GEA EL48 Operation Manual
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GEA EL48 Operation Manual

GEA EL48 Operation Manual

Liquid manure spreader
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Liquid manure spreader
EL48
Operation Manual
(Original instructions)
2018-9015-001
09-2016
gea.com

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Summary of Contents for GEA EL48

  • Page 1 Liquid manure spreader EL48 Operation Manual (Original instructions) 2018-9015-001 09-2016 gea.com...

  • Page 2: Table Of Contents

    ..............GEA Farm Technologies Canada Inc. / Division GEA Houle - General Equipment Warranty .
  • Page 3 Initial commissioning ........... . Special personnel qualification required for initial commissioning .
  • Page 4 11.3 Hydraulic diagram - EL48-4D hydraulic braking system .........

  • Page 5: Preface

    Preface About the Instructions Preface This is a GEA product. GEA is the manufacturer of the Houle product line. This product was formerly known under HOULE trademark. About the Instructions The manufacturer reserves the right to make changes due to technical developments in the data and images given in this manual.

  • Page 6: Manufacturer's Address

    Preface Customer service Manufacturer's address GEA Farm Technologies Canada Inc. / Division GEA Houle 4591 boul. St-Joseph Drummondville, Qc, J2A 0C6 +1 819 477 - 7444 +1 819 477 - 5565 geahoule@gea.com www.gea.com Customer service Authorized Technical Dealer If necessary, please contact your nearest dealer.

  • Page 7: Declaration Of Conformity

    The undersigned is acting by virtue of power of attorney from the management of: GEA Farm Technologies Canada Inc. / Division GEA Houle, 4591 boul. St-Joseph, Drummondville, Qc, J2A 0C6 This declaration certifies compliance with the guidelines indicated, but does not establish any guarantee in the sense of paragraphs 443, 444 BGB.

  • Page 8: Gea Farm Technologies Canada Inc. / Division Gea Houle - General Equipment Warranty

    Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - General Equipment Warranty GEA Farm Technologies Canada Inc. / Division GEA Houle - General Equipment Warranty Important notice! THIS GENERAL WARRANTY APPLIES TO ALL EQUIPMENT SOLD UNDER THE GEA HOULE TRADEMARK.
  • Page 9 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - General Equipment Warranty 1.5.3 Extent of Limited Warranty This limited warranty DOES NOT cover: ● Defects caused by negligence of the Purchaser in the maintenance of the equipment, improper use resulting from failure to adhere strictly to the...
  • Page 10 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - General Equipment Warranty 1.5.4 Warranty Limitations and Exclusion NO WARRANTY, ORAL OR WRITTEN, EXPRESS OR IMPLIED, OTHER THAN THE ABOVE WARRANTY IS PROVIDED IN RESPECT OF THE EQUIPMENT SOLD.

  • Page 11: Specific Limited Warranty Applicable To Liquid Manure Spreaders (All Models)

    Preface SPECIFIC LIMITED WARRANTY APPLICABLE TO LIQUID MANURE SPREADERS (ALL MODELS) SPECIFIC LIMITED WARRANTY APPLICABLE TO LIQUID MANURE SPREADERS (ALL MODELS) This specific limited warranty benefits to the Purchaser and applies to all models of liquid manure spreaders sold by the Company. This limited warranty applies only to following specific parts: the power take off (”PTO”), axles and wheel hubs, as well as the reservoir.
  • Page 12 Preface SPECIFIC LIMITED WARRANTY APPLICABLE TO LIQUID MANURE SPREADERS (ALL MODELS) ¼” thick steel reservoir The warranty period for the ¼” thick steel reservoir is ten (10) years from the date of delivery of the equipment to the Purchaser. All claims must be submitted before the expiry date of the warranty.

  • Page 13: Safety

    If component(s)/equipment not manufactured by GEA is/are added to this GEA product, consider that new risk(s) may arise from this addition. Make sure the equipment and the environment surrounding the equipment remain safe.

  • Page 14: Explanation Of The Safety Symbols

    Safety Explanation of the safety symbols Explanation of the safety symbols The safety symbols draw attention to the importance of the adjacent text. They are based on ISO 3864-2 and ANSI535.6. Safety symbols and key words Danger! The indication ”Danger” signals immediate danger to life or health of personnel.

  • Page 15: Basic Safety Instructions

    Safety Basic safety instructions Basic safety instructions ● Only trained personnel can operate this product to ensure safe operating methods. Make sure the personnel performing activities in connection with this product have the skills when special qualifications are required. Read the section Safety - Personnel qualifications.

  • Page 16: Personnel Qualifications

    Safety Personnel qualifications Personnel qualifications The manufacturer intends to determine the difference between trained personnel and qualified personnel. Trained personnel The operator was trained by the manufacturer or its legal representative to follow all safety rules, cleaning method, general maintenance as well as the operating methods.

  • Page 17: Protective Devices

    Safety Protective devices Protective devices 2.5.1 Safety parts This product is equipped with safety parts protecting the user against dangerous elements. Those parts must be in perfect working condition and remain in place at all times. Replace if damaged, worn and/or defective. Refer to the part number. Safety guard for power take off driveline (American model) (Part No.

  • Page 18: Description (Overview)

    The EL48 steerable liquid manure spreader is designed to be towed by a tractor to carry and spread water or all types of liquid manure. The EL48 steerable liquid manure spreader must not be towed at a speed exceeding 25 mph (40 km/h).

  • Page 19: Technical Data

    Technical data Geometric data (SAE & Imperial) The following tables contain approximate values. The type of manure and its composition will significantly increase the total weight, particularly when manure contains sand. EL48-4D Overall dimension Total weight (lbs) Load (lbs) Model...
  • Page 20 Technical data Geometric data (SAE & Imperial) EL48-6D Overall dimension Total weight (lbs) Load (lbs) Model Tire Full Capacity Size Draw bar load axle 23.1 X 26 113” 118” 15567 59567 18246 4830 28L X 26 16922 60922 18661 4940 EL48-6D 123”...
  • Page 21 23.1 X 26 113” 118” 18300 79350 24605 5536 28L X 26 19654 80704 25024 5631 EL48-6D 123” 119” 6100 725/65 X 26 28 ft 98” 34 ft 19998 81048 25131 5655 6100 UK gal 7300 US gal 850/50 X30.5...
  • Page 22 Technical data Geometric data (SAE & Imperial) EL48-8D Overall dimension Total weight (lbs) Load (lbs) Model Tire Full Capacity Size Axles Draw bar load EL48-8D 4832 23.1 X 26 32 ft 86.5” 38 ft 123” 108” 16675 65075 15230 4154...

  • Page 23: Geometric Data (Metric)

    Technical data Geometric data (Metric) Geometric data (Metric) EL48-4D Overall dimension (m) Total weight (kg) Load (kg) Model Size Full Capacity Tire Axles Draw bar load 23.1 X 26 2,87 5667 22017 10008 2002 28L X 26 6078 22428 10194...
  • Page 24 Technical data Geometric data (Metric) EL48-6D Overall dimension (m) Total weight (kg) Load (kg) Model Tire Full Capacity Size Axles Draw bar load 23.1 X 26 2,87 7076 27076 8294 2195 28L X 26 7692 27692 8482 2245 EL48-6D 3,12...
  • Page 25 Size Axles Draw bar load 23.1 X 26 2,87 8318 36068 11184 2516 28L X 26 8934 36684 11375 2559 EL48-6D 3,12 3,02 725/65 X 26 8,53 2,49 10,36 9090 36840 11423 2570 6100 27750 l 850/50 X30.5 3,48 9367...
  • Page 26 Technical data Geometric data (Metric) EL48-8D Overall dimension (m) Total weight (kg) Load (kg) Model Tire Full Capacity Size Axles Draw bar load EL48-8D 23.1 X 26 9,75 11,58 3,12 2,74 7580 29580 6923 1888 4832 22000 l 23.1 X 26...

