GEA EL84 Operation Manual
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GEA EL84 Operation Manual

GEA EL84 Operation Manual

Liquid manure spreader
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Liquid manure spreader
EL84
Operation Manual
(Original instructions)
2018-9015-006
09-2016
gea.com

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Summary of Contents for GEA EL84

  • Page 1 Liquid manure spreader EL84 Operation Manual (Original instructions) 2018-9015-006 09-2016 gea.com...

  • Page 2: Table Of Contents

    ..............GEA Farm Technologies Canada Inc. / Division GEA Houle - General Equipment Warranty .
  • Page 3 Operating ............. . . Special personnel qualification required for operation .

  • Page 4: Preface

    Preface About the Instructions Preface This is a GEA product. GEA is the manufacturer of the Houle product line. This product was formerly known under HOULE trademark. About the Instructions The manufacturer reserves the right to make changes due to technical developments in the data and images given in this manual.

  • Page 5: Manufacturer's Address

    Preface Customer service Manufacturer's address GEA Farm Technologies GmbH Siemensstraße 25-27 D-59199 Bönen +49 (0) 2383 / 93-70 +49 (0) 2383 / 93-80 contact@gea.com www.gea.com Customer service Authorized Technical Dealer If necessary, please contact your nearest dealer. There is a comprehensive dealer Internet search function on our website at the following address: www.gea.com...

  • Page 6: Declaration Of Conformity

    The undersigned is acting by virtue of power of attorney from the management of: GEA Farm Technologies GmbH, Siemensstraße 25-27, D-59199 Bönen This declaration certifies compliance with the guidelines indicated, but does not establish any guarantee in the sense of paragraphs 443, 444 BGB.

  • Page 7: Gea Farm Technologies Canada Inc. / Division Gea Houle - General Equipment Warranty

    Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - General Equipment Warranty GEA Farm Technologies Canada Inc. / Division GEA Houle - General Equipment Warranty Important notice! THIS GENERAL WARRANTY APPLIES TO ALL EQUIPMENT SOLD UNDER THE GEA HOULE TRADEMARK.
  • Page 8 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - General Equipment Warranty 1.5.3 Extent of Limited Warranty This limited warranty DOES NOT cover: ● Defects caused by negligence of the Purchaser in the maintenance of the equipment, improper use resulting from failure to adhere strictly to the...
  • Page 9 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - General Equipment Warranty 1.5.4 Warranty Limitations and Exclusion NO WARRANTY, ORAL OR WRITTEN, EXPRESS OR IMPLIED, OTHER THAN THE ABOVE WARRANTY IS PROVIDED IN RESPECT OF THE EQUIPMENT SOLD.

  • Page 10: Specific Limited Warranty Applicable To Liquid Manure Spreaders (All Models)

    Preface SPECIFIC LIMITED WARRANTY APPLICABLE TO LIQUID MANURE SPREADERS (ALL MODELS) SPECIFIC LIMITED WARRANTY APPLICABLE TO LIQUID MANURE SPREADERS (ALL MODELS) This specific limited warranty benefits to the Purchaser and applies to all models of liquid manure spreaders sold by the Company. This limited warranty applies only to following specific parts: the power take off (”PTO”), axles and wheel hubs, as well as the reservoir.
  • Page 11 Preface SPECIFIC LIMITED WARRANTY APPLICABLE TO LIQUID MANURE SPREADERS (ALL MODELS) ¼” thick steel reservoir The warranty period for the ¼” thick steel reservoir is ten (10) years from the date of delivery of the equipment to the Purchaser. All claims must be submitted before the expiry date of the warranty.

  • Page 12: Safety

    If component(s)/equipment not manufactured by GEA is/are added to this GEA product, consider that new risk(s) may arise from this addition. Make sure the equipment and the environment surrounding the equipment remain safe.

  • Page 13: Explanation Of The Safety Symbols

    Safety Explanation of the safety symbols Explanation of the safety symbols The safety symbols draw attention to the importance of the adjacent text. They are based on ISO 3864-2 and ANSI535.6. Safety symbols and key words Danger! The indication ”Danger” signals immediate danger to life or health of personnel.

  • Page 14: Basic Safety Instructions

    Safety Basic safety instructions Basic safety instructions ● Only trained personnel can operate this product to ensure safe operating methods. Make sure the personnel performing activities in connection with this product have the skills when special qualifications are required. Read the section Safety - Personnel qualifications.

  • Page 15: Personnel Qualifications

    Safety Personnel qualifications Personnel qualifications The manufacturer intends to determine the difference between trained personnel and qualified personnel. Trained personnel The operator was trained by the manufacturer or its legal representative to follow all safety rules, cleaning method, general maintenance as well as the operating methods.

  • Page 16: Protective Devices

    Safety Protective devices Protective devices 2.4.1 Safety parts This product is equipped with safety parts protecting the user against dangerous elements. Those parts must be in perfect working condition and remain in place at all times. Replace if damaged, worn and/or defective. Refer to the part number. Safety guard for power take off driveline (American model) (Part No.

  • Page 17: Description (Overview)

    The EL84 tandem liquid manure spreader is designed to be towed by a tractor to carry and spread water or all types of liquid manure. The EL84 tandem liquid manure spreader must not be towed at a speed exceeding 25 mph (40 km/h).

