Page 1 EL44 Liquid Manure Spreader Instruction Manual / Installation Instructions (Original instructions) 2018-9015-003 03-2015 engineering for a better world GEA Farm Technologies...
Page 2: Table Of Contents
................GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty .
Page 3 Initial commissioning ............Special personnel qualification required for initial commissioning .
Page 4 Advanced maintenance ............11.1 Special personnel qualification required for advanced maintenance .
Page 5: Preface
Preface About this manual Preface This is a GEA product. GEA is the manufacturer of the Houle product line. This product was formerly known under HOULE trademark. About this manual The manufacturer reserves the right to make changes due to technical developments in the data and images given in this manual.
Page 6: Manufacturer's Address
Preface Customer service Manufacturer's address GEA Farm Technologies Canada Inc. / Division GEA Houle 4591 boul. St-Joseph Drummondville, Qc, J2A 0C6 +1 819 477 - 7444 +1 819 477 - 5565 geahoule@gea.com www.gea-farmtechnologies.com Customer service Dealer If necessary, please contact your nearest dealer.
Page 7: Declaration Of Conformity
The undersigned is acting by virtue of power of attorney from the management of: GEA Farm Technologies Canada Inc. / Division GEA Houle, 4591 boul. St-Joseph, Drummondville, Qc, J2A 0C6 This declaration certifies compliance with the guidelines indicated, but does not establish any guarantee in the sense of paragraphs 443, 444 of the BGB.
Page 8: Gea Farm Technologies Canada Inc. / Division Gea Houle - General Equipment Warranty
Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty Important notice! THIS GENERAL WARRANTY APPLIES TO ALL EQUIPMENT SOLD UNDER THE GEA HOULE TRADEMARK.
Page 9 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty 1.5.2 Condition of the limited warranty The Company, through its GEA authorized dealers only (hereinafter referred to as ”Dealer”, reserves the right to either repair or replace all parts deemed defective under the following conditions: 1.
Page 10 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty 1.5.3 Extent of limited warranty This limited warranty DOES NOT cover: ● Defects caused by negligence of the Purchaser in the maintenance of the equipment, improper use resulting from failure to adhere strictly to the...
Page 11 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty 1.5.4 Warranty limitations and exclusion NO WARRANTY, ORAL OR WRITTEN, EXPRESS OR IMPLIED, OTHER THAN THE ABOVE WARRANTY IS PROVIDED IN RESPECT OF THE EQUIPMENT SOLD.
Page 12: Specific Limited Warranty Applicable To Liquid Manure Spreaders (All Models)
Preface SPECIFIC LIMITED WARRANTY APPLICABLE TO LIQUID MANURE SPREADERS (ALL MODELS) SPECIFIC LIMITED WARRANTY APPLICABLE TO LIQUID MANURE SPREADERS (ALL MODELS) This specific limited warranty benefits to the Purchaser and applies to all models of liquid manure spreaders sold by the Company. This limited warranty applies only to following specific parts: the power take off (”PTO”), axles and wheel hubs, as well as the reservoir.
Page 13 Preface SPECIFIC LIMITED WARRANTY APPLICABLE TO LIQUID MANURE SPREADERS (ALL MODELS) ¼” thick steel reservoir The warranty period for the ¼" thick steel reservoir is ten (10) years from the date of delivery of the equipment to the Purchaser. All claims must be submitted before the expiry date of the warranty.
Page 14: Safety
Safety Owner's obligation of care Safety Owner's obligation of care This product is designed and constructed while taking into account a potential risk analysis, a selection of harmonized standards and other technical specifications to be complied with in order to guarantee a maximum level of safety.
Page 15: Explanation Of Safety Symbols
Safety Explanation of safety symbols Explanation of safety symbols Safety symbols draw attention to the importance of the adjacent text. The design of the warnings is based on ISO 3864-2 and ANSI535.6. Safety symbols and key words Danger! The indication ”Danger” signals immediate danger to life or health of personnel.
Page 16: Basic Safety Instructions
Safety Basic safety instructions Basic safety instructions 2.3.1 Safety procedures in confined spaces Danger! Manure produces toxic gases that can lead to death in seconds. When agitated, manure produces heavy toxic gases such as hydrogen sulphide (H2S), carbon dioxide (CO2), methane (CH4) and ammonia (NH3).
Page 17 Safety Basic safety instructions 2.3.2 Safety instructions ● Read and follow the instructions of this instruction manual before performing activities in connection with this product. Keep the instruction manual with this product allowing anyone to refer to it at any time. ●...
Page 18: Personnel Qualifications
Safety Personnel qualifications Personnel qualifications The manufacturer intends to determine the difference between trained personnel and qualified personnel. Trained personnel The operator was trained by the manufacturer or its legal representative to follow all safety rules, cleaning method, general maintenance as well as the operating methods.
Page 19: Protective Devices
Safety Protective devices Protective devices 2.5.1 Protective safety parts This product is equipped with safety parts protecting the user against dangerous elements. Those parts must be in perfect working condition and remain in place at all times. Replace if damaged, worn and/or defective. Refer to the part number. Protective guard for the PTO driveline (part no.
Page 20 Safety Protective devices 2.5.2 Safety labels The labels affixed on this product inform the user of the potential dangers, the prohibited manoeuvres, the proper procedures and applications when performing activities in connection with this product. The labels must remain in place and legible at all times. Replace when damaged.
Page 21: Description
Description Product applications The EL44 liquid manure spreader with power steering is designed to be towed by a farm tractor in order to carry and spread all types of liquid manure or water of a maximum consistency of 2 ½” [65 mm].