  • Page 27: Tire Specifications

    Technical data Tire specifications Tire specifications Galaxy 850/50R X 32 Dimensions (inches) Weight (rim included) Diameter Width Radial 33.5 Pressure (psi) Speed (mph) Carrying capacity (lbs) 12030 12930 13780 14590 15380 16140 16860 17580 11010 11560 12080 12590 13090 13560 14030 14500 10610...
  • Page 28 Technical data Tire specifications Alliance 850/50 X 30.5 Dimensions (inches) Weight (rim included) Diameter Width 33.5 Pressure (psi) Speed (mph) Carrying capacity (lbs) 24340 26060 29300 20680 22160 24910 17380 08610 20930 15640 16760 18830 Pressure (bar) Speed 1.59 1.79 2.21 (km/h) Carrying capacity (kg)
  • Page 29 Technical data Tire specifications Goodyear 23.1 X 26 Dimensions (inches) Weight (rim included) Diameter Width 23.5 Pressure (psi) Speed (mph) Carrying capacity (lbs) 7554 7980 8512 9044 9510 6930 7320 7808 8296 8723 6305 6660 7104 7548 7937 5680 6000 6400 6800 7150...

  • Page 30: Tractor Specifications

    Technical data Tractor specifications Tractor specifications Minimum HP When spreading When injecting or Spreader model PTO RPM When spreading manure at ground burying manure into manure on hilly land level soil 3600 4000 540 - 1000 4400 4400 4800 5250 540 - 1000 5600 6000...

  • Page 31: Performance Data

    Technical data Performance data Performance data Spreader Maximum towing speed 25 mph [40 km/h] Maximum speed using power 8 mph [12 km/h] steering system Operating temperature 5°C [41°F] minimum Spreading flow rate PTO impeller drive Maximum manure consistency for spreading 2 ½”...

  • Page 32: Hydraulic Hose Specifications

    Technical data Hydraulic hose specifications Spreader draw bar inclination The spreader draw bar is adjusted on the spreader frame according to the tractor draw bar height. Spacers are placed between the spreader draw bar and the spreader tank to obtain a 3 degree angle towards the front of the tank. It allows a complete drainage of the liquid inside the tank and it ensures that the PTO shaft operates at a proper angle.

  • Page 33: Bolt Torque Chart

    Technical data Lubricant specifications Bolt torque chart Note! Refer to the bolt torque chart below unless otherwise specified in this manual. Bolt diameter Bolt Mat. 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” SAE 2 6 ft-lb 12ft-lb 20ft-lb 32ft-lb 47ft-lb...

  • Page 34: Handling And Assembly

    Handling and assembly Safety instructions for handling and assembly Handling and assembly Special personnel qualification required for handling Handling must be performed by a qualified forklift operator and/or qualified overhead crane or hoist operator. Read the section Safety - Personnel qualifications. Safety instructions for handling and assembly Warning! Always keep this product on a flat and level surface.

  • Page 35: Packing Material Disposal

    Handling and assembly Packing material disposal 5.2.2 Assembly tools Description Purpose Wrench set To tighten bolts Ratchet tool set To tighten bolts Torque wrench To tighten bolts Air impact To tighten wheel nuts Brake spring pliers To install the air brake springs Screw driver set To install bottom valve Cutter...

  • Page 36: Handling The Product

    Handling and assembly Handling the product Handling the product Warning! Do not stand under suspended loads. Falling loads can cause fatal injuries! Attention! To lift this product use a lifting device with a minimum lifting capacity of 30 000 lbs [15 000 kg]. The lifting capacity only includes the weight of the product.
  • Page 37 Handling the product Warning! Always keep the spreader lifted while laying on the support stands (not supplied by GEA) and make sure the support stands can withstand the spreader weight. ● Position the spreader on support stands (2); ● Remove the transport stands and the wrapping that may cover components fixed to the spreader;...

  • Page 38: Axle Assembly

    Handling and assembly Axle assembly Axle assembly If the spreader is shipped in a container, the non-directional axle may have to be assembled. 5.5.1 Air valve removal Note! The suspension cylinder will extend. ● Unscrew the air valve (1); ● Remove the valve spring located inside the air valve to allow air release; ●...
  • Page 39 Handling and assembly Axle assembly 5.5.2 Arms assembly ● Install four arms (1) on the axle using bolts (2), washers (3) and nuts (4). Torque to 350 ft-lb [475 NM]; ● Slide the axle (10) under the spreader using a floor jack. Make sure the four arms are positioned toward the front of the spreader;...
  • Page 40 Handling and assembly Axle assembly ● Lift the axle (10) using the floor jack; ● Align the suspension cylinder (12) hole with the bracket (11) holes then insert a connecting rod (13) through the holes. Secure the connecting rod using cotter pins (14) on both sides; ●...
  • Page 41 Handling and assembly Axle assembly 5.5.3 Weight transfer assembly If the spreader is equipped with the weight transfer option, proceed with the following steps on both cylinders of the first axle. If the spreader is not equipped with the weight transfer option, proceed with the next step. ●...
  • Page 42 Handling and assembly Axle assembly 5.5.4 Translucent hose assembly This step is not required for spreader equipped with oil on both sides of suspension cylinder. ● Remove air valve from the cylinder opening (2); ● Apply Teflon tape on the straight adapter (1) threads; ●...
  • Page 43 Handling and assembly Axle assembly 5.5.5 Knuckle installation ● Remove the protective bags from the axle (1); ● Match the number written on the knuckle (2) with the number written on the axle (1) end; ● Apply grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent) on the top and bottom inner ends of the pivot tube (3) and on the bearing (4);...
  • Page 44 Handling and assembly Axle assembly 5.5.6 Knuckle connection ● Insert the bolt (1) in the connecting rod (2). Screw the jam nut (3) on the bolt (1), keep a space between the nut (3) and the connecting rod (2); ● Bolt the assembly in the steering knuckle side plate (4) until the jam nut (3) touches the side plate (4);...

  • Page 45: Hydraulic Braking System Assembly

    Handling and assembly Hydraulic braking system assembly Hydraulic braking system assembly 5.6.1 Hub assembly Warning! Do not stand under suspended loads. Falling loads can cause fatal injuries! Attention! To lift wheel hub, use a lifting device with a minimum lifting capacity of 150 lbs [70 kg].
  • Page 46 Handling and assembly Hydraulic braking system assembly 5.6.2 Brake parts assembly ● Place the brake pads (1) in the caliper (2) and position the assembly on the brake disk (3); ● Align the holes of the caliper (2) with the holes of the support (4); ●...

  • Page 47: Air Braking System Assembly (Optional)

    Handling and assembly Air braking system assembly (optional) Air braking system assembly (optional) 5.7.1 Brake parts assembly Attention! Do not exceed 120 psi [8.27 bar] when connecting the air supply to the air braking system. ● Build air pressure in the air braking system to rotate the ''S'' camshaft (1): - Connect the tractor air brake outlets to the spreader air brake emergency line (red hose) and service line (yellow/blue hose).
  • Page 48 Handling and assembly Air braking system assembly (optional) 5.7.2 Wheel hub assembly Attention! To lift wheel hub, use a lifting device with a minimum lifting capacity of 150 lbs [70 kg]. ● Apply a very thin layer of grade 2, 880 Crown and Chassis grease in the receptacle (1) using a brush;...
  • Page 49 Handling and assembly Air braking system assembly (optional) 5.7.3 Drum assembly Note! Make sure the air pressure in the emergency line (red hose) is maintained during the installation of the drum. The air pressure will keep brake linings close to the drum, which makes installation easier. ●...
  • Page 50 Handling and assembly Air braking system assembly (optional) 5.7.4 Dust shield assembly ● Assemble the upper and the lower dust shields (1, 2) behind the drum (3) using bolts, flat washers and locknuts; ● Fix the lower dust shield (2) on the steering knuckle (4) using bolts and lock washers;...

