Batteries should be stored at positive temperature, according to DTR [English: OMD - Operation and Maintenance Documentation]. - Page 30 Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" CAUTION! MAKE SURE TO USE PINS III. DO NOT CLIMB ON THE GUARDRAILS NO PERSONS BELOW THE PLATFORM DO NOT PLACE OBJECTS AGAINST THE STRUCTURE DO NOT PROTRUDE OBJECTS BEYOND THE PLATFORM OUTLINE...
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Page 31: Guarantee And Warranty
WEAR PROTECTIVE CLOTHING Guarantee and Warranty PRP type Alulift M platform is covered by 2-year guarantee if the user logs on the manufacturer's website and registers in the system, or 1 year in the absence of registration in the company system. - Page 32 Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" Warranty Card No.…. Product name: Mobile Access Platform (PRP) type Alulift M. Type:………………………………………………………………………………………………………. Serial No. ……………………………………………………………………………………………….. Date of manufacture:……………………………………………………………………………... Date of sale:…………………………………………………………………………………………..Seller's signature and stamp Manufacturer's stamp Sample complaint Mr……………………………………………………………………………………………….
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Page 33: Appendix No. 1
Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" Appendix No. 1 Tips for reviews In order to evaluate the device check: Device completeness Platform Vertical frames Stabilizers Diagonal braces Horizontal braces ... -
Page 34: Appendix No. 2
Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" Appendix No. 2 BAT1131 Gel Batteries Charger The charger is designated for use with 12V 2-90Ah gel-type, SLA, AGM batteries. Charging takes place in 4 stages, the first stage is the battery reactivation using 20V impulses. The second stage is the basic charging, for 2 - 8Ah batteries it is recommended to charge with 0.8A current, for 12... - Page 35 Operator's Manual No. 1/2014 "Mobile Access Platform type Alulift M" Notes: 1. Do not connect to the charger other types of batteries which this charger does not support. 2. Charge the battery in a room with a working ventilation. 3. To avoid any risk of fire, electric shock, and personal injury, for charging use only the accessories supplied with the charger.