  • Page 18: Functional Description

    Modifications to the product Functional description The EL84 tandem liquid manure spreader is filled with water or liquid manure through the fill opening (1). The impeller (2) pumps the water/liquid manure in the discharge pipe (3). The water/liquid manure is spreaded through the spreading nozzle (4).

  • Page 19: Technical Data

    Geometric data (Metric) Technical data Geometric data (SAE & Imperial) The following tables contain approximate values. The type of manure and its composition will significantly increase the total weight, particularly when manure contains sand. EL84 Overall dimension Total weight Load (lbs) (lbs)

  • Page 20: Tire Specifications

    Technical data Tire specifications Galaxy 725/65 X 26 When towed, the Galaxy model must be installed in the opposite direction of rotation indicated by the arrow on the tire for better self cleaning performances. Dimensions (inches) Weight (rim included) Diameter Width Pressure (psi) Speed...

  • Page 21: Tractor Specifications

    Technical data Performance data Tractor specifications Minimum HP When spreading When injecting or Spreader model PTO RPM When spreading manure at ground burying manure into manure on hilly land level soil 5000 540 - 1000 Performance data Spreader Maximum towing speed 25 mph [40 km/h] Maximum speed using power 8 mph [12 km/h]...

  • Page 22: Hydraulic Hose Specifications

    Technical data Hydraulic hose specifications Tool bar maximum manure consistency for spreading ● Twin deflector 25 ft tool bar 2 ½” [65 mm] ● 3 deflectors 38 ft tool bar ● Deflectors tool bar ● Flex drop hoses tool bar ½”...

  • Page 23: Bolt Torque Chart

    Technical data Lubricant specifications Bolt torque chart Note! Refer to the bolt torque chart below unless otherwise specified in this manual. Bolt diameter Bolt Mat. 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” SAE 2 6 ft-lb 12ft-lb 20ft-lb 32ft-lb 47ft-lb...

  • Page 24: Handling And Assembly

    Handling and assembly Safety instructions for handling and assembly Handling and assembly Special personnel qualification required for handling Handling must be performed by a qualified forklift operator and/or qualified overhead crane or hoist operator. Read the section Safety - Personnel qualifications. Safety instructions for handling and assembly Warning! Always keep this product on a flat and level surface.

  • Page 25: Packing Material Disposal

    Handling and assembly Packing material disposal 5.2.1 Handling tools Description Purpose Boom truck To lift the spreader Forklift truck To lift accessories Safety chains To lift accessories 5.2.2 Assembly tools Description Purpose Wrench set To tighten bolts Ratchet tool set To tighten bolts Torque wrench To tighten bolts...

  • Page 26: Handling The Product

    Warning! Always keep the spreader lifted while laying on the support stands (not supplied by GEA) and make sure the support stands can withstand the spreader weight. ● Position the spreader on support stands (2);...

  • Page 27: Hydraulic Braking System Assembly

    Handling and assembly Hydraulic braking system assembly Hydraulic braking system assembly 5.5.1 Hub assembly Warning! Do not stand under suspended loads. Falling loads can cause fatal injuries! Attention! To lift wheel hub, use a lifting device with a minimum lifting capacity of 150 lbs [70 kg].
  • Page 28 Handling and assembly Hydraulic braking system assembly 5.5.2 Brake parts assembly ● Place the brake pads (1) in the caliper (2) and position the assembly on the brake disk (3); ● Align the holes of the caliper (2) with the holes of the support (4); ●...

  • Page 29: Wheel Assembly

    Handling and assembly Anti-siphon assembly Wheel assembly Warning! Do not stand under suspended loads. Falling loads can cause fatal injuries! Attention! To lift the wheels, use a lifting device with a minimum lifting capacity of 1000 lbs [500 kg]. ● Check tire air pressure; ●...

  • Page 30: Top Fill Indicator Assembly

    Handling and assembly Top fill indicator assembly Top fill indicator assembly Warning! Beware of potential falls: always walk on the nonslip band installed on the product. ● Unscrew both handles (1); ● Remove the top fill indicator (2) from the opening; ●...

  • Page 31: Self-Loading Assembly (Optional)

    Handling and assembly Self-loading assembly (optional) ● Turn the top fill indicator (2) upside down and insert it into the spreader tank; ● Screw both handles (1) to maintain the assembly. Self-loading assembly (optional) Warning! Beware of potential falls: always walk on the nonslip band installed on the product.
  • Page 32 Handling and assembly Self-loading assembly (optional) 5.9.1 Cylinder assembly ● Cut tie wraps (1) to remove the inner valve cylinder (2) from the spreader; ● Raise the extension of the inner valve cylinder (2) located inside the tank. Insert a screwdriver (3) through the extension bracket to maintain it at its maximum height;...
  • Page 33 Handling and assembly Self-loading assembly (optional) 5.9.2 Primer pump installation (if applicable) Attention! To lift the primer pump, use a lifting device with a minimum lifting capacity of 250 lbs [110 kg]. ● Using provided hardware, bolt the primer pump (1) on the supports (2). Tighten bolts;...