  • Page 51: Wheel Assembly

    Handling and assembly Hydraulic suspension adjustment Wheel assembly Warning! Do not stand under suspended loads. Falling loads can cause fatal injuries! Attention! To lift the wheels, use a lifting device with a minimum lifting capacity of 1000 lbs [500 kg]. ●...

  • Page 52: Anti-Siphon Assembly

    Handling and assembly Top fill indicator assembly 5.10 Anti-siphon assembly Warning! Beware of potential falls: always walk on the nonslip band installed on the product. ● Loosen the bolts holding the disc flanges (1) and the collar (2); ● Turn the anti-siphon (3) upward; ●...
  • Page 53 Handling and assembly Top fill indicator assembly ● Place the O-ring over the lid (4) of the top fill indicator; ● Turn the top fill indicator (2) upside down and insert it into the spreader tank; ● Screw both handles (1) to maintain the assembly.

  • Page 54: Powerhitch Assembly (Optional)

    Handling and assembly PowerHitch assembly (optional) 5.12 PowerHitch assembly (optional) ● Insert the hitch pin (1) in the tractor draw bar (2); ● Secure the hitch pin (1) using the Nord-Lock washer (3) and nut (4); ● Using a pipe wrench or a key, torque the nut to 600 ft-lb (813 NM) minimum; ●...

  • Page 55: Self-Loading Assembly (Optional)

    Handling and assembly Self-loading assembly (optional) 5.13 Self-loading assembly (optional) Warning! Beware of potential falls: always walk on the nonslip band installed on the product. Inner valve cylinder Primer pump (if applicable) Hose supports Note! The flexible suction hose is not shown in the illustration above. It is installed on the opposite side of the spreader.
  • Page 56 Handling and assembly Self-loading assembly (optional) 5.13.1 Cylinder assembly ● Cut tie wraps (1) to remove the inner valve cylinder (2) from the spreader; ● Raise the extension of the inner valve cylinder (2) located inside the tank. Insert a screwdriver (3) through the extension bracket to maintain it at its maximum height;...
  • Page 57 Handling and assembly Self-loading assembly (optional) 5.13.2 Primer pump installation (if applicable) Attention! To lift the primer pump, use a lifting device with a minimum lifting capacity of 250 lbs [110 kg]. ● Using provided hardware, bolt the primer pump (1) on the supports (2). Tighten bolts;...

  • Page 58: Fenders Assembly (Optional)

    Handling and assembly Fenders assembly (optional) 5.14 Fenders assembly (optional) ● Install the fender supports (1) on the brackets welded on the spreader side using carriage bolts, flat washers and locknuts; ● Tighten all nuts; Additional supports / sections may be required. Note! Apply silicone on the brackets and on the supports before installing the fender sections in order to avoid rattling noise.

  • Page 59: Mudguards Assembly (Optional)

    Handling and assembly Mudguards assembly (optional) 5.15 Mudguards assembly (optional) ● Install the mudguard supports (1) on the brackets (2) welded on the side of the spreader using carriage bolts, flat washers and locknuts; ● Tighten all nuts; 2018-9015-001 59 / 192 09-2016...
  • Page 60 Handling and assembly Mudguards assembly (optional) Additional supports / sections may be required. Note! Apply silicone on the brackets, on the supports and on mudguard sections to avoid rattling noise caused by vibration. Install mudguard sections using carriage bolts, flat washers and locknuts. Follow these steps: ●...

  • Page 61: Nursing Kit Assembly (Optional)

    Handling and assembly Nursing kit assembly (optional) 5.16 Nursing kit assembly (optional) Warning! Beware of potential falls: always walk on the nonslip band installed on the product. Attention! To lift the nursing kit assembly, use a lifting device with a minimum lifting capacity of 1450 lbs [650 kg].

  • Page 62: Ladder Assembly (Optional)

    Handling and assembly Hydraulic door on fill opening assembly (optional) 5.17 Ladder assembly (optional) ● Install the ladder on the spreader using four bolts and locknuts. 5.18 Hydraulic door on fill opening assembly (optional) Warning! Beware of potential falls: always walk on the nonslip band installed on the product.

  • Page 63: Hopper Assembly (Optional)

    Handling and assembly Rear lights assembly (optional) 5.19 Hopper assembly (optional) Warning! Beware of potential falls: always walk on the nonslip band installed on the product. Attention! To lift the hopper, use a lifting device with a minimum lifting capacity of 125 lbs [50 kg].

  • Page 64: Spreading Nozzles Assembly (Optional)

    Handling and assembly Spreading nozzles assembly (optional) 5.21 Spreading nozzles assembly (optional) 5.21.1 Nozzles without manual directional valve Top nozzle assembly ● Place the O-ring (1) around the lid of the adapter (2); ● Place the adapter (2) on the anti-siphon end (3). Bolt the assembly using provided hardware;...
  • Page 65 Handling and assembly Spreading nozzles assembly (optional) Bottom nozzle assembly Bolted to the spreader ● Place the O-ring (1) around the lid of the adapter (2); ● Place the adapter (2) on the anti-siphon end (3). Bolt the assembly using provided hardware;...
  • Page 66 Handling and assembly Spreading nozzles assembly (optional) 5.21.2 Nozzles with manual directional valve Bolted to the spreader Manual directional valve assembly ● Place the O-ring (1) around the lid of the adapter (2); ● Place the adapter (2) on the anti-siphon end (3). Bolt the assembly; ●...
  • Page 67 Handling and assembly Spreading nozzles assembly (optional) Safety cap assembly ● Insert a seal (14) inside the end cap (15); ● Apply grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent) on the seal (14); ● Slide the end cap (15) on adapter (2) until it reaches the adapter welded ring; ●...

  • Page 68: Tool Bar Assembly (Optional)