Page 22: Modification Made To This Product
Description Modification made to this product Modification made to this product For safety reasons, do not carry out any unauthorized modification to this product! Any modification must be approved by the manufacturer in writing prior to the change otherwise the warranty will be voided. 2018-9015-003 22 / 148 03-2015...
Page 23: Main View
Description Main view Main view 3.3.1 EL44 manure spreader EL44-4D EL44-6D Legend: Axle (non-steerable) Axle (steerable) Suspension cylinder Fill opening with protective grid Anti-siphon Lifting ring Impeller housing (impeller for Hoses and wires support 540 RPM or 1000 RPM) Coupling hand...
Page 24 Description Main view 3.3.2 Power steering system Legend: Coupling hand Monitoring mechanism Control rod Steering control valve Axle hydraulic hoses Tractor hydraulic hoses Control valve guard Safety mechanism spring Safety mechanism 10 Power steering cable 11 Power steering cylinder (axle) 12 Compression spring 13 Steering knuckle 14 Steering knuckle link...
Page 25 Description Main view 3.3.3 Air brake system *Dust shield not illustrated Legend: Upper brake lining Drum spacer Hub cap Lower brake lining Air chamber (booster) Push rod Slack adjuster ''S'' camshaft 10 Adjustment nut 11 Steering knuckle 12 Wabco valve 13 Gladhands support 14 Gladhands 2018-9015-003...
Page 26: Options
Description Options Options 3.4.1 Self-loading The self-loading system allows the operator to fill the spreader at anytime on its own. *US model shown Legend: Tank bottom valve cylinder Check valve Directional valve (loading or Aluminum pipe transportation spreading mode) support Suction hose transportation Primer pump ball valve support...
Page 27 Description Options 3.4.2 Nursing kit Transfers liquid from a spreader to another. Legend: Transfer pipe receptacle (in transport position) Articulated transfer pipe Hydraulic cylinder to raise/lower transfer pipe Hydraulic motor to rotate transfer pipe Directional valve Hydraulic cylinder for directional valve 2018-9015-003 27 / 148 03-2015...
Page 28 Description Options 3.4.3 In-tank recirculating kit The in-tank recirculating kit allows agitating the liquid manure to keep it homogenized during transport. Legend: Directional valve Recirculation pipe 2018-9015-003 28 / 148 03-2015...
Page 29 Description Options 3.4.4 Hydraulic sliding door Legend: Sliding door Hydraulic cylinder Air vent* Included with hydraulic sliding door in order to allow air exchange. 3.4.5 Powerful halogen rear lights Broad coverage beam providing sufficient lumens to work in the dark. 3.4.6 Front drain with stone collector Legend:...
Page 30 Description Options 3.4.7 Hydraulic jack Legend: Hydraulic hoses Hydraulic jack 3.4.8 Flapper doors on fill opening Legend: Flapper doors Guard over springs 2018-9015-003 30 / 148 03-2015...
Page 31 Description Options 3.4.9 Hopper over fill opening Legend: Hopper (46 cm high, extension also available) 3.4.10 Solenoid valve The solenoid valve allows adding more hydraulic options. Each solenoid can control two different hydraulic functions by switching the selector. Legend: Solenoid valve Selector switch Hydraulic component Tractor hydraulic output...
Page 32: Technical Data
Technical data Geometric data Technical data Geometric data EL44-4D EL44-4D EL44-6D EL44-6D EL44-6D EL44-6D Spreader model 14350 16150 19750 21500 23300 25100 Axles Spreader Overall Dimensions Tank length 4,877 5,486 6,706 7,315 7,925 8,534 (meters) Spreader length 6,674 7,283 8,502...
Page 33: Tire Specifications
Technical data Tractor specifications Tire specifications Galaxy 725/65 X 26 Dimensions (cm) Weight (rim included) Diameter Width Pressure (bar) Speed 1.65 1.86 2.07 2.28 2.48 2.69 2.90 3.10 (km/h) Carrying capacity (kg) 5443 5851 6214 6577 6894 7257 7575 7893 4627 4990 5307...
Page 34: Performance Data
Technical data Hydraulic hose specifications Performance data Spreader Maximum speed 40 km/h Maximum speed using power steering system 12 km/h PTO RPM 540 RPM 1000 RPM Maximum manure consistency for spreading * 65 mm Maximum spreading flow rate 6416 LPM 8725 LPM (without tool bar)** 1411 Imp GPM...
Page 35: Bolt Torque Chart
Technical data Lubricant specifications Bolt torque chart Note! Refer to the bolt torque chart below unless otherwise specified in the manual. Bolt diameter Bolt Mat. 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” SAE 2 16NM 27NM 44NM 64NM 94NM 130NM...
Page 36: Manufacturer Nameplate
Technical data Manufacturer nameplate Manufacturer nameplate The manufacturer's plate is mounted on the product. The serial number is indicated on the plate and also carved on the spreader frame. 2018-9015-003 36 / 148 03-2015...
Page 37: Handling
Handling Safety instructions for handling Handling Special qualifications required for handling Handling must be performed by a qualified forklift operator and/or qualified overhead crane or hoist operator. Refer to section Safety - Personnel qualifications. Safety instructions for handling Warning! Do not stand under suspended loads. Falling loads can cause fatal injuries! Warning! Do not use a forklift truck to lift the spreader.
Page 38: Handling The Product And Accessories
Handling Handling the product and accessories Handling the product and accessories 5.3.1 Special tools Description Purpose To slide out the spreader from the Forklift truck container To lift accessories (tires, parts) Overhead hoist or crane To lift the spreader To pull the spreader out of the Chain container 5.3.2...