  • Page 34: Nursing Kit Assembly (Optional)

    Handling and assembly Nursing kit assembly (optional) 5.10 Nursing kit assembly (optional) Warning! Beware of potential falls: always walk on the nonslip band installed on the product. Attention! To lift the nursing kit assembly, use a lifting device with a minimum lifting capacity of 1450 lbs [650 kg].

  • Page 35: Ladder Assembly (Optional)

    Handling and assembly Hydraulic door on fill opening assembly (optional) 5.11 Ladder assembly (optional) ● Install the ladder on the spreader using four bolts and locknuts. 5.12 Hydraulic door on fill opening assembly (optional) Warning! Beware of potential falls: always walk on the nonslip band installed on the product.

  • Page 36: Hopper Assembly (Optional)

    Handling and assembly Rear lights assembly (optional) 5.13 Hopper assembly (optional) Warning! Beware of potential falls: always walk on the nonslip band installed on the product. Attention! To lift the hopper, use a lifting device with a minimum lifting capacity of 125 lbs [50 kg].

  • Page 37: Spreading Nozzles Assembly (Optional)

    Handling and assembly Spreading nozzles assembly (optional) 5.15 Spreading nozzles assembly (optional) 5.15.1 Nozzles without manual directional valve Top nozzle assembly ● Place the O-ring (1) around the lid of the adapter (2); ● Place the adapter (2) on the anti-siphon end (3). Bolt the assembly using provided hardware;...
  • Page 38 Handling and assembly Spreading nozzles assembly (optional) Bottom nozzle assembly Bolted to the spreader ● Place the O-ring (1) around the lid of the adapter (2); ● Place the adapter (2) on the anti-siphon end (3). Bolt the assembly using provided hardware;...
  • Page 39 Handling and assembly Spreading nozzles assembly (optional) 5.15.2 Nozzles with manual directional valve Bolted to the spreader Manual directional valve assembly ● Place the O-ring (1) around the lid of the adapter (2); ● Place the adapter (2) on the anti-siphon end (3). Bolt the assembly; ●...
  • Page 40 Handling and assembly Spreading nozzles assembly (optional) Bottom nozzle assembly ● Insert the seal (8) inside the vertical tube (9); ● Apply grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent) on the seal (8); ● Slide the vertical tube (9) on the bottom adapter (2) until it reaches the adapter welded ring;...

  • Page 41: Tool Bar Assembly (Optional)

    Handling and assembly Tool bar assembly (optional) 5.16 Tool bar assembly (optional) 5.16.1 Tool bar with 24'' hydraulic disc injectors ● Bolt the tool bar (1) to the spreader frame (2) using provided hardware; ● Fix the support rods (3) to the tool bar (1); ●...
  • Page 42 Handling and assembly Tool bar assembly (optional) 5.16.2 Deflectors tool bar ● Bolt the tool bar (1) to the spreader frame (2) using provided hardware; ● Fix the plate (3) to the hydraulic cylinder (4); ● Install safety chains (5); ●...
  • Page 43 Handling and assembly Tool bar assembly (optional) ● Install the deflectors (8) on the tool bar (1) using provided hardware; ● Position the hose support (9) halfway between the tool bar end and the hinge (10) on both sides; ● Fix the hose support (9) on the tool bar using provided hardware; ●...
  • Page 44 Handling and assembly Tool bar assembly (optional) 5.16.3 Flex drop hoses tool bar ● Bolt the tool bar (1) to the spreader frame (2) using provided hardware; ● Fix the plate (3) to the hydraulic cylinder (4); ● Install safety chains (5); ●...
  • Page 45 Handling and assembly Tool bar assembly (optional) ● Install the tools (8) on the tool bar (1) using provided hardware; ● Install a hose (9) from the spreader distributor to the tool (8); ● Cut the hose (9) at proper length. The hose (9) should not be tight, keep a loose;...
  • Page 46 Handling and assembly Tool bar assembly (optional) 5.16.4 Tool bar with 22'' concave disc incorporators ● Bolt the tool bar (1) to the spreader frame (2) using provided hardware; ● Connect the hydraulic cylinder to the tool bar (1); ● Install safety chains (3); ●...
  • Page 47 Handling and assembly Tool bar assembly (optional) ● Install the tools (4) on the tool bar (1); ● Install a hose (5) from the spreader distributor to the tool (4); ● Cut the hose (5) at proper length. The hose (5) should not be tight, keep a loose;...
  • Page 48 Handling and assembly Tool bar assembly (optional) 5.16.5 Gauge wheel (if applicable) ● Fix the gauge wheel on the tool bar as illustrated above using provided hardware; ● To adjust the gauge wheel height, remove the locking plate (1) to unlock the wheel.
  • Page 49 Handling and assembly Tool bar assembly (optional) 5.16.6 3 deflectors 38 ft tool bar ● Apply silicone on flange (2); ● Fix the part (1) to the flange (2) and to the tool bar frame (3), on both sides, using provided hardware; ●...
  • Page 50 Handling and assembly Tool bar assembly (optional) ● Apply grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent) on the part (5); ● Insert the arm (4) over the part (5); ● Install the pivot support (6) on the arm (4) then fix the pivot support (6) to the tool bar frame (3);...
  • Page 51 Handling and assembly Tool bar assembly (optional) ● Install the deflectors (8) as illustrated above using provided hardware; ● Lubricate all greasing points on the tool bar using grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent); ● Open each arm (4) manually until the stopper is reached; ●...