    Handling and assembly Tool bar assembly (optional) 5.22 Tool bar assembly (optional) 5.22.1 Tool bar with 24'' hydraulic disc injectors ● Bolt the tool bar (1) to the spreader frame (2) using provided hardware; ● Fix the support rods (3) to the tool bar (1); ●...
  • Page 69 Handling and assembly Tool bar assembly (optional) 5.22.2 Deflectors tool bar ● Bolt the tool bar (1) to the spreader frame (2) using provided hardware; ● Fix the plate (3) to the hydraulic cylinder (4); ● Install safety chains (5); ●...
  • Page 70 Handling and assembly Tool bar assembly (optional) ● Install the deflectors (8) on the tool bar (1) using provided hardware; ● Position the hose support (9) halfway between the tool bar end and the hinge (10) on both sides; ● Fix the hose support (9) on the tool bar using provided hardware; ●...
  • Page 71 Handling and assembly Tool bar assembly (optional) 5.22.3 Flex drop hoses tool bar ● Bolt the tool bar (1) to the spreader frame (2) using provided hardware; ● Fix the plate (3) to the hydraulic cylinder (4); ● Install safety chains (5); ●...
  • Page 72 Handling and assembly Tool bar assembly (optional) ● Install the tools (8) on the tool bar (1) using provided hardware; ● Install a hose (9) from the spreader distributor to the tool (8); ● Cut the hose (9) at proper length. The hose (9) should not be tight, keep a loose;...
  • Page 73 Handling and assembly Tool bar assembly (optional) 5.22.4 Tool bar with 22'' concave disc incorporators ● Bolt the tool bar (1) to the spreader frame (2) using provided hardware; ● Connect the hydraulic cylinder to the tool bar (1); ● Install safety chains (3); ●...
  • Page 74 Handling and assembly Tool bar assembly (optional) ● Install the tools (4) on the tool bar (1); ● Install a hose (5) from the spreader distributor to the tool (4); ● Cut the hose (5) at proper length. The hose (5) should not be tight, keep a loose;...
  • Page 75 Handling and assembly Tool bar assembly (optional) 5.22.5 Gauge wheel (if applicable) ● Fix the gauge wheel on the tool bar as illustrated above using provided hardware; ● To adjust the gauge wheel height, remove the locking plate (1) to unlock the wheel.
  • Page 76 Handling and assembly Tool bar assembly (optional) 5.22.6 3 deflectors 38 ft tool bar ● Apply silicone on flange (2); ● Fix the part (1) to the flange (2) and to the tool bar frame (3), on both sides, using provided hardware; ●...
  • Page 77 Handling and assembly Tool bar assembly (optional) ● Apply grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent) on the part (5); ● Insert the arm (4) over the part (5); ● Install the pivot support (6) on the arm (4) then fix the pivot support (6) to the tool bar frame (3);...
  • Page 78 Handling and assembly Tool bar assembly (optional) ● Install the deflectors (8) as illustrated above using provided hardware; ● Lubricate all greasing points on the tool bar using grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent); ● Open each arm (4) manually until the stopper is reached; ●...

  • Page 79: Initial Commissioning

    Initial commissioning Safety instructions for initial commissioning Initial commissioning Special personnel qualification required for initial commissioning Initial commissioning must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for initial commissioning Warning! Do not start this product until the initial commissioning checklist is completed.

  • Page 80: Power Steering

    Initial commissioning Power steering Power steering Control valve Attention! Since tractors can be equipped with an open or a closed hydraulic system, the control valve must be set with the appropriate plug to avoid overheating/damaging hydraulic components. Contact your tractor dealer.

  • Page 81: Initial Commissioning Checklist

    Initial commissioning Initial commissioning checklist Initial commissioning checklist This checklist must be completed by the dealer and the customer to validate that the product is assembled and/or installed according to the manufacturer's instructions and that it is safe for use. Note! Additional information necessary to complete the checklist can be found in this instruction manual.
  • Page 82 Initial commissioning Initial commissioning checklist DONE Power steering The power steering is operational, the wheels respond to the tractor command. The tractor oil flow is adjusted for the power steering. The owner is instructed on how to operate the power steering system. Hydraulic brakes DONE The hydraulic brakes are operational.

  • Page 83: Checks After Initial Commissioning

    Handing over to the customer Hand over warranty registration form The warranty registration form must be completed and signed by the customer and the dealer. The warranty registration form must be returned to GEA Farm Technologies Canada Inc. to validate the warranty. 2018-9015-001...

  • Page 84: Operating

    Operating Checks before operation Operating Special personnel qualification required for operation Operating must be performed by qualified personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for operation Warning! Tip over hazard when traveling on a hilly land. Adapt the tractor driving to the land conditions.

  • Page 85: Connecting The Spreader

    Operating Connecting the spreader Connecting the spreader 7.4.1 Hitching the spreader Attention! Connect the hydraulic hoses properly to ensure safe operation. Refer to section Appendix - Hydraulic diagram. Note! The tractor draw bar must be adjusted to minimum length. Note! The spreader must be towed by the tractor for which it was designed.
  • Page 86 Operating Connecting the spreader Single / double hitch connection ● Raise the guiding mechanism (1) of the spreader. Use a bungee cord (2) to secure it on a hose support ring (3); ● Position the tractor to connect the draw bar to the spreader hitch (double hitch model illustrated);...
  • Page 87 Operating Connecting the spreader Ball hitch connection ● Lubricate all greasing points using grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent); ● Remove the pin (1); ● Position the tractor to connect its draw bar to the spreader hitch; ●...
  • Page 88 Operating Connecting the spreader PowerHitch connection ● Raise the guiding mechanism (1) of the spreader. Use a bungee cord (2) to secure it on a hose support ring (3); ● Using grade 2 PRECISION MOLY EP2 grease (or equivalent), lubricate all greasing points; ●...
  • Page 89 Operating Connecting the spreader ● Use the alignment tool (4) to position the PowerHitch on the tractor draw bar; ● Apply grade 2 PRECISION MOLY EP2 grease (or equivalent) on the bolt and secure the coupling using provided hardware. Torque to 278 ft-lb (376 NM);...
  • Page 90 Operating Connecting the spreader ● Connect power steering mechanism (6) to the draw bar assembly using provided hardware; ● Connect the power steering rod (7) to the power steering mechanism (6) using the lock pin and the washer; ● Connect the spreader hydraulic hoses to the tractor to operate the power steering system.
  • Page 91 Turn off the tractor and apply the hand brake before connecting or disconnecting the PTO driveline. Refer to the following instructions when the PTO driveline is supplied by GEA otherwise follow the manufacturer's recommendations. Safety chains (European model only) ● Safety chains must be in place at all times to prevent the driveline guards from rotating.
  • Page 92 Operating Connecting the spreader Maximum angle of PTO joints Constant velocity PTO driveline 70° 10° maximum maximum ● One PTO joint must be set at a maximum of 70° angle. The other PTO joint must be set at a maximum of 10° angle. 15°...

  • Page 93: Testing Safety Components

    Operating Testing safety components Testing safety components Lights ● Check the left and right signal lights and visually confirm their functionality at the rear of the spreader; ● Apply the brake and visually confirm that the brake indicators work properly. Hydraulic braking system (if applicable) ●...

  • Page 94: Moving The Spreader

    ● Set the hydraulic flow rate of the output connected to the power steering valve as per the spreader model: Spreader model Hydraulic flow rate adjustment EL48-4D 3 - 4 US gpm [11 - 15 lpm] EL48-6D 6 - 8 US gpm [23 - 30 lpm]...
  • Page 95 Turning radius Attention! Follow the turning radius to prevent premature wear of the tires and damages to wheel components. Inside radius Outside radius Spreader model EL48-4D 15' (4,58 m) 30' (9,16 m) EL48-6D 15' (4,58 m) 35' (10,67 m) EL48-8D...

  • Page 96: Loading The Spreader

    Operating Loading the spreader Loading the spreader Attention! Make sure all drains and cleaning openings are closed before loading. Attention! Always keep this product on a flat and level surface. Attention! Do not use the jack when the spreader tank contains liquid. Note! Before loading the spreader, make sure that manure is homogenized and that the consistency matches the tool bar capacity.

  • Page 97: Spreading

    Operating Spreading Spreading Attention! Never open cleaning openings and drains when the spreader tank contains liquid. Attention! If using a PTO, disengage the PTO before turning. Note! Familiarize yourself with the hydraulic functions and spreading tools before spreading. 7.8.1 Spreading with a nozzle ●...
  • Page 98 Operating Spreading 7.8.3 Spreading with three deflector 38 FT tool bar Danger! Before moving the spreader on public roads, make sure the tool bar is correctly positioned for safe transportation (set to the smallest position in width, completely raised and locked with safety chains), if applicable.
  • Page 99 Operating Spreading 7.8.4 Spreading with low spreading tool bar Danger! Before moving the spreader on public roads, make sure the tool bar is correctly positioned for safe transportation (set to the smallest position in width, completely raised and locked with safety chains), if applicable.
  • Page 100 Operating Spreading 7.8.5 Spreading with 22” concave disc incorporators Danger! Before moving the spreader on public roads, make sure the tool bar is correctly positioned for safe transportation (set to the smallest position in width, completely raised and locked with safety chains), if applicable.
  • Page 101 Operating Spreading 7.8.6 Spreading with 24'' hydraulic disc injectors Danger! Before moving the spreader on public roads, make sure the tool bar is correctly positioned for safe transportation (set to the smallest position in width, completely raised and locked with safety chains), if applicable.