Page 39 Handling Handling the product and accessories 5.3.3 Sliding the spreader Attention! Handle the spreader with care when sliding out of the container. The brake boosters are near the ground and could be damaged. Attention! The spreader is not designed to be lifted because of the uneven surfaces under the tank.
Page 40 Handling Handling the product and accessories 5.3.4 Lifting the spreader Warning! Do not use a forklift truck to lift the spreader. The uneven surface under the product can lead to unbalance load resulting in damages and/or injuries. Attention! To lift this product, use a lifting device with a minimum lifting capacity of 10 000 kg.
Page 41: Assembly
Assembly Assembly preparations Assembly Special qualifications required for assembly Assembly must be performed by a qualified forklift operator. Refer to section Safety - Personnel qualifications. Safety instructions for assembly To prevent damages to property and/or life-threatening injuries to personnel always carry out the following: ●...
Page 42 Assembly Assembly preparations Special Tools Description Purpose Fork lift truck To lift accessories (tires, parts) Chain hoist with safety chains To lift the accessories Crane To lift the spreader Wrench set To tighten bolts and anchor bolts Ratchet tool set To tighten bolts Heavy-duty torque wrench To tighten bolts...
Page 43: Information On Disposing Of The Packing Material
Assembly Wheel and brake parts installation To secure the hydraulic cylinder Red Loctite 242 bolts AntiSeize high temperature extreme pressure lubricant To lubricate the ball hitch block and containing graphite (Wurth Sig the coupling hand 3000) Items purchased locally Provided by the owner: ●...
Page 44 Assembly Wheel and brake parts installation ● Lift the spreader, refer to section Handling - Lifting the spreader. ● Remove the transport stands (1). ● Remove the lock plate (2) from each cylinder, if applicable. ● Remove the cotter pin (3) and the washer (4).
Page 45 Assembly Wheel and brake parts installation 6.5.2 Air brake assembly Step 1: Brake parts assembly Attention! Do not exceed 8.27 bar when connecting the air supply to the brake system. ● Build air pressure in the brake system to rotate the ''S'' camshaft (4): - Connect the air brake outlets of a tractor to the spreader air brake emergency line (red hose) and service line (yellow/blue hose).
Page 46 Assembly Wheel and brake parts installation Step 2: Wheel hub assembly Attention! To lift wheel hub, use of lifting device with a minimum lifting capacity of 68 kg. Refer to section Technical data - Lubricant specifications. ● Apply a very thin layer of synthetic grease inside the receptacle (1) using a brush.
Page 47 Assembly Wheel and brake parts installation Step 3: Drum assembly Note! Make sure the air pressure in the emergency line (red hose) is maintained during the installation of the drum. The air pressure will keep brake linings close to the drum which makes installation easier. ●...
Page 48 Assembly Wheel and brake parts installation Step 4: Dust shield assembly ● Assemble the upper and the lower dust shields (4, 5) behind the drum (6) using bolts (1), flat washers (2) and locknuts (3). ● Fix the lower dust shield (5) on the steering knuckle (9) using bolts (7) and lock washers (8).
Page 49: Wheel Assembly
Assembly Hydraulic suspension adjustments Wheel assembly Attention! Lift the spreader before installing the wheel. Refer to the section Handling - Lifting the spreader. Attention! To lift the wheels, use a lifting device with a minimum lifting capacity of 500 kg. Attention! Torque wheel nuts to 508 NM.
Page 50: Power Steering - Control Valve Plug
Assembly Power steering - Control valve plug Power steering - Control valve plug Attention! Since tractors can be equipped with an open or a closed hydraulic system, the control valve must be set with the appropriate plug to avoid overheating/damaging hydraulic components. Contact your tractor dealer.
Page 51: Anti-Siphon Assembly
Assembly Anti-siphon assembly Anti-siphon assembly Warning! Beware of potential falls: always walk on the nonslip band installed on the product. ● Loosen bolts (1) holding the disc flanges (2) and the collar (3). ● Turn the anti-siphon (4) upward. ● Tighten bolts (1) holding the disc flanges (2) and the collar (3). ●...
Page 52: Top Fill Indicator Assembly
Assembly Top fill indicator assembly 6.10 Top fill indicator assembly Warning! Beware of potential falls: always walk on the nonslip band installed on the product. ● Unscrew both handles. ● Remove the top fill indicator (1) from the opening. ● Remove the O-ring (2) fastened to the top fill indicator.
Page 53: Mudguards Assembly
● Install the mudguard supports (A, B, C, D, E) on the brackets (1) welded on the side of the spreader using carriage bolts, flat washers and locknuts. ● Tighten all nuts. * On a EL44-6D spreader, one additional support (D) is required. 2018-9015-003 53 / 148...
Page 54 ● Allow the silicone to dry before moving the spreader; ● Repeat these steps to install the mudguards on the other side of the spreader. * On a EL44-6D spreader, one additional straight section is required between sections #5 and #6. 2018-9015-003...
Page 55: Ladder Assembly
Assembly Ladder assembly 6.12 Ladder assembly Warning! Beware of potential falls: always walk on the nonslip band installed on the product. ● Install the ladder on the spreader using four bolts and locknuts. 2018-9015-003 55 / 148 03-2015...
Page 56: Rear Underrun Protection Assembly
Assembly Rear underrun protection assembly 6.13 Rear underrun protection assembly Note! The rear underrun protection must be mounted underneath the rear end of the spreader. It might not be compatible with some tool bar models. Consult your local rules and regulations to check if the underrun protection can be removed.