  • Page 52: Initial Commissioning

    Initial commissioning Safety instructions for initial commissioning Initial commissioning Special personnel qualification required for initial commissioning Initial commissioning must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for initial commissioning Warning! Do not start this product until the initial commissioning checklist is completed.

  • Page 53: Initial Commissioning Checklist

    Initial commissioning Initial commissioning checklist Initial commissioning checklist This checklist must be completed by the dealer and the customer to validate that the product is assembled and/or installed according to the manufacturer's instructions and that it is safe for use. Note! Additional information necessary to complete the checklist can be found in this instruction manual.
  • Page 54 Initial commissioning Initial commissioning checklist Hydraulic brakes DONE The hydraulic brakes are operational. The owner is instructed on how to verify and adjust the master cylinder. The owner is instructed on how to operate the hydraulic braking system. Options DONE The owner is instructed on how to operate the self-loading system.

  • Page 55: Checks After Initial Commissioning

    Handing over to the customer Hand over warranty registration form The warranty registration form must be completed and signed by the customer and the dealer. The warranty registration form must be returned to GEA Farm Technologies Canada Inc. to validate the warranty. 2018-9015-006...

  • Page 56: Operating

    Operating Checks before operation Operating Special personnel qualification required for operation Operation must be performed by qualified personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for operation Warning! Tip over hazard when traveling on a hilly land. Adapt the tractor driving to the land conditions.

  • Page 57: Connecting The Spreader

    Operating Connecting the spreader Connecting the spreader 7.4.1 Hitching the spreader Attention! Connect the hydraulic hoses properly to ensure safe operation. Refer to section Appendix - Hydraulic diagram. Note! The tractor draw bar must be adjusted to minimum length. Note! The spreader must be towed by the tractor for which it was designed.
  • Page 58 Operating Connecting the spreader Single / double hitch connection ● Position the tractor to connect its draw bar to the spreader hitch. Double hitch model shown; ● Grease the pin (4) using grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent); ●...
  • Page 59 Turn off the tractor and apply the hand brake before connecting or disconnecting the PTO driveline. Refer to the following instructions when the PTO driveline is supplied by GEA otherwise follow the manufacturer's recommendations. Safety chains (European model only) ● Safety chains must be in place at all times to prevent the driveline guards from rotating.
  • Page 60 Operating Connecting the spreader Maximum angle of PTO joints Constant velocity PTO driveline 70° 10° maximum maximum ● One PTO joint must be set at a maximum of 70° angle. The other PTO joint must be set at a maximum of 10° angle. 15°...

  • Page 61: Testing Safety Components

    Operating Testing safety components Testing safety components Lights ● Check the left and right signal lights and visually confirm their functionality at the rear of the spreader; ● Apply the brake and visually confirm that the brake indicators work properly. Hydraulic braking system ●...

  • Page 62: Moving The Spreader

    Operating Moving the spreader Moving the spreader Danger! Before moving the spreader on public roads, make sure the tool bar is correctly positioned for safe transportation (set to the smallest position in width, completely raised and locked with safety chains), if applicable.

  • Page 63: Loading The Spreader

    Operating Loading the spreader Loading the spreader Attention! Make sure all drains and cleaning openings are closed before loading. Attention! Always keep this product on a flat and level surface. Attention! Do not use the jack when the spreader tank contains liquid. Note! Before loading the spreader, make sure that manure is homogenized and that the consistency matches the tool bar capacity.

  • Page 64: Spreading

    Operating Spreading Spreading Attention! Never open cleaning openings and drains when the spreader tank contains liquid. Attention! If using a PTO, disengage the PTO before turning. Note! Familiarize yourself with the hydraulic functions and spreading tools before spreading. 7.8.1 Spreading with a nozzle ●...
  • Page 65 Operating Spreading 7.8.3 Spreading with three deflector 38 FT tool bar Danger! Before moving the spreader on public roads, make sure the tool bar is correctly positioned for safe transportation (set to the smallest position in width, completely raised and locked with safety chains), if applicable.
  • Page 66 Operating Spreading 7.8.4 Spreading with low spreading tool bar Danger! Before moving the spreader on public roads, make sure the tool bar is correctly positioned for safe transportation (set to the smallest position in width, completely raised and locked with safety chains), if applicable.
  • Page 67 Operating Spreading 7.8.5 Spreading with 22” concave disc incorporators Danger! Before moving the spreader on public roads, make sure the tool bar is correctly positioned for safe transportation (set to the smallest position in width, completely raised and locked with safety chains), if applicable.
  • Page 68 Operating Spreading 7.8.6 Spreading with 24'' hydraulic disc injectors Danger! Before moving the spreader on public roads, make sure the tool bar is correctly positioned for safe transportation (set to the smallest position in width, completely raised and locked with safety chains), if applicable.