  • Page 102: Operating Spreader Options

    Operating Operating spreader options Operating spreader options 7.9.1 Self-loading Warning! ROTATING DRIVELINE! KEEP AWAY! Note! Before loading the spreader, make sure that manure is homogenized and that the consistency is adequate for spreading. Refer to sections Technical data - Performance data and Appendix - Consistency test. ●...
  • Page 103 Operating Operating spreader options Legend: Open position Ø Closed position ● Set the directional valve (B) to loading position (1); ● Engage the impeller; ● Turn on the tractor hydraulic outlet to feed the primer pump; ● Close the ball valve (C); ●...
  • Page 104 Operating Operating spreader options ● Remove suction hose by pushing receptacle lever (12) disconnect the suction hose adapter (13) from the receptacle (14); ● Disengage the impeller; ● Lock mechanism in place by flipping the locking flat bar (15) located on one side of the receptacle (16).
  • Page 105 Operating Operating spreader options 7.9.2 In-tank recirculation kit Attention! If using a PTO, disengage the PTO when turning. ● Position directional valve indicator (1) in recirculating mode (2); ● Engage impeller revolution; ● Disengage the impeller to interrupt recirculating mode (example: before turning when using a PTO);...
  • Page 106 Operating Operating spreader options 7.9.3 Nursing kit Danger! BEWARE OF ELECTRICAL POWER LINES! Operating this product near electrical power lines can result in fatal injuries. Make sure this product is operated in a secure environment. Consult your local electrical supplier regarding electrical safety. Attention! Always keep this product on a flat and level surface.
  • Page 107 Operating Operating spreader options 7.9.4 Hydraulic door on fill opening Warning! Do not operate the hydraulic door while a person stands on the spreader. Attention! Make sure the opening is not obstructed. Note! Make sure the ball valve is opened before operating the hydraulic door. The ball valve is located on the door frame.

  • Page 108: Disconnecting

    Operating Disconnecting 7.10 Disconnecting PTO driveline disconnection (if applicable) Warning! Turn off the tractor and apply the hand brake before connecting or disconnecting the PTO driveline. Attention! Keep all hose couplings clear of dirt and sand when disconnected. Always hook them on their supports. Note! Refer to the PTO driveline instruction manual and follow the manufacturer's recommendations.
  • Page 109 Operating Disconnecting Unhitching the spreader ● Keep the spreader on a flat and level surface; ● Place wheel chocks; ● Remove the manual jack (1) from the transportation support (2); ● Place the jack on the draw bar, secure with a safety pin (3); ●...
  • Page 110 Operating Disconnecting Single / double hitch ● Remove the pin (6); ● Raise the guiding mechanism using a bungee cord; ● Using the jack, lift the spreader draw bar. Ball hitch ● Unlock the power steering rod (7); ● Raise the ball hitch steering system (8);...

  • Page 111: Troubleshooting

    Troubleshooting Safety instructions for troubleshooting Troubleshooting Special personnel qualification required for troubleshooting Troubleshooting must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for troubleshooting Read the section Safety. 2018-9015-001 111 / 192 09-2016...

  • Page 112: Troubleshooting Possible Faults

    Troubleshooting Troubleshooting possible faults Troubleshooting possible faults Spreading Symptom Possible cause Solution The spreader does not The liquid manure is too Check consistency. Refer spread properly or not at thick. to section Appendix - all. Consistency test. The directional valve is not Set the directional valve in in the proper position.
  • Page 113 Troubleshooting Troubleshooting possible faults Hydraulic braking system Symptom Possible cause Solution The spreader partially The hydraulic hoses of the Connect hydraulic hoses brakes or does not brake at tractor are not connected to properly. Refer to section all. the hydraulic braking Appendix - Hydraulic system.
  • Page 114 Troubleshooting Troubleshooting possible faults Air braking system Symptom Possible cause Solution The spreader partially The air brake hoses (red Connect hoses. brakes or does not brake and yellow/blue) are not at all. connected to the tractor outlet. The air brake hose Connect the hose.
  • Page 115 Troubleshooting Troubleshooting possible faults Power steering system Symptom Possible cause Solution Unusual wear of the The minimum turning Follow the minimum turning spreader tires. radius is not followed when radius indicated in section turning with the spreader. Operating - Moving the spreader - Turning radius.
  • Page 116 Troubleshooting Troubleshooting possible faults Electrical Symptom Possible cause Solution Signal lights / Halogen Electrical plug is not Connect electrical plug to lights do not turn on. connected to the tractor. the tractor. Light bulb burned out. Replace light bulb. Electrical wires cut. Repair the electrical problem.

  • Page 117: Maintenance

    Maintenance Safety instructions for maintenance Maintenance Special personnel qualification required for maintenance work Maintenance work must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for maintenance Attention! Tractor PTO or hydraulic components must be disconnected unless otherwise specified in the maintenance instructions.

  • Page 118: Schedule Maintenance Responsibilities

    Maintenance Schedule maintenance responsibilities Schedule maintenance responsibilities 9.3.1 GEA Farm Technologies Canada Inc. maintenance schedule Task Action by Visual inspection Lubricate hitch and power steering Lubricate the equipment Check oil level of bearing housing Fill the grease chamber of the bearing housing...

  • Page 119: Visual Inspection

    Lubricate hitch and power steering Attention! When operating this GEA product using other manufacturers components and/or products such as a PTO, a tractor, a motor, a pump, etc., ALWAYS perform maintenance of the component and/or product as recommended by its manufacturer.
  • Page 120 Maintenance Lubricate hitch and power steering Ball hitch ● Lubricate all lubrication points. PowerHitch ● Lubricate all points (5); ● Lubricate the ball (6). To ensure adequate greasing, remove the load on the ball by lifting the draw bar with the jack;...

  • Page 121: Lubricate The Equipment

    Maintenance Fill the grease chamber of the bearing housing (if applicable) Lubricate the equipment Before each use or every 10 hours Note! Use grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent). ● Lubricate all parts labelled with: Refer to section Appendix - Label position. Check oil level of bearing housing (if applicable) Before each use or every 10 hours Note!

  • Page 122: Grease The Steering Knuckles

    Maintenance Check oil level over primer pump piston (if applicable) Grease the steering knuckles Before each use or every 10 hours Note! Use grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent). ● Add grease in the steering knuckles through the fittings located behind the spreader wheels;...

  • Page 123: Check Hydraulic Suspension

    Maintenance Check bottom translucent hose of suspension cylinders 9.11 Check hydraulic suspension Before each use or every 10 hours ● Park the spreader on a flat and level surface; ● Measure length suspension rod (X), the dimension must be 6” (15 cm); ●...

  • Page 124: Torque Wheel Nuts

    Maintenance Purge air tank (only with air brake option) 9.13 Torque wheel nuts Before each use or every 10 hours Note! It is of prime importance to check the torque of the nuts after the 3 to 5 first trips. ●...