Page 57: Self-Loading Assembly (Optional)
Assembly Self-loading assembly (optional) 6.14 Self-loading assembly (optional) Warning! Beware of potential falls: always walk on the nonslip band installed on the product. Note! The flexible suction hose is not shown in the illustration below. It is installed on the opposite side of the spreader. Tank bottom valve cylinder Primer pump Hose supports...
Page 58 Assembly Self-loading assembly (optional) Step 1: Cylinder assembly ● Cut tie wraps (1) to remove the tank bottom valve cylinder (2) from the spreader. ● Raise the extension of the tank bottom valve cylinder (2) located inside the tank. Insert a screwdriver (3) through the extension bracket to maintain it at its maximum height.
Page 59 Assembly Self-loading assembly (optional) Step 2: Primer pump installation ● Using provided hardware, bolt the primer pump (10) on the supports (11). Tighten bolts. ● Connect the hose H1 to the valve H1 and secure it with the collar provided. Step 3: Hose support installation ●...
Page 60: Nursing Kit Assembly (Optional)
Assembly Nursing kit assembly (optional) 6.15 Nursing kit assembly (optional) Warning! Beware of potential falls: always walk on the nonslip band installed on the product. ● Install the transfer pipe receptacle (1) on top of the spreader using four locknuts, flat washers and a rubber gasket (2). ●...
Page 61: Hydraulic Sliding Door Assembly (Optional)
Assembly Halogen rear lights assembly (optional) 6.16 Hydraulic sliding door assembly (optional) Warning! Beware of potential falls: always walk on the nonslip band installed on the product. ● There are two hydraulic hoses installed on top of the tank. Connect one of the hydraulic hoses to the ball valve located on the door frame.
Page 62: Solenoid Valve Assembly (Optional)
Assembly Solenoid valve assembly (optional) 6.19 Solenoid valve assembly (optional) ● This option is installed on the spreader. Hose connection must be done. ● Selector switch must be connected to the tractor 12 VDC outlet. Refer to section Appendix - Hydraulic diagrams - Solenoid valve control option.
Page 63: Initial Commissioning
Initial commissioning Initial commissioning checklist Initial commissioning Special personnel qualification required for initial commissioning Initial commissioning must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for initial commissioning Warning! Do not start this product until the initial commissioning checklist is completed.
Page 64 Initial commissioning Initial commissioning checklist General DONE The owner received the instruction manual from the dealer and commits to read it. The owner is instructed by the dealer on how to operate and maintain the product. The spreader is connected to the tractor and secured with safety chains. The safety guards and safety labels are installed.
Page 65 Initial commissioning Initial commissioning checklist Power steering DONE The guiding mechanism of the power steering is adjusted to the tractor draw bar. The safety mechanism springs are adjusted to appropriate tension. The power steering is operational, the wheels respond to the tractor command. The tractor oil flow is adjusted for the power steering.
Page 66: Checks After Initial Commissioning
Hand over warranty registration form The warranty registration form must be completed and signed by the customer and the dealer. The warranty registration form must be returned to GEA Farm Technologies Canada Inc. / Division GEA Houle to validate the warranty.
Page 67: Operating
Operating Checks before operation Operating Special personnel qualification required for operation Operating must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for operation Warning! Never travel on hillside with this product. Warning! Do not tow this product at speed exceeding 12 km/h when the power steering system is engaged.
Page 68: Connecting The Spreader
Operating Connecting the spreader ● The PTO driveline meets local requirements; Connecting the spreader Step 1: Hitching the spreader Warning! Connect the hydraulic hoses properly to ensure safe operation. Refer to section Appendix - Hydraulic diagram. Attention! The spreader must be towed by the tractor for which it was designed. When changing tractor, the spreader draw bar must be adjusted.
Page 69 Operating Connecting the spreader ● Move the tractor backward in order to align the hitch ball (1) with the coupling hand (2). ● Once the hitch ball (1) is aligned with the spreader coupling hand, immobilize the tractor using the parking brake.
Page 70 Refer to the PTO driveline instruction manual and follow the manufacturer's recommendations. Refer to the following instructions when the PTO driveline is supplied by GEA Farm Technologies Canada Inc. / Division GEA Houle. Safety chains ● Safety chains must be in place at all times to prevent the driveline guards from rotating.
Page 71 Operating Connecting the spreader Maximum angle of PTO joints Constant velocity PTO driveline 70° 10° maximum maximum ● One PTO joint must be set at a maximum of 70° angle. The other PTO joint must be set at a maximum of 10° angle . 15°...
Page 72: Testing Safety Components
Operating Testing safety components Testing safety components Step 1: Lights ● Check the left and right signal lights by activating the lever and visually confirm their functionality at the rear of the spreader. ● Activate the brake and visually confirm that the brake indicators work properly.
Page 73: Moving The Spreader
● Set the hydraulic flow rate of the output connected to the power steering valve as per the spreader model: Spreader model Hydraulic flow rate adjustment EL44-4D 11 - 15 LPM EL44-6D 23 - 30 LPM ● Engage the power steering system only when the spreader is towed at a speed below 12 km/h;...
Page 74 Turning radius Attention! Follow the turning radius to prevent premature wear of the tires and to avoid damaging mechanical parts of the spreader. Inside radius Outside radius Spreader model EL44-4D 4,58 m 9,16 m EL44-6D 4,58 m 10,67 m 2018-9015-003...