  • Page 69: Operating Spreader Options

    Operating Operating spreader options Operating spreader options 7.9.1 Self-loading Warning! ROTATING DRIVELINE! KEEP AWAY! Note! Before loading the spreader, make sure that manure is homogenized and that the consistency is adequate for spreading. Refer to sections Technical data - Performance data and Appendix - Consistency test. ●...
  • Page 70 Operating Operating spreader options Legend: Open position Ø Closed position ● Set the directional valve (B) to loading position (1); ● Engage the impeller; ● Turn on the tractor hydraulic outlet to feed the primer pump; ● Close the ball valve (C); ●...
  • Page 71 Operating Operating spreader options ● Remove suction hose by pushing receptacle lever (12) disconnect the suction hose adapter (13) from the receptacle (14); ● Disengage the impeller; ● Lock mechanism in place by flipping the locking flat bar (15) located on one side of the receptacle (16).
  • Page 72 Operating Operating spreader options 7.9.2 In-tank recirculation kit Attention! If using a PTO, disengage the PTO when turning. ● Position directional valve indicator (1) in recirculating mode (2); ● Engage impeller revolution; ● Disengage the impeller to interrupt recirculating mode (example: before turning when using a PTO);...
  • Page 73 Operating Operating spreader options 7.9.3 Nursing kit Danger! BEWARE OF ELECTRICAL POWER LINES! Operating this product near electrical power lines can result in fatal injuries. Make sure this product is operated in a secure environment. Consult your local electrical supplier regarding electrical safety. Attention! Always keep this product on a flat and level surface.
  • Page 74 Operating Operating spreader options 7.9.4 Hydraulic door on fill opening Warning! Do not operate the hydraulic door while a person stands on the spreader. Attention! Make sure the opening is not obstructed. Note! Make sure the ball valve is opened before operating the hydraulic door. The ball valve is located on the door frame.

  • Page 75: Disconnecting

    Operating Disconnecting 7.10 Disconnecting PTO driveline disconnection (if applicable) Warning! Turn off the tractor and apply the hand brake before connecting or disconnecting the PTO driveline. Attention! Keep all hose couplings clear of dirt and sand when disconnected. Always hook them on their supports. Note! Refer to the PTO driveline instruction manual and follow the manufacturer's recommendations.
  • Page 76 Operating Disconnecting ● If using a hydraulic jack (4), connect the hydraulic hoses to the tractor to extend the jack; ● Remove the safety chains (5) from the tractor; Single / double hitch ● Remove the pin (6); ● Using the jack, lift the spreader draw bar.

  • Page 77: Troubleshooting

    Troubleshooting Safety instructions for troubleshooting Troubleshooting Special personnel qualification required for troubleshooting Troubleshooting must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for troubleshooting Read the section Safety. 2018-9015-006 77 / 130 09-2016...

  • Page 78: Troubleshooting Possible Faults

    Troubleshooting Troubleshooting possible faults Troubleshooting possible faults Spreading Symptom Possible cause Solution The spreader does not The liquid manure is too Check consistency. Refer spread properly or not at thick. to section Appendix - all. Consistency test. The directional valve is not Set the directional valve in in the proper position.
  • Page 79 Troubleshooting Troubleshooting possible faults Hydraulic braking system Symptom Possible cause Solution The spreader partially The hydraulic hoses of the Connect hydraulic hoses brakes or does not brake at tractor are not connected to properly. Refer to section all. the hydraulic braking Appendix - Hydraulic system.
  • Page 80 Troubleshooting Troubleshooting possible faults Electrical Symptom Possible cause Solution Signal lights / Halogen Electrical plug is not Connect electrical plug to lights do not turn on. connected to the tractor. the tractor. Light bulb burned out. Replace light bulb. Electrical wires cut. Repair the electrical problem.

  • Page 81: Maintenance

    Maintenance Safety instructions for maintenance Maintenance Special personnel qualification required for maintenance work Maintenance work must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for maintenance Attention! Tractor PTO or hydraulic components must be disconnected unless otherwise specified in the maintenance instructions.

  • Page 82: Schedule Maintenance Responsibilities

    Calibrate the primer pump reversing valve Attention! When operating this GEA product using other manufacturers components and/or products such as a PTO, a tractor, a motor, a pump, etc., ALWAYS perform maintenance of the component and/or product as recommended by its manufacturer.

  • Page 83: Visual Inspection

    Maintenance Lubricate hitch Visual inspection Before each use Inspect the spreader to find any defective parts or signs of abnormal wear. Lubricate hitch Before each use or every 10 hours Note! Use grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent). Single / double hitch ●...

  • Page 84: Lubricate The Equipment

    Maintenance Fill the grease chamber of the bearing housing (if applicable) Lubricate the equipment Before each use or every 10 hours Note! Use grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent). ● Lubricate all parts labelled with: Refer to section Appendix - Label position. Check oil level of bearing housing (if applicable) Before each use or every 10 hours Note!

  • Page 85: Check Oil Level Over Primer Pump Piston (If Applicable)

    Maintenance Torque wheel nuts Check oil level over primer pump piston (if applicable) Before each use or every 10 hours Note! Use biodegradable oil. ● Remove access cap (1) of the primer pump; ● Insert a 24” [60 cm] rod inside the primer pump opening until it reaches the piston;...