  • Page 125: Check Parallel Bars Springs Adjustment

    Maintenance Adjust fingers of the power steering mechanism 9.15 Check parallel bars springs adjustment Before each use ● Pull the spreader in a straight line to align the spreader and the tractor wheels; ● Position parallel bars perpendicular to the flat bar support (2) by adjusting the eye bolts (3).

  • Page 126: Grease Wheel Hub Bearings

    Maintenance Grease wheel hub bearings 9.17 Grease wheel hub bearings Every 200 hours of use Note! Use grade 2 - 880 Crown and Chassis grease (or equivalent). ● Using a jack, lift the axle until the tire no longer touches the ground; ●...

  • Page 127: Torque Bolts

    Maintenance Lubricate the tool bar (option) 9.18 Torque bolts Every 200 hours of use Check torque of : ● mudguard and fender bolts; ● dust shield bolts; ● transportation support bolts; ● components fastened on the spreader. Refer to section Technical data - Bolt torque chart. 9.19 Change the oil of bearing housing (if applicable) Every 200 hours of use...

  • Page 128: Open Drains

    Maintenance Open drains 9.21 Open drains After each use Attention! Make sure the spreader is empty before opening the drains. ● Use the wheel nut wrench to turn the pivot bolt (1) to open the drain (2); ● Clean the drain (2); ●...

  • Page 129: Open Cleaning Openings

    Maintenance Grease slack adjuster (only with air brake option) 9.22 Open cleaning openings After each use Attention! Make sure the spreader is empty before opening cleaning openings. ● Unscrew the handles (1); ● Remove the cover. 9.23 Grease slack adjuster (only with air brake option) Once a year Attention! Do not over grease the slack adjusters, it could damage the seal.

  • Page 130: Clean The Product

    Maintenance Clean the product 9.24 Clean the product After each use and once a year Warning! Beware of potential falls: always walk on the nonslip band installed on the product. Attention! Use cold water to clean this product. Do not exceed 2000 psi [105 bar] when using a pressure washer and keep the nozzle at a distance of 1ft [30 cm] from the surface to clean.

  • Page 131: Change Hydraulic Brake Parts

    Maintenance Change hydraulic brake parts 9.25 Change hydraulic brake parts If necessary Remove the wheel Attention! Make sure the spreader is empty. ● Using a jack with a minimum lifting capacity of 4000 lbs (2000 kg), lift the spreader wheel; ●...
  • Page 132 Maintenance Change hydraulic brake parts Remove calipers ● Remove bolts (1) and sleeves (2) from the calipers (3); ● Remove the calipers (3) from the brake disk (4); ● Remove the brake pads (5) from the calipers (3); ● Replace the brake pads (5); ●...

  • Page 133: Calibrate The Hydraulic Braking System

    Maintenance 9.26 Calibrate the hydraulic braking system If necessary Bleed brake system Note! Use DOT 3 brake fluid. ● Connect the hydraulic hoses of the spreader braking system to the tractor; ● Start the engine of the tractor; ● Remove the filling plug (1) located on top of the master cylinder;...
  • Page 134 Maintenance Adjust master cylinder Note! Use DOT 3 brake fluid. ● Connect the hydraulic hoses of the tractor to the spreader braking system; ● Start the engine of the tractor; ● Do not apply the brakes. Measure the length of the master cylinder rod (1);...

  • Page 135: Change Air Brake Parts

    Maintenance Change air brake parts 9.27 Change air brake parts If necessary Note! Connect the emergency line (red hose). Remove the wheel Attention! Make sure the spreader is empty. ● Do not apply air pressure in the emergency line (red hose); ●...
  • Page 136 Maintenance Change air brake parts Remove the brake drum Note! It is strongly recommended to change the brake drum and retaining springs each time the lining is replaced. Part No Description 2018-4710-180 Brake drum (2) ● Apply and maintain air pressure in the emergency line (red hose) to release the braking mechanism;...
  • Page 137 Maintenance Change air brake parts Remove the brake linings Part No Description Upper brake lining (6) Lower brake lining (7) 2018-4701-560 (kit) Two retaining springs (8) Blue spring (9) ● Apply and maintain air pressure in the emergency line (red hose) to release tension on the springs;...

  • Page 138: Calibrate The Air Braking System

    Maintenance Calibrate the air braking system 9.28 Calibrate the air braking system If necessary Attention! Do not exceed 120 psi [8.27 bar] when connecting the air supply to the braking system. Note! The parking brake system is designed to immobilize the spreader mechanically when air pressure in the emergency line (red hose) is low.
  • Page 139 Maintenance Calibrate the air braking system Adjust the slack adjuster ● Using a ratchet with a 9/16” socket, turn the adjustment bolt (1) clockwise until the brake linings touch the drum. Then, loosen ½ turn counterclockwise to set clearance. Repeat for each slack adjuster. Test the service brakes ●...

  • Page 140: Adjust Hydraulic Suspension

    Maintenance Adjust hydraulic suspension 9.29 Adjust hydraulic suspension ● Measure the suspension rod length of the first axle (X) and of the last axle (Y) on one side of the spreader; ● Add the measures (X+Y) to obtain the total length; ●...
  • Page 141 Maintenance Adjust hydraulic suspension Adjustment for suspension with oil on top of piston Note! Position this product and the tractor on a flat and level surface to proceed with the suspension adjustment. The adjustment must be done on one side of the spreader at a time. Make sure the oil level in the tractor or hydraulic power unit is sufficient.
  • Page 142 Maintenance Adjust hydraulic suspension Adjustment for suspension with oil on each side of piston (optional) Note! Position the spreader and the tractor on a flat and level surface to proceed with the suspension adjustment. The adjustment must be done on one side at a time. Make sure the oil level of the tractor or hydraulic power unit is sufficient.

  • Page 143: Calibrate The Primer Pump Reversing Valve

    Maintenance Calibrate the primer pump reversing valve ● Disengage the hydraulics; ● Close the two ball valves (1) of the suspension hydraulic hoses; ● Disconnect suspension hydraulic hoses and place them inside the spreader frame; ● Repeat all steps to adjust the suspension cylinders on the other side of the spreader.
  • Page 144 Maintenance Calibrate the primer pump reversing valve Adjustment Note! Check the valve spool before calibrating the reversing valve. In many cases, calibration is not necessary. ● Connect the hydraulic circuit of the primer pump to the tractor outlets; ● Activate the tractor hydraulic control; ●...

  • Page 145: Adjust Power Steering

    Maintenance Adjust power steering 9.31 Adjust power steering If necessary Legend: Guiding mechanism Restrictor Power steering control valve End axle cable Safety mechanism 2018-9015-001 145 / 192 09-2016...
  • Page 146 Maintenance Adjust power steering Guiding mechanism adjustment ● Remove the bungee cord to lower the guiding mechanism (1) on the tractor draw bar (3); ● Grease the pin (2) using grade 2 PRECISION XL5 MOLY EP2 grease (or equivalent); ● Insert the pin (2) through the tractor draw bar (3) and the spreader hitch (4);...
  • Page 147 Depending on the spreader and tractor model, the flow rate must be adjusted as indicated in the following chart. Spreader model Hydraulic flow EL48-4D 3 - 4 US gpm [11 - 15 lpm] EL48-6D 6 - 8 US gpm [23 - 30 lpm]...
  • Page 148 Maintenance Adjust power steering Cables adjustment Note! Make sure the spreader and the tractor wheels are perfectly aligned before adjusting the cables. Note! The power steering rubber seals are not shown in the following illustrations. ● All previous adjustments must be performed before proceeding with the cables adjustment;...