Page 75 Operating Moving the spreader 8.6.2 Adjusting Wabco valve ● Stop the tractor engine and apply hand brakes prior to adjust brakes. ● Check manure level indicator (3) and adjust the Wabco valve (1) located at the front of the spreader. Rotate the handle (2) to the corresponding manure level indicator (3).
Page 76: Loading The Spreader
Operating Loading the spreader Loading the spreader Attention! Make sure all drains and cleaning openings are closed before loading. Attention! Always keep this product on a flat and level surface. Attention! Do not use the jack when the spreader tank contains liquid. Note! Park the spreader on a level and firm surface.
Page 77 Operating Loading the spreader ● Watch the level indicator (3) at the front or at the rear (optional) of the spreader while loading. ● Reduce filling rate when spreader tank is ¾ full. ● Stop filling when the top level rod indicator (4) starts to raise.
Page 78: Spreading
Operating Spreading Spreading Warning! Do not tow this product at a speed exceeding 12 km/h when the power steering system is engaged. Warning! Do not tow this product at a speed exceeding 40 km/h. Warning! Do not move the spreader if a person is on top. Attention! Do not keep the power steering engaged needlessly to prevent overheating the hydraulic system of the tractor.
Page 79: Operating Spreader Options
Operating Operating spreader options Operating spreader options 8.9.1 Self-loading Attention! Never open cleaning openings and drains when the spreader tank contains liquid. Attention! Always keep this product on a flat and level surface. Note! Make sure the loading pipe is properly aligned with the fill opening. Note! Before loading the spreader, make sure that manure is homogenized and that the consistency matches the tool bar capacity.
Page 80 Operating Operating spreader options ● Assemble the suction hose support supplied with the self-loading option. ● Install the suction hose support (10) two meters away from the spreader. ● Set the height of the support (10) so that the end of the hose (11) lays horizontally.
Page 81 Operating Operating spreader options ● Close the tank bottom valve (D) by pushing down the lever (E). ● Close the bypass valve (F) to start the primer pump. ● Check the handles of the check valve (G). When the handles remain in up position, the centrifugal pump is primed properly.
Page 82 Operating Operating spreader options Recirculating mode (if applicable) Attention! Use the recirculating mode only when travelling in a straight line. Attention! Disengage the PTO before turning with this product. ● Position directional valve indicator (1) in recirculating mode (2). ● Engage the PTO in low revolution. ●...
Page 83 Operating Operating spreader options 8.9.2 Nursing kit Danger! BEWARE OF ELECTRICAL POWER LINES! Operating this product near electrical power lines can result in fatal injuries. Make sure this product is operated in a secure environment. Consult your local electrical supplier regarding electrical safety. Attention! Never open cleaning openings and drains when the spreader tank contains liquid.
Page 84 Operating Operating spreader options 8.9.3 Hydraulic sliding door Warning! Do not operate the hydraulic sliding door while a person stands on the spreader. Attention! Make sure the opening is not obstructed. Note! Make sure the ball valve is opened before operating the hydraulic sliding door.
Page 85 Operating Operating spreader options 8.9.5 Solenoid valve (1, 2 or 3 solenoids) ● Connect the solenoid valve kit to the tractor 12 VDC electrical output. ● Connect hydraulic hoses to the tractor. ● Turn the selector switch to proper position to control a specific option. ●...
Page 86: Disconnecting
Operating Disconnecting 8.10 Disconnecting Step 1: Unhitching the spreader Attention! Always disconnect the PTO driveline before disconnecting the spreader. Attention! Keep all hose couplings clear of dirt and sand when disconnected. Always hook them on their supports. ● Remove the manual jack (1) from the transportation support (2).
Page 87 Operating Disconnecting Step 2: PTO driveline disconnection Warning! ROTATING DRIVELINE! KEEP AWAY! Turn off the tractor and apply the hand brake before connecting or disconnecting the PTO driveline. Warning! Keep body parts and clothing away from moving parts. Note! Refer to the PTO driveline instruction manual and follow the manufacturer's recommendations.
Page 88: Troubleshooting
Troubleshooting Safety instructions for troubleshooting Troubleshooting Special personnel qualification required for troubleshooting Troubleshooting must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for troubleshooting Warning! ROTATING DRIVELINE! KEEP AWAY! Turn off the tractor and apply the hand brake before connecting or disconnecting the PTO driveline.
Page 89: Troubleshooting Possible Faults
Troubleshooting Troubleshooting possible faults Troubleshooting possible faults Spreading Symptom Possible cause Solution The spreader does not The liquid manure is too Check consistency. Refer spread properly or not at thick. to section Appendix - all. Consistency test. The directional valve is not Set the directional valve in in the proper position.
Page 90 Troubleshooting Troubleshooting possible faults Brakes Symptom Possible cause Solution The spreader partially The air brake hoses (red Connect hoses. brakes or does not brake at and yellow/blue) are not all. connected to the tractor outlet. The air brake hose Connect the hose. (yellow/blue) is not well connected.
Page 91 Troubleshooting Troubleshooting possible faults Power steering system Symptom Possible cause Solution Unusual wear of the The minimum turning Follow the minimum turning spreader tires. radius is not followed when radius indicated in section turning with the spreader. Operating - Moving the spreader - Turning radius.
Page 92 Troubleshooting Troubleshooting possible faults Electrical Symptom Possible cause Solution Signal light / Halogen light Electrical plug is not Connect electrical plug to does not turn on. connected to the tractor. the tractor. Light bulb burned out. Replace light bulb. Electrical wires cut. Repair the electrical problem.