  • Page 86: Grease Wheel Hub Bearings

    Maintenance Grease wheel hub bearings 9.11 Grease wheel hub bearings Every 200 hours of use Note! Use grade 2 - 880 Crown and Chassis grease (or equivalent). ● Using a jack, lift the axle until the tire no longer touches the ground; ●...

  • Page 87: Torque Bolts

    Maintenance Lubricate the tool bar (option) 9.12 Torque bolts Every 200 hours of use Check torque of: ● transportation support bolts; ● components fastened on the spreader. Refer to section Technical data - Bolt torque chart. 9.13 Change the oil of bearing housing (if applicable) Every 200 hours of use Note! Use 80W-90 TRAXON...

  • Page 88: Open Drains

    Maintenance Open drains 9.15 Open drains After each use Attention! Make sure the spreader is empty before opening the drains. ● Use the wheel nut wrench to turn the pivot bolt (1) to open the drain (2); ● Clean the drain (2); ●...

  • Page 89: Open Cleaning Openings

    Maintenance Open cleaning openings 9.16 Open cleaning openings After each use Attention! Make sure the spreader is empty before opening cleaning openings. ● Unscrew the handles (1); ● Remove the cover. 2018-9015-006 89 / 130 09-2016...

  • Page 90: Clean The Product

    Maintenance Clean the product 9.17 Clean the product After each use and once a year Warning! Beware of potential falls: always walk on the nonslip band installed on the product. Attention! Use cold water to clean this product. Do not exceed 2000 psi [105 bar] when using a pressure washer and keep the nozzle at a distance of 1ft [30 cm] from the surface to clean.

  • Page 91: Change Hydraulic Brake Parts

    Maintenance Change hydraulic brake parts 9.18 Change hydraulic brake parts If necessary Remove the wheel Attention! Make sure the spreader is empty. ● Using a jack with a minimum lifting capacity of 4000 lbs (2000 kg), lift the spreader wheel; ●...
  • Page 92 Maintenance Change hydraulic brake parts Remove calipers ● Remove bolts (1) and sleeves (2) from the calipers (3); ● Remove the calipers (3) from the brake disk (4); ● Remove the brake pads (5) from the calipers (3); ● Replace the brake pads (5); ●...

  • Page 93: Calibrate The Hydraulic Braking System

    Maintenance Calibrate the hydraulic braking system 9.19 Calibrate the hydraulic braking system If necessary Bleed brake system Note! Use DOT 3 brake fluid. ● Connect the hydraulic hoses of the spreader braking system to the tractor; ● Start the engine of the tractor; ●...
  • Page 94 Maintenance Calibrate the hydraulic braking system Adjust master cylinder Note! Use DOT 3 brake fluid. ● Connect the hydraulic hoses of the tractor to the spreader braking system; ● Start the engine of the tractor; ● Do not apply the brakes. Measure the length of the master cylinder rod (1);...

  • Page 95: Calibrate The Primer Pump Reversing Valve

    Maintenance Calibrate the primer pump reversing valve 9.20 Calibrate the primer pump reversing valve If necessary Note! Before attempting to calibrate the reversing valve, manually slide the valve spool in order to remove any particle that could be stuck inside. Refer to the following steps.

  • Page 96: Shear Bolts Replacement Kit

    Maintenance Shear bolts replacement kit Adjustment Note! Check the valve spool before calibrating the reversing valve. In many cases, calibration is not necessary. ● Connect the hydraulic circuit of the primer pump to the tractor outlets; ● Activate the tractor hydraulic control; ●...

  • Page 97: Decommissioning

    Decommissioning Safety instructions for decommissioning Decommissioning 10.1 Special personnel qualification required for decommissioning Decommissioning may only be performed by qualified personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. 10.2 Safety instructions for decommissioning Attention! Keep all hose couplings clear of dirt and sand when disconnected from the tractor.

  • Page 98: Temporary Decommissioning

    Decommissioning Temporary decommissioning 10.3 Temporary decommissioning Cleaning Warning! Beware of potential falls: always walk on the nonslip band installed on the product. Attention! Use cold water to clean this product. Do not exceed 2000 psi [105 bar] when using a pressure washer and keep the nozzle at a distance of 1 ft [30 cm] from the surface to clean.

  • Page 99: Final Decommissioning/Disposal

    Decommissioning Final decommissioning/disposal Lubricate ● Grease parts labelled with: ● Spray the entire product with a thin layer of biodegradable oil to protect from corrosion. Refer to section Appendix - Label position. Store Note! If using a PTO driveline, refer to the instruction manual and follow the manufacturer's recommendations.

  • Page 100: Appendix

    Appendix Label position Appendix 11.1 Label position 11.1.1 Safety labels 2018-9015-006 100 / 130 09-2016...
  • Page 101 Appendix Label position 2099-4721-050 2099-4721-080 2099-4720-100 2010-4701-590 2099-4720-020 2099-4721-020 2010-4703-430 2010-4703-440 2007-4700-390 2099-4722-040 2018-4701-840 2018-9015-006 101 / 130 09-2016...
  • Page 102 Appendix Label position 11.1.2 Lubrication labels 2099-4701-240 2099-4701-250 2018-9015-006 102 / 130 09-2016...

