Moffat ROTEL II Safe Operating Procedures
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Moffat ROTEL II Safe Operating Procedures

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R O T E L I I O V E N
Safe Operating Procedures
T R A I N I N G M A N U A L
4 DECK 2 SPLIT OVEN PICTURED
Current July 2002
Contains 23 pages

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Summary of Contents for Moffat ROTEL II

  • Page 1 R O T E L I I O V E N Safe Operating Procedures T R A I N I N G M A N U A L 4 DECK 2 SPLIT OVEN PICTURED Current July 2002 Contains 23 pages...
  • Page 2 • Operations competency • Daily cleaning competency • Risk assessment • Trouble shooting • Hand-over checklist Moffat's policy is one of continual improvement and development. We therefore reserve the right to amend the information given in this booklet without prior notice. All sales will be subject to the company's conditions of sale.
  • Page 3 R O T E L 2 OVEN About this instruction manual This manual contains all the necessary information for the use, cleaning and maintenance of the machine. The purpose of this booklet is to allow the user to take all measures and set up all the human and material resources needed for safe and long-lasting use of the machine.

  • Page 4: User Liability

    R O T E L 2 OVEN User liability Working Safety The machine must be used only by personnel suitably trained for the purpose and who have been trained in the contents of this publication. To ensure safe work, comply with the following instructions: •...

  • Page 5: Safety Precautions

    R O T E L 2 OVEN Safety precautions To ensure maximum safety and optimum These safety alert symbols mean CAUTION, performance from this machine it is essential WARNING or STOP/DANGER - a personal that you or any other operator of the machine safety instruction.
  • Page 6 R O T E L 2 OVEN Before you start the R O T E L I I OVEN Before starting, undertake a General Safety check • Area clean and free from obstructions, e.g. nothing left inside of the oven such as an oven mitten, trays, etc. •...

  • Page 7: Names Of Parts

    R O T E L 2 OVEN Names of parts Top doors (open up) Bottom and centre doors Mains power switch Not on all models (open down) Split deck rotating Flue dampers turntables Standard deck rotating turntables On/Off switches Control panels 4 DECK, 2 SPLIT OVEN PICTURED ©...
  • Page 8 R O T E L 2 OVEN Names of parts Split Deck Controls Standard Deck Controls Steam Indicator Steam on/off Temperature Control Bake Timer Timer Start/Reset Buttons Heat Balance Heat Indicator Lights Light switch Power switch Steam selector (4 settings) Not on all models Rotation stop Rotation start...

  • Page 9: Installation

    R O T E L 2 OVEN Hazard Risk Analysis Installation Appliance in use 3 Never ‘steam’ oven when door is open. Do not open door while 1 Note: Oven must be 1 Avoid skin contact with all hot steaming operation is in levelled on installation to surfaces.

  • Page 10: Before You Start

    Oven is either on or off. To shut down at night set all temperature controls to zero and power and lights off. Moffat recommends turning off mains power isolator on wall. 5 Check that all turntables are free to turn.

  • Page 11: Routine Maintenance

    230ºC, or significant variations in baked colour over a full tray in a particular oven compartment, or there are differences in product time between oven compartments set at the same temperature, firstly re-check standard work procedure before contacting Moffat Service Agent. Routine Maintenance...
  • Page 12 R O T E L 2 OVEN Baking decks in the oven 4 DECK 2 SPLIT OVEN PICTURED Split Deck Controls Standard Controls Note Standard decks have top and bottom heat controls to enable different product baking at different top and bottom temperatures (refer to the menu guide for a reference)...
  • Page 13 R O T E L 2 OVEN Standard Operations Checklist Note: the example below uses times and temperatures appropriate for a white 680gm sandwich loaf OPERATION INSTRUCTIONS Note: A 20-30 minute pre-heat time is recommended before loading the oven at the start of each shift. Turn power on.
  • Page 14 R O T E L 2 OVEN Standard Operations Checklist Note: the example below uses times and temperatures appropriate for a white 680gm sandwich loaf INSTRUCTIONS OPERATION Load proofed products into ovens when desired temperature has been reached (‘heat on’ light off) approx.

  • Page 15: Operations Overview

    R O T E L 2 OVEN Operations Overview 1 Turn the power on. There is 4 Ensure flue dampers are 6 Set all heat balance controls only 1 power switch on the closed. Do not leave flue which control both top and oven which activates all baking dampers open during the entire bottom oven heat, ensure an...
  • Page 16 R O T E L 2 OVEN Operations Overview 9 Set steam timer. Press, then 10 Check product quality mid SHUT DOWN PROCEDURE release button. Pressing the bake (optional). steam button on the control Visually monitor products in panel produces steam for a oven for colour.

  • Page 17: Daily Cleaning Procedure

    R O T E L 2 OVEN Daily Cleaning Procedure 1 Always switch off oven at WARNING: ENSURE OVEN IS 9 Use long handled scraper power supply before cleaning COOL BEFORE CLEANING. supplied to scrape surfaces. or maintenance. 5 Cleaning - Do not clean the internal baking chamber of the oven when it is still hot 6 The standard turntable has a...
  • Page 18 Pages in the following section of this manual should be copied and used when training staff to operate the oven. MOFFAT suggests that competency assessment check lists be completed signed and a copy kept in the personnel files for future reference.
  • Page 19 • OH&S reporting procedures related to hazard reporting for this machine? Comments To gain competency in the use of the Rotel II Oven, the assessor must be satisfied that the operator has consistently applied the knowledge and skills in all of the above elements.
  • Page 20 • Procedures specific to the Rotel II Oven ? Comments To gain competency in the use of the Rotel II Oven, the assessor must be satisfied that the operator has consistently applied the knowledge and skills in all of the above elements.

  • Page 21: Troubleshooting

    Loose or worn belt. Contact Moffat Service Agent. load. Overloaded Turntable. Check loading. The Rotel II Oven does not turn off Electrical malfunction. Switch off power at power board. at power. Attach danger tag to machine. Contact Moffat Service Agent.

  • Page 22: Risk Assessment

    R O T E L 2 OVEN Risk Assessment The following risk assessment covers the reasonably foreseeable hazards to health and safety arising from the R O T E L I I OVEN and from systems of work associated with this oven. Hazard identified Existing controls Consequences...
  • Page 23 R O T E L 2 OVEN Risk Assessment The following risk assessment covers the reasonably foreseeable hazards to health and safety arising from the R O T E L I I OVEN and from systems of work associated with this oven. Hazard identified Existing controls Consequences...

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