Page 93: Maintenance
Maintenance Safety instructions for maintenance Maintenance 10.1 Special personnel qualification required for maintenance work Maintenance work must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. 10.2 Safety instructions for maintenance Warning! HYDRAULIC LINE UNDER PRESSURE! Do not use your fingers to check for leaks.
Page 94 Maintenance Safety instructions for maintenance Attention! Do not operate the hydraulic sliding door while a person stands on the spreader. Attention! Keep air brake gladhands clear of dirt and sand when disconnected from the tractor to avoid damaging the air brake system. Always hook them on their supports at all times.
Page 95: Schedule Maintenance Responsibilities
Maintenance Schedule maintenance responsibilities 10.3 Schedule maintenance responsibilities 10.3.1 Other manufacturers maintenance schedule Tractor The spreader is towed by a tractor. Neglecting the tractor maintenance schedule may lead to damages to the spreader. For example, the tractor compressor must filter the air blown in the braking system. It must be free of dust, oil and water.
Page 96 Maintenance Schedule maintenance responsibilities 10.3.2 GEA Farm Technologies Canada Inc. / Division GEA Houle Maintenance schedule Task Action by Test safety components Visual inspection Lubricate power steering mechanism Grease the equipment Fill the grease chamber of the bearing housing Grease the steering knuckles...
Page 97: Test Safety Components
Maintenance Test safety components 10.4 Test safety components Before each use or every 10 hours, whichever comes first 10.4.1 Lights ● Check the functionality of the left and right signal light. ● Check the functionality of the brakes, confirm the brake lights work properly. 10.4.2 Air brake system Attention! Set the Wabco valve according to the actual load inside the tank before...
Page 98: Visual Inspection Of The Product
Maintenance Visual inspection of the product 10.5 Visual inspection of the product Before each use or every 10 hours, whichever comes first Inspect the spreader to find any defective part or signs of abnormal wear: ● Tires, and wheel nuts; ●...
Page 99: Lubricate Power Steering Mechanism
Maintenance Lubricate power steering mechanism 10.6 Lubricate power steering mechanism Before each use or every 10 hours, whichever comes first Refer to section Technical data - Lubricant specifications. ● Remove dirt and sand from the power steering. ● Lubricate the coupling hands (1, 2) with Anti-Seize lubricant using the grease fittings.
Page 100: Grease The Equipment
Maintenance Check oil level of bearing housing 10.7 Grease the equipment Before each use or every 10 hours, whichever comes first Use all-purpose grease. Refer to section Technical data - Lubricant specifications. Refer to section Appendix - Label position. ● Grease all parts labelled with: 10.8 Check oil level of bearing housing Before each use or every 10 hours, whichever comes first...
Page 101: Fill The Grease Chamber Of The Bearing Housing
Maintenance Fill the grease chamber of the bearing housing 10.9 Fill the grease chamber of the bearing housing Before each use or every 10 hours, whichever comes first Use all-purpose grease. Refer to section Technical data - Lubricant specifications. ● Add grease in the grease chamber of the bearing housing through the fitting (1).
Page 102: Grease The Steering Knuckles
Maintenance Check oil level over primer pump piston 10.10 Grease the steering knuckles Before each use or every 10 hours, whichever comes first Use all-purpose grease. Refer to section Technical data - Lubricant specifications. ● Add grease in the steering knuckles through the fittings located behind the spreader wheels.
Page 103: Check Hydraulic Suspension
Maintenance Check bottom translucent hose of suspension cylinders 10.12 Check hydraulic suspension Before each use or every 10 hours, whichever comes first ● Park the spreader on a flat and level surface; ● Measure length suspension rod (X), the dimension must be 15 cm;...
Page 104: Torque Wheel Nuts
Maintenance Adjust the springs of the parallel bars 10.14 Torque wheel nuts Before each use or every 10 hours, whichever comes first ● Ensure wheel nuts are torqued to 508 NM. ● To torque wheel nuts, follow the sequence illustrated. 10.15 Purge air tank Before each use or every 10 hours, whichever comes first...
Page 105: Grease Wheel Hub Bearings
Maintenance Grease wheel hub bearings 10.17 Grease wheel hub bearings Every 200 hours Use synthetic grease for ball bearing. Refer to section Technical data - Lubricant specifications. ● Using a jack, lift the axle until the tire no longer touches the ground. ●...
Page 106: Torque Bolts
Maintenance Change the oil of the bearing housing 10.18 Torque bolts Every 200 hours Check torque of : ● mudguard bolts; ● dust shield bolts; ● transportation support bolts; ● components fastened on the spreader. Refer to section Technical data - Bolt torque chart. 10.19 Change the oil of the bearing housing Every 200 hours...
Page 107: Open Drains
Maintenance Open drains 10.20 Open drains After each use Attention! Make sure the spreader is empty before opening the drains. ● Turn the pivot bolt (1) clockwise to open the drain (2). Use the wheel nut wrench. ● Clean the drain (2). ●...
Page 108 Maintenance Open drains Impeller housing drain ● To open the drain, unlock the toggle clamp (3). The cap will open to drain the impeller housing. ● To close the drain, place the cap over the impeller housing opening and lock the toggle clamp (3). 2018-9015-003 108 / 148 03-2015...
Page 109: Open Cleaning Openings
Maintenance Grease slack adjuster 10.21 Open cleaning openings After each use Attention! Make sure the spreader is empty before opening cleaning openings. ● Unscrew the handles (1); ● Remove the cover. 10.22 Grease slack adjuster Once a year Attention! Do not over grease the slack adjusters, it will damage the seal. Use all-purpose grease.