  • Page 103: Hydraulic Diagrams

    Appendix Hydraulic diagrams 11.2 Hydraulic diagrams 11.2.1 EL84 hydraulic brake supplied only for manually activated brakes Legend: Disk brakes Master cylinder Calipers Pressure gauge 2018-9015-006 103 / 130 09-2016...
  • Page 104 Appendix Hydraulic diagrams 11.2.2 Self-loading option Legend: Inner valve cylinder Inner valve control lever Primer pump cylinder Reversing valve 2018-9015-006 104 / 130 09-2016...
  • Page 105 Appendix Hydraulic diagrams 11.2.3 Solenoid valves control option Legend: Solenoid valve Hydraulic component #2 Selector switch Tractor hydraulic outlets Hydraulic component #1 Tractor electric connection (12VDC) 2018-9015-006 105 / 130 09-2016...
  • Page 106 Appendix Hydraulic diagrams 11.2.4 Nursing kit option Legend: Hydraulic cylinder Hydraulic motor Optional hydraulic cylinder Restrictor 2018-9015-006 106 / 130 09-2016...

  • Page 107: Hydraulic Diagrams - Flex Drop Hoses Or Low Pressure Deflectors

    Appendix Hydraulic Diagrams - Flex drop hoses or Low pressure deflectors 11.3 Hydraulic Diagrams - Flex drop hoses or Low pressure deflectors 11.3.1 Flex Drop Hoses or Low Pressure Deflectors (with Folding Ends) Legend: Tool bar hydraulic cylinder Ball valve Folding end hydraulic cylinder Restrictor Pressure...
  • Page 108 Appendix Hydraulic Diagrams - Flex drop hoses or Low pressure deflectors 11.3.2 Flex Drop Hoses or Low Pressure Deflectors (with Folding Ends and Hydraulic Shredder) Legend: Tool bar hydraulic cylinder Ball valve Folding end hydraulic cylinder Restrictor Shredder hydraulic motor Pressure relief valve Pressure Tank...
  • Page 109 Appendix Hydraulic Diagrams - Flex drop hoses or Low pressure deflectors 11.3.3 Flex Drop Hoses or Low Pressure Deflectors (with Folding Ends and Recirculation Kit) Legend: Tool bar hydraulic cylinder Ball valve Folding end hydraulic cylinder Restrictor Recirculation valve hydraulic cylinder Pressure Tank 2018-9015-006...
  • Page 110 Appendix Hydraulic Diagrams - Flex drop hoses or Low pressure deflectors 11.3.4 Flex Drop Hoses or Low Pressure Deflectors (with Folding Ends, Recirculation Kit and Hydraulic Shredder) Legend: Tool bar hydraulic cylinder Ball valve Folding end hydraulic cylinder Restrictor Shredder hydraulic motor Pressure relief valve Recirculation valve hydraulic cylinder Pressure...

  • Page 111: Hydraulic Diagrams - 22" Concave Disc Incorporators

    Appendix Hydraulic Diagrams - 22” Concave disc incorporators 11.4 Hydraulic Diagrams - 22” Concave disc incorporators 11.4.1 22” Concave disc incorporators without folding ends Legend: Tool bar hydraulic cylinder Restrictor Recirculation valve hydraulic cylinder Ball valve (included with recirculation kit) Shredder hydraulic motor Relief valve kit for pressurized tool bar (optional)
  • Page 112 Appendix Hydraulic Diagrams - 22” Concave disc incorporators 11.4.2 22” Concave disc incorporators with folding ends Legend: Tool bar hydraulic cylinder Restrictor Folding end hydraulic cylinder Ball valve Shredder hydraulic motor Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Relief valve kit for pressurized tool bar (optional) Pressure relief valve...

  • Page 113: Hydraulic Diagrams - 24" Hydraulic Disc Injectors

    Appendix Hydraulic Diagrams - 24” Hydraulic Disc Injectors 11.5 Hydraulic Diagrams - 24” Hydraulic Disc Injectors 11.5.1 24” Hydraulic Disc Injectors (6 Injectors without tool bar cylinders) Legend: Disc hydraulic cylinder Restrictor Shredder hydraulic motor (optional) Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Pressure gauge (optional)
  • Page 114 Appendix Hydraulic Diagrams - 24” Hydraulic Disc Injectors 11.5.2 24” Hydraulic Disc Injectors (6 Injectors with tool bar cylinders) Legend: Disc hydraulic cylinder Ball valve (included with recirculation kit) Tool bar hydraulic cylinder Pressure gauge Shredder hydraulic motor (optional) Pressure relief valve Recirculation valve hydraulic cylinder Relief valve kit for pressurized tool bar (optional)
  • Page 115 Appendix Hydraulic Diagrams - 24” Hydraulic Disc Injectors 11.5.3 24” Hydraulic Disc Injectors (8 Injectors without tool bar cylinders) Legend: Disc hydraulic cylinder Restrictor Shredder hydraulic motor (optional) Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Pressure gauge (optional) Pressure relief valve Needle valve...
  • Page 116 Appendix Hydraulic Diagrams - 24” Hydraulic Disc Injectors 11.5.4 24” Hydraulic Disc Injectors (8 Injectors with tool bar cylinders) Legend: Disc hydraulic cylinder Ball valve (included with recirculation kit) Tool bar hydraulic cylinder Pressure gauge Shredder hydraulic motor (optional) Pressure relief valve Recirculation valve hydraulic cylinder Needle valve (optional)

