NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Rated Indoor Airflow (cfm) . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Step 1 — Plan for Unit Location . . . . . . . . . . . . . . . . 9
• ROOF MOUNT
Step 2 — Plan for Sequence of Unit Installation . . 10
• CURB-MOUNTED INSTALLATION
• PAD-MOUNTED INSTALLATION
• FRAME-MOUNTED INSTALLATION
Step 3 — Inspect Unit . . . . . . . . . . . . . . . . . . . . . . . . 10
Step 4 — Provide Unit Support . . . . . . . . . . . . . . . . 10
• ROOF CURB MOUNT
• SLAB MOUNT (HORIZONTAL UNITS ONLY)
• ALTERNATE UNIT SUPPORT (IN LIEU OF CURB OR
SLAB MOUNT)
Step 5 — Field Fabricate Ductwork . . . . . . . . . . . . . 12
Step 6 — Rig and Place Unit . . . . . . . . . . . . . . . . . . 12
• POSITIONING ON CURB
Step 7 — Convert to Horizontal and Connect
Ductwork (when required) . . . . . . . . . . . . . . . . . . 13
Step 8 — Install Outside Air Hood . . . . . . . . . . . . . . 14
• ECONOMIZER HOOD REMOVAL AND SETUP –
FACTORY OPTION
• ECONOMIZER HOOD ASSEMBLY
Step 9 — Install Flue Hood . . . . . . . . . . . . . . . . . . . . 15
Step 10 — Install Gas Piping . . . . . . . . . . . . . . . . . . 15
• FACTORY-OPTION THRU-BASE CONNECTIONS
(GAS CONNECTION)
Step 11 — Install External Condensate Trap and
Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Step 12 — Make Electrical Connections . . . . . . . . . 18
• FIELD POWER SUPPLY
• ALL UNITS
• UNITS WITHOUT FACTORY-INSTALLED NON-
FUSED DISCONNECT OR HACR
• UNITS WITH FACTORY-INSTALLED NON-FUSED
DISCONNECT OR HACR
• CONVENIENCE OUTLETS
• HACR
• FACTORY-OPTION THRU-BASE CONNECTIONS
(ELECTRICAL CONNECTIONS)
• UNITS WITHOUT THRU-BASE CONNECTIONS
• FIELD CONTROL WIRING
• THERMOSTAT
• UNIT WITHOUT THRU-BASE CONNECTION KIT
• HEAT ANTICIPATOR SETTINGS
Humidi-MiZer® System Control Connections . . . . 30
• HUMIDI-MIZER SYSTEM – SPACE RH CONTROLLER
RTU Open Controller (Factory-Installed Option) . . 31
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53480301-01
All manuals and user guides at all-guides.com
Installation Instructions
Printed in U.S.A.
Form 48LC-8-12-07SI
WeatherExpert
Single Package Rooftop
Gas Heat/Electric Cooling Unit
with Puron
®
SystemVu™ Controller (Factory-Installed Option) .31
Integrated Staging Control (ISC) Board . . . . . . . . . .32
• ISC BOARD - SEQUENCE OF OPERATION
EconoMi$er® X (Factory Option) . . . . . . . . . . . . . . .34
• SYSTEM COMPONENTS
• SPECIFICATIONS
• INPUTS
• OUTPUTS
• ENVIRONMENTAL
• ECONOMIZER MODULE WIRING DETAILS
• INTERFACE OVERVIEW
• SETUP AND CONFIGURATION
• ENTHALPY SETTINGS
• TWO-SPEED FAN OPERATION
• CHECKOUT
• TROUBLESHOOTING
Staged Air Volume (SAV™) with Variable Frequency
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Multi-Speed VFD Display Kit (Field-Installed
Accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
• ALPHA NUMERIC DISPLAY
• MENU KEY
• NAVIGATION KEYS AND STATUS LEDS
• OPERATION KEYS AND LEDS
• CONNECTING THE KEYPAD TO THE VFD
• PROGRAM THE VFD FOR 3 DISCRETE INDOOR FAN
SPEEDS
Smoke Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
• COMPLETING INSTALLATION OF RETURN-AIR
SMOKE SENSOR
• ADDITIONAL APPLICATION DATA
Step 13 — Adjust Factory-Installed Options . . . . . . 60
• SMOKE DETECTORS
Step 14 — Install Accessories . . . . . . . . . . . . . . . . .60
Step 15 — Check Belt Tension . . . . . . . . . . . . . . . . .60
• BELT FORCE — DEFLECTION METHOD
• BELT TENSION METHOD
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . .CL-1
SAFETY CONSIDERATIONS
Improper
installation,
adjustment,
maintenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloths for brazing operations and have a fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult local
building codes and appropriate national electrical codes (in USA,
Pg 1
48LC 08-12
®
(R-410A) Refrigerant
alteration,
service,
5-2020
Replaces: 48LC-8-12-06SI
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