Page 110: Clean The Product
Maintenance Clean the product 10.23 Clean the product After each use and once a year Warning! Beware of potential falls: always walk on the nonslip band installed on the product. Attention! Use tap water to clean this product. Do not exceed 105 bar when using a pressure washer and keep the nozzle at a distance of 30 cm from the surface to be cleaned.
Page 111: Advanced Maintenance
Advanced maintenance Safety instructions for advanced maintenance Advanced maintenance 11.1 Special personnel qualification required for advanced maintenance Advanced maintenance work must be performed by qualified personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. 11.2 Safety instructions for advanced maintenance Warning! HYDRAULIC LINE UNDER PRESSURE!
Page 112: Air Brake
Advanced maintenance Air brake 11.3 Air brake 11.3.1 Change air brake parts Step 1: Remove wheels Attention! To lift this product, use a lifting device with a minimum lifting capacity of 15 000 kg. The lifting capacity only includes the weight of the product.
Page 113 Advanced maintenance Air brake Step 3: Remove drum, hub and brake linings Note! It is strongly recommended to change the wheel drum and retaining springs each time the lining is replaced. Part No Description 2018-2400-090 Wheel nut 2018-4710-180 Brake drum 2018-4710-640 Slack adjuster Upper brake lining...
Page 114 Advanced maintenance Air brake Remove hub (8) ● Remove the air pressure from the emergency line (red hose). ● Secure the wheel hub with two wheel nuts and lifting chains as illustrated in Detail A. ● Unscrew the bolt (9) and the locknut from the steering knuckle.
Page 115 Advanced maintenance Air brake 11.3.2 Calibration Attention! Do not exceed 8.27 bar when connecting the air supply to the brake system. Note! The parking brake system is designed to immobilize the spreader mechanically when air pressure in the emergency line (red hose) is low.
Page 116 Advanced maintenance Air brake Step 3: Adjust the slack adjuster ● Using a ratchet with a 9/16” socket, turn the adjustment bolt (1) clockwise until the brake linings touch the drum. Then, loosen ½ turn counterclockwise to set clearance. Repeat for each slack adjuster. Step 4: Test the service brakes ●...
Page 117: Hydraulic Suspension
Advanced maintenance Hydraulic suspension 11.4 Hydraulic suspension 11.4.1 Verification ● Measure the suspension rod length of the first axle (X) and of the last axle (Y) on one side of the spreader. ● Add the measures (X+Y) to obtain the total length. ●...
Page 118 Advanced maintenance Hydraulic suspension 11.4.2 Adjustment for suspension with oil on top of piston Attention! Position this product and the tractor on a flat and level surface to proceed with the suspension adjustment. Note! The adjustment must be done on one side of the spreader at a time. Make sure the oil level in the tractor or hydraulic power unit is sufficient.
Page 119 Advanced maintenance Hydraulic suspension Suspension rod length (X) Spreader model EL44-4D 150 mm EL44-6D ● Disengage the hydraulics; ● Close the ball valve (1) of the suspension hydraulic hose; ● Disconnect suspension hydraulic hose and place it inside the spreader frame;...
Page 120 ● Add oil until the length of the suspension rod (X) reaches 150 mm. Refer to the following table. Suspension rod length (X) Spreader model EL44-4D 150 mm EL44-6D 2018-9015-003 120 / 148 03-2015...
Page 121 Advanced maintenance Hydraulic suspension ● Disengage the hydraulics; ● Close both ball valves (1); ● Disconnect place suspension hydraulic hoses inside the spreader frame; ● Repeat all steps to adjust the suspension cylinders on the other side of the spreader. 2018-9015-003 121 / 148 03-2015...
Page 122: Primer Pump Reversing Valve
Advanced maintenance Primer pump reversing valve 11.5 Primer pump reversing valve 11.5.1 Calibration Note! Before attempting to calibrate the reversing valve, manually slide the valve spool in order to remove any particle that could be stuck inside. Refer to the following steps. Step 1: Valve spool ●...
Page 123 Advanced maintenance Primer pump reversing valve Step 2: Adjustment Note! Check the valve spool before calibrating the reversing valve. In many cases, calibration is not necessary. ● Connect the hydraulic circuit of the primer pump to the tractor outlets; ● Activate the tractor hydraulic control; ●...
Page 124: Power Steering
Advanced maintenance Power steering 11.6 Power steering 11.6.1 Adjustments Attention! Always engage the power steering system when turning with a loaded spreader. Do not disengage until the spreader has turned completely. Attention! Do not keep the power steering engaged needlessly to prevent the tractor hydraulic system from overheating.
Page 125 Advanced maintenance Power steering Step 1: Wheels alignment Note! Always perform the wheel alignment before proceeding with any adjustment listed in section Advanced maintenance - Power steering. ● Connect the coupling hand to the tractor. Do not connect the guiding mechanism;...
Page 126 Depending on the spreader and tractor model, the flow rate must be adjusted as indicated in the following chart. Hydraulic flow Spreader model 11 LPM - 15 LPM EL44-4D 23 LPM - 30 LPM EL44-6D 2018-9015-003 126 / 148...
Page 127 Advanced maintenance Power steering Fine tuning A final adjustment is necessary to ensure proper functioning of the hydraulic system and power steering efficiency. ● Slowly move the spreader; ● Engage the power steering; ● While respecting the minimum turning radius, turn left and right with the spreader;...
Page 128 Advanced maintenance Power steering Step 6: Relief valve adjustment The control valve is equipped with a relief valve to release the excess pressure inside the power steering hydraulic system. Note! Do not unscrew the relief valve needlessly to ensure maximum efficiency of the power steering.