  • Page 117: Hydraulic Diagram - Dmi Or Yetter Injectors

    Appendix Hydraulic Diagram - DMI or Yetter Injectors 11.6 Hydraulic Diagram - DMI or Yetter Injectors Legend: Tool bar hydraulic cylinder Restrictor Shredder hydraulic motor (optional) Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Relief valve kit for pressurized tool bar (optional) (optional) Pressure relief valve...

  • Page 118: Hydraulic Diagram - 7 Dmi Injectors

    Appendix Hydraulic diagram - 7 DMI Injectors 11.7 Hydraulic diagram - 7 DMI Injectors Legend: Tool bar hydraulic cylinder Restrictor Shredder hydraulic motor (optional) Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Relief valve kit for pressurized tool bar (optional) (optional) Pressure relief valve...

  • Page 119: Hydraulic Diagram - Bourgeault Disc Injectors

    Appendix Hydraulic Diagram - Bourgeault Disc Injectors 11.8 Hydraulic Diagram - Bourgeault Disc Injectors Legend: Tool bar hydraulic cylinder Restrictor Shredder hydraulic motor (optional) Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Relief valve kit for pressurized tool bar (optional) (optional) Pressure relief valve...

  • Page 120: Hydraulic Diagram - 38 Ft Wide Tool Bar With 3 Deflectors

    Appendix Hydraulic diagram - 38 FT Wide Tool Bar with 3 Deflectors 11.9 Hydraulic diagram - 38 FT Wide Tool Bar with 3 Deflectors Legend: Tool bar hydraulic cylinder Pressure relief valve Folding arm hydraulic motor (left side) Restrictor Folding arm hydraulic motor (right side) Ball valve Pressure Tank...

  • Page 121: Electric Diagram

    Appendix Electric diagram 11.10 Electric diagram 11.10.1 Signal lights Left side Right side Auxiliary lights Legend: White (W) Ground Black (Bl) Auxiliary lights Yellow (Y) Left flasher Red (R) Brakes Green (G) Right flasher Brown (Br) Parking light Not used 2018-9015-006 121 / 130 09-2016...

  • Page 122: Consistency Test

    11.11 Consistency test GEA Houle determined the following method to verify if the viscosity of the liquid manure is suitable for this product. 1. Set a pail on a level surface and install a 24” [60cm] round plate at the center of the pail.

  • Page 123: Spreading Rate Calculation

    Appendix Spreading rate calculation 11.12 Spreading rate calculation Four parameters are needed to determine a spreading rate: the volume of manure, the time needed to spread the manure, the tractor speed and the spreading width. Determine the type of measurement unit (imperial or metric) and follow the instructions.
  • Page 124 Appendix Spreading rate calculation Flow rate formula: Metric unit Spreader volume ÷ spreading time = litres/minute Example: 14550 litres ÷ 3 minutes = 4850 litres/minute Imperial unit Spreader volume ÷ spreading time = gal (UK)/minute Example: 3200 gal (UK) ÷ 3 minutes = 1067 gal (UK)/min Spreading rate formula: Metric unit Flow rate x 600 ÷...

  • Page 125: Flow Rate Adjustment

    Appendix Flow rate adjustment 11.13 Flow rate adjustment The spreading rate takes the flow rate into account; If the flow rate is reduced, the spreading rate is proportionally reduced; When the maximum spreading speed is reached and the spreading rate is too high for the needs and as per the local regulations, flow rate must be reduced;...
  • Page 126 Appendix Flow rate adjustment Step 2: Flow regulator (if applicable) A spreader can be equipped with a spreading tool bar using a distributor to provide an equal amount of manure to each spreading nozzle. The flow regulator connected to the distributor is used to direct liquid manure inside the spreader tank therefore limiting the amount of manure inside the distributor.
  • Page 127 Appendix Flow rate adjustment Step 3: Restriction plate (if applicable) A spreader discharge pipe can be equipped with a housing designed to insert a restriction plate to limit flow rate. ● Slide a restriction plate (1) in the housing (2); ●...
  • Page 128 Appendix Flow rate adjustment Step 5: Deflector restrictor (if applicable) When using a tool bar to spread manure, a restrictor is inserted in each deflector to limit the opening and to reduce the flow rate. Pressure is increased to allow larger spreading width. ●...

  • Page 129: Abbreviations

    Appendix Abbreviations 11.14 Abbreviations Terms Explanation Terms Explanation Ø diameter European Community clockwise counterclockwise facsimile I.D. inside diameter Inc. Incorporated national coarse O.D. outside diameter power take off polyvinyl chloride Society Automotive Quebec Engineers United States of America World Wide Web Units Explanation Units...
  • Page 130 Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology.

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