  • Page 149: Shear Bolts Replacement Kit

    Maintenance Shear bolts replacement kit Relief valve adjustment The control valve is equipped with a relief valve to release the excess pressure inside the power steering hydraulic system. Note! Do not unscrew the relief valve needlessly to ensure maximum efficiency of the power steering. Note! Adjust the control valve only when all the previous steps have been performed.

  • Page 150: Decommissioning

    Decommissioning Safety instructions for decommissioning Decommissioning 10.1 Special personnel qualification required for decommissioning Decommissioning may only be performed by qualified personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. 10.2 Safety instructions for decommissioning Attention! Keep all hose couplings clear of dirt and sand when disconnected from the tractor.

  • Page 151: Temporary Decommissioning

    Decommissioning Temporary decommissioning 10.3 Temporary decommissioning Cleaning Warning! Beware of potential falls: always walk on the nonslip band installed on the product. Attention! Use cold water to clean this product. Do not exceed 2000 psi [105 bar] when using a pressure washer and keep the nozzle at a distance of 1 ft [30 cm] from the surface to clean.

  • Page 152: Final Decommissioning/Disposal

    Decommissioning Final decommissioning/disposal Store Note! If using a PTO driveline, refer to the instruction manual and follow the manufacturer's recommendations. ● Place the product in a storehouse after cleaning to protect it against the elements and prevent premature corrosion; ● Turn off the tractor engine; ●...

  • Page 153: Appendix

    Appendix Label position Appendix 11.1 Label position 11.1.1 Safety labels 2018-9015-001 153 / 192 09-2016...
  • Page 154 Appendix Label position 2099-4721-050 2099-4721-080 2099-4720-100 2099-4721-060 2099-4720-020 2099-4721-020 2010-4701-590 2007-4700-390 2010-4703-430 2010-4703-440 2099-4722-040 2018-4701-840 2018-9015-001 154 / 192 09-2016...
  • Page 155 Appendix Label position 11.1.2 Lubrication labels 2099-4701-240 2099-4701-250 2018-9015-001 155 / 192 09-2016...

  • Page 156: Pneumatic Diagrams

    Appendix Pneumatic diagrams 11.2 Pneumatic diagrams 11.2.1 EL48-4D air braking system Legend: Supply line Control valve Service line Test connection Air tank Air chamber (booster) 2018-9015-001 156 / 192 09-2016...
  • Page 157 Appendix Pneumatic diagrams 11.2.2 EL48-6D air braking system Legend: Supply line Control valve Service line Test connection Air tank Air chamber (booster) 2018-9015-001 157 / 192 09-2016...
  • Page 158 Appendix Pneumatic diagrams 11.2.3 EL48-8D air braking system Legend: Supply line Control valve Service line Test connection Air tank Air chamber (booster) 2018-9015-001 158 / 192 09-2016...

  • Page 159: Hydraulic Diagram - El48-4D Hydraulic Braking System

    Appendix Hydraulic diagram - EL48-4D hydraulic braking system 11.3 Hydraulic diagram - EL48-4D hydraulic braking system supplied only for manually activated brakes Legend: Disk brakes Master cylinder Calipers Pressure gauge 2018-9015-001 159 / 192 09-2016...

  • Page 160: Hydraulic Diagram - El48-6D Hydraulic Braking System

    Appendix Hydraulic diagram - EL48-6D hydraulic braking system 11.4 Hydraulic diagram - EL48-6D hydraulic braking system supplied only for manually activated brakes Legend: Disk brakes Master cylinder Calipers Pressure gauge 2018-9015-001 160 / 192 09-2016...

  • Page 161: Hydraulic Diagram - El48-8D Hydraulic Braking System

    Appendix Hydraulic diagram - EL48-8D hydraulic braking system 11.5 Hydraulic diagram - EL48-8D hydraulic braking system supplied only for manually activated brakes Legend: Disk brakes Master cylinder Calipers Pressure gauge 2018-9015-001 161 / 192 09-2016...

  • Page 162: Hydraulic Diagram - El48-4D Hydraulic Power Steering

    Appendix Hydraulic diagram - EL48-4D hydraulic power steering 11.6 Hydraulic diagram - EL48-4D hydraulic power steering Legend: Axle #1 (non-steerable) Compression spring Axle #2 (steerable) Power steering cylinder Power steering control valve Restrictor 2018-9015-001 162 / 192 09-2016...

  • Page 163: Hydraulic Diagram - El48-6D Hydraulic Power Steering

    Appendix Hydraulic diagram - EL48-6D hydraulic power steering 11.7 Hydraulic diagram - EL48-6D hydraulic power steering Legend: Axle #1 (steerable) Compression spring Axle #2 (non-steerable) Power steering cylinder (Axle #1) Axle #3 (steerable) Power steering cylinder (Axle #3) Power steering control valve...

  • Page 164: Hydraulic Diagram - El48-8D Hydraulic Power Steering

    Appendix Hydraulic diagram - EL48-8D hydraulic power steering 11.8 Hydraulic diagram - EL48-8D hydraulic power steering Legend: Axle #1 (steerable) Compression spring Axle #2 (steerable) Power steering cylinder (Axle #1) Axle #3 (non-steerable) Power steering cylinder (Axle #2) Axle #4 (steerable)

  • Page 165: Hydraulic Diagram - Self-Loading Option

    Appendix Hydraulic diagram - Self-loading option 11.9 Hydraulic diagram - Self-loading option Legend: Inner valve cylinder Reversing valve Primer pump cylinder Ball valve Inner valve control lever 2018-9015-001 165 / 192 09-2016...

  • Page 166: Hydraulic Diagram - Solenoid Valves Control Option

    Appendix Hydraulic diagram - Solenoid valves control option 11.10 Hydraulic diagram - Solenoid valves control option Legend: Solenoid valve Hydraulic component #2 Selector switch Tractor hydraulic outlets Hydraulic component #1 Tractor electric connection (12VDC) 2018-9015-001 166 / 192 09-2016...

  • Page 167: Hydraulic Diagram - Nursing Kit Option

    Appendix Hydraulic diagram - Nursing kit option 11.11 Hydraulic diagram - Nursing kit option Legend: Hydraulic cylinder Hydraulic motor Optional hydraulic cylinder Restrictor 2018-9015-001 167 / 192 09-2016...

  • Page 168: Hydraulic Diagrams - Flex Drop Hoses Or Low Pressure Deflectors

    Appendix Hydraulic Diagrams - Flex drop hoses or Low pressure deflectors 11.12 Hydraulic Diagrams - Flex drop hoses or Low pressure deflectors 11.12.1 Flex Drop Hoses or Low Pressure Deflectors (with Folding Ends) Legend: Tool bar hydraulic cylinder Ball valve Folding end hydraulic cylinder Restrictor Pressure...
  • Page 169 Appendix Hydraulic Diagrams - Flex drop hoses or Low pressure deflectors 11.12.2 Flex Drop Hoses or Low Pressure Deflectors (with Folding Ends and Hydraulic Shredder) Legend: Tool bar hydraulic cylinder Ball valve Folding end hydraulic cylinder Restrictor Shredder hydraulic motor Pressure relief valve Pressure Tank...
  • Page 170 Appendix Hydraulic Diagrams - Flex drop hoses or Low pressure deflectors 11.12.3 Flex Drop Hoses or Low Pressure Deflectors (with Folding Ends and Recirculation Kit) Legend: Tool bar hydraulic cylinder Ball valve Folding end hydraulic cylinder Restrictor Recirculation valve hydraulic cylinder Pressure Tank 2018-9015-001...
  • Page 171 Appendix Hydraulic Diagrams - Flex drop hoses or Low pressure deflectors 11.12.4 Flex Drop Hoses or Low Pressure Deflectors (with Folding Ends, Recirculation Kit and Hydraulic Shredder) Legend: Tool bar hydraulic cylinder Ball valve Folding end hydraulic cylinder Restrictor Shredder hydraulic motor Pressure relief valve Recirculation valve hydraulic cylinder Pressure...