Page 129: Decommissioning
Decommissioning Temporary decommissioning Decommissioning 12.1 Special personnel qualification required for decommissioning Decommissioning may only be performed by specially qualified personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. 12.2 Safety instructions for decommissioning Warning! Wear protective boots, eye gear and gloves for all steps included in this section.
Page 130 Decommissioning Temporary decommissioning ● Leave the spreader connected to the tractor; ● Make sure all drains are closed; ● Make sure all cleaning openings are closed; ● Pressure wash the entire product and equipment. Open the cleaning openings on top of the tank to clean inside;...
Page 131: Final Decommissioning/Disposal
Decommissioning Final decommissioning/disposal Step 2: Lubricate Note! Refer to section Technical data - Lubricant specifications. Refer to section Appendix - Label position. ● Grease parts labelled with: ● Spray the entire product with a thin layer of biodegradable lubricant to protect from corrosion.
Page 132: Appendix
Appendix Label position Appendix 13.1 Label position 13.1.1 Safety labels K, L 2018-9015-003 132 / 148 03-2015...
Page 133 Appendix Label position 2099-4725-210 2099-4725-270 2099-4725-180 2099-4725-170 2099-4725-130 2099-4725-100 2099-4725-120 2099-4725-390 2099-4725-520 2007-4700-390 2010-4703-430 2010-4703-440 2099-4725-260 2099-4725-540 2018-9015-003 133 / 148 03-2015...
Page 134 Appendix Label position 13.1.2 Lubrication labels 2099-4701-240 2099-4701-250 2018-9015-003 134 / 148 03-2015...
Page 135: Pneumatic Diagrams
Appendix Pneumatic diagrams 13.2 Pneumatic diagrams 13.2.1 EL44-4D air brake Legend: Emergency line Service line Wabco valve Air tank Control valve Test connection Air chamber (booster) 2018-9015-003 135 / 148 03-2015...
Page 136 Appendix Pneumatic diagrams 13.2.2 EL44-6D air brake Legend: Emergency line Service line Wabco valve Air tank Control valve Test connection Air chamber (booster) 2018-9015-003 136 / 148 03-2015...
Page 137: Hydraulic Diagrams
Appendix Hydraulic diagrams 13.3 Hydraulic diagrams 13.3.1 EL44-4D hydraulic power steering Legend: Axle #1 (non-steerable) Axle #2 (steerable) Power steering control valve Compression spring Power steering cylinder Restrictor 2018-9015-003 137 / 148 03-2015...
Page 138 Appendix Hydraulic diagrams 13.3.2 EL44-6D hydraulic power steering Legend: Axle #1 (steerable) Axle #2 (non-steerable) Axle #3 (steerable) Power steering control valve Compression spring Power steering cylinder (Axle Power steering cylinder (Axle Restrictor 2018-9015-003 138 / 148 03-2015...
Page 139 Appendix Hydraulic diagrams 13.3.3 Self-loading option Legend: Tank bottom valve cylinder Primer pump cylinder Tank bottom valve control lever Reversing valve 2018-9015-003 139 / 148 03-2015...
Page 140 Appendix Hydraulic diagrams 13.3.4 Solenoid valves control option Legend: Solenoid valve Selector switch Hydraulic component #1 Hydraulic component #2 Tractor hydraulic outlets Tractor electric connection (12VDC) 2018-9015-003 140 / 148 03-2015...
Page 141 Appendix Hydraulic diagrams 13.3.5 Nursing kit option Legend: Hydraulic cylinder Optional hydraulic cylinder Hydraulic motor Restrictor 2018-9015-003 141 / 148 03-2015...
Page 142: Electrical Diagrams
Appendix Electrical diagrams 13.4 Electrical diagrams 13.4.1 Signal lights Legend: WHITE White Yellow (left turn) Green (right turn) Blue (auxiliary) Brown (tail light) YELLOW Yellow Red (stop) White (ground) BLUE Blue White White GREEN Green Brown Black BROWN Brown Outlet to tractor Junction box BLACK Black...
Page 143: Consistency Test
13.5 Consistency test GEA Houle determined the following method to verify if the viscosity of the liquid manure is suitable for this product. 1. Set a pail on a level surface and install a 60 cm round plate at the center of the pail.
Page 144: Spreading Rate Calculation
Appendix Spreading rate calculation 13.6 Spreading rate calculation Four parameters are needed to determine a spreading rate: the volume of manure, the time needed to spread the manure, the tractor speed and the spreading width. Determine which type of measurement unit (imperial or metric) you prefer and follow the instructions.
Page 145 Appendix Spreading rate calculation Flow rate formula: Spreader volume ÷ spreading time = liters/minute Example: 14550 liters ÷ 3 minutes = 4850 litres/minute Spreading rate formula: Flow rate x 600 ÷ spreading width ÷ tractor speed = liters/hectare Example: 4850 liters/minute x 600 ÷ 11.5 meters ÷ 9.6 km/h = 26359 liters/hectare Spreading rate versus spreading speed: ●...
Page 146: Abbreviations
Appendix Abbreviations 13.7 Abbreviations Terms Explanation Terms Explanation Ø diameter European Community clockwise counterclockwise facsimile I.D. inside diameter Inc. Incorporated national coarse O.D. outside diameter power take off polyvinyl chloride Society Automotive Quebec Engineers United States of America World Wide Web Units Explanation Units...
Page 147 Appendix Abbreviations 2018-9015-003 147 / 148 03-2015...
Page 148 Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology.

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