  • Page 172: Hydraulic Diagrams - 22" Concave Disc Incorporators

    Appendix Hydraulic Diagrams - 22” Concave disc incorporators 11.13 Hydraulic Diagrams - 22” Concave disc incorporators 11.13.1 22” Concave disc incorporators without folding ends Legend: Tool bar hydraulic cylinder Restrictor Recirculation valve hydraulic cylinder Ball valve (included with recirculation kit) Shredder hydraulic motor Relief valve kit for pressurized tool bar (optional)
  • Page 173 Appendix Hydraulic Diagrams - 22” Concave disc incorporators 11.13.2 22” Concave disc incorporators with folding ends Legend: Tool bar hydraulic cylinder Restrictor Folding end hydraulic cylinder Ball valve Shredder hydraulic motor Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Relief valve kit for pressurized tool bar (optional) Pressure relief valve...

  • Page 174: Hydraulic Diagrams - 24" Hydraulic Disc Injectors

    Appendix Hydraulic Diagrams - 24” Hydraulic Disc Injectors 11.14 Hydraulic Diagrams - 24” Hydraulic Disc Injectors 11.14.1 24” Hydraulic Disc Injectors (6 Injectors without tool bar cylinders) Legend: Disc hydraulic cylinder Restrictor Shredder hydraulic motor (optional) Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Pressure gauge (optional)
  • Page 175 Appendix Hydraulic Diagrams - 24” Hydraulic Disc Injectors 11.14.2 24” Hydraulic Disc Injectors (6 Injectors with tool bar cylinders) Legend: Disc hydraulic cylinder Ball valve (included with recirculation kit) Tool bar hydraulic cylinder Pressure gauge Shredder hydraulic motor (optional) Pressure relief valve Recirculation valve hydraulic cylinder Relief valve kit for pressurized tool bar (optional)
  • Page 176 Appendix Hydraulic Diagrams - 24” Hydraulic Disc Injectors 11.14.3 24” Hydraulic Disc Injectors (8 Injectors without tool bar cylinders) Legend: Disc hydraulic cylinder Restrictor Shredder hydraulic motor (optional) Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Pressure gauge (optional) Pressure relief valve Needle valve...
  • Page 177 Appendix Hydraulic Diagrams - 24” Hydraulic Disc Injectors 11.14.4 24” Hydraulic Disc Injectors (8 Injectors with tool bar cylinders) Legend: Disc hydraulic cylinder Ball valve (included with recirculation kit) Tool bar hydraulic cylinder Pressure gauge Shredder hydraulic motor (optional) Pressure relief valve Recirculation valve hydraulic cylinder Needle valve (optional)

  • Page 178: Hydraulic Diagram - Dmi Or Yetter Injectors

    Appendix Hydraulic Diagram - DMI or Yetter Injectors 11.15 Hydraulic Diagram - DMI or Yetter Injectors Legend: Tool bar hydraulic cylinder Restrictor Shredder hydraulic motor (optional) Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Relief valve kit for pressurized tool bar (optional) (optional) Pressure relief valve...

  • Page 179: Hydraulic Diagram - 7 Dmi Injectors

    Appendix Hydraulic diagram - 7 DMI Injectors 11.16 Hydraulic diagram - 7 DMI Injectors Legend: Tool bar hydraulic cylinder Restrictor Shredder hydraulic motor (optional) Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Relief valve kit for pressurized tool bar (optional) (optional) Pressure relief valve...

  • Page 180: Hydraulic Diagram - Bourgeault Disc Injectors

    Appendix Hydraulic Diagram - Bourgeault Disc Injectors 11.17 Hydraulic Diagram - Bourgeault Disc Injectors Legend: Tool bar hydraulic cylinder Restrictor Shredder hydraulic motor (optional) Ball valve (included with recirculation kit) Recirculation valve hydraulic cylinder Relief valve kit for pressurized tool bar (optional) (optional) Pressure relief valve...

  • Page 181: Hydraulic Diagram - 38 Ft Wide Tool Bar With 3 Deflectors

    Appendix Hydraulic diagram - 38 FT Wide Tool Bar with 3 Deflectors 11.18 Hydraulic diagram - 38 FT Wide Tool Bar with 3 Deflectors Legend: Tool bar hydraulic cylinder Pressure relief valve Folding arm hydraulic motor (left side) Restrictor Folding arm hydraulic motor (right side) Ball valve Pressure Tank...

  • Page 182: Electric Diagram

    Appendix Electric diagram 11.19 Electric diagram 11.19.1 Signal lights Left side Right side Auxiliary lights Legend: White (W) Ground Black (Bl) Auxiliary lights Yellow (Y) Left flasher Red (R) Brakes Green (G) Right flasher Brown (Br) Parking light Not used 2018-9015-001 182 / 192 09-2016...

  • Page 183: Consistency Test

    11.20 Consistency test GEA Houle determined the following method to verify if the viscosity of the liquid manure is suitable for this product. 1. Set a pail on a level surface and install a 24” [60 cm] round plate at the center of the pail.

  • Page 184: Spreading Rate Calculation

    Appendix Spreading rate calculation 11.21 Spreading rate calculation Four parameters are needed to determine a spreading rate: the volume of manure, the time needed to spread the manure, the tractor speed and the spreading width. Determine the type of measurement unit (imperial or metric) and follow the instructions.
  • Page 185 Appendix Spreading rate calculation Flow rate formula: Metric unit Spreader volume ÷ spreading time = litres/minute Example: 14550 litres ÷ 3 minutes = 4850 litres/minute Imperial unit Spreader volume ÷ spreading time = gal (UK)/minute Example: 3200 gal (UK) ÷ 3 minutes = 1067 gal (UK)/min Spreading rate formula: Metric unit Flow rate x 600 ÷...

  • Page 186: Flow Rate Adjustment

    Appendix Flow rate adjustment 11.22 Flow rate adjustment The spreading rate takes the flow rate into account; If the flow rate is reduced, the spreading rate is proportionally reduced; When the maximum spreading speed is reached and the spreading rate is too high for the needs and as per the local regulations, flow rate must be reduced;...
  • Page 187 Appendix Flow rate adjustment Step 2: Flow regulator (if applicable) A spreader can be equipped with a spreading tool bar using a distributor to provide an equal amount of manure to each spreading nozzle. The flow regulator connected to the distributor is used to direct liquid manure inside the spreader tank therefore limiting the amount of manure inside the distributor.
  • Page 188 Appendix Flow rate adjustment Step 3: Restriction plate (if applicable) A spreader discharge pipe can be equipped with a housing designed to insert a restriction plate to limit flow rate. ● Slide a restriction plate (1) in the housing (2); ●...
  • Page 189 Appendix Flow rate adjustment Step 5: Deflector restrictor (if applicable) When using a tool bar to spread manure, a restrictor is inserted in each deflector to limit the opening and to reduce the flow rate. Pressure is increased to allow larger spreading width. ●...

  • Page 190: Abbreviations

    Appendix Abbreviations 11.23 Abbreviations Terms Explanation Terms Explanation Ø diameter European Community clockwise counterclockwise facsimile I.D. inside diameter Inc. Incorporated national coarse O.D. outside diameter power take off polyvinyl chloride Society Automotive Quebec Engineers United States of America World Wide Web Units Explanation Units...
  • Page 191 Appendix Abbreviations 2018-9015-001 191 / 192 09-2016...
  • Page 192 Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology.

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