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Wasserheizgerät
Water heater
Appareil de chauffage à eau
www.butlertechnik.com
Einbauanweisung
Installation Instructions
Notice de montage
Thermo Pro 50 Eco
www.butlertechnik.com
Thermo Pro 50 Eco 24 V Diesel - ADR
(Gefahrguttransport)
(Transport of dangerous goods)
(Transport des marchandises
dangereuses)
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Table of Contents
Related Manuals for Webasto Thermo Pro 50 Eco
Summary of Contents for Webasto Thermo Pro 50 Eco
- Page 1 Wasserheizgerät Einbauanweisung Water heater Installation Instructions Appareil de chauffage à eau Notice de montage Thermo Pro 50 Eco Thermo Pro 50 Eco 24 V Diesel - ADR (Gefahrguttransport) (Transport of dangerous goods) (Transport des marchandises dangereuses) www.butlertechnik.com...
- Page 2 Thermo Pro 50 Eco www.butlertechnik.com...
- Page 3 Thermo Pro 50 Eco www.butlertechnik.com...
- Page 4 Thermo Pro 50 Eco U4847 Econ UP500 www.butlertechnik.com...
- Page 5 Thermo Pro 50 Eco www.butlertechnik.com...
- Page 6 Thermo Pro 50 Eco F1, F2, F3 X10, X20 0-45° Factory label duplicate valid only with the original www.butlertechnik.com...
- Page 7 Thermo Pro 50 Eco 9032657A03 www.butlertechnik.com...
- Page 8 Thermo Pro 50 Eco 9032357A04 www.butlertechnik.com...
- Page 9 Thermo Pro 50 Eco D+/61 ge/rt sw/rt gn/ws rt/bl 87 86 0 1 2 3 UEHS 9037063A01 www.butlertechnik.com...
- Page 10 Thermo Pro 50 Eco 9033212A02 www.butlertechnik.com...
- Page 11 Thermo Pro 50 Eco 9032659A03 www.butlertechnik.com...
- Page 12 Thermo Pro 50 Eco 9032644A03 www.butlertechnik.com...
- Page 13 Only genuine Webasto parts may be used. See also Webasto air and water heaters accessories catalogue. NEVER try to install or repair Webasto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly.
- Page 14 10.1 Anschluss Steuergerät/Heizgerät ..............Bestimmungen für den Einbau .......... 20 10.2 Anschluss bei Einbau Thermo Pro 50 Eco-ADR in ein Fahrzeug zum Transport Gesetzliche Bestimmungen für den Einbau ............ gefährlicher Güter (ADR) ................Applikation von Verbrennungsheizgeräten in Fahrzeuge zur Beförderung 10.3...
- Page 15 Connecting control unit/heater ..............Regulations governing installation ........36 10.2 Connection when installing Thermo Pro 50 Eco-ADR in a vehicle for transpor- Statutory regulations governing installation ........... ting dangerous goods (ADR) ................. Application of combustion heaters in vehicles for the transportation of dange- 10.3...
- Page 16 Branchement du module de commande/appareil de chauffage ..... Dispositions concernant le montage ......... 52 10.2 Branchement en cas de montage du Thermo Pro 50 Eco-ADR sur un véhicule Dispositions légales concernant le montage ..........de transport de matières dangereuses (ADR) ..........
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Page 17: About This Document
Thermo Pro 50 Eco About This Document To enable quick reference to the individual procedures you will find a descriptive symbol on the top outer edge of each page. Sections presented in italics contain excerpts from the Regulation ECE-R 122. -
Page 18: Technical Information
1.1 Statutory regulations governing installation a clearance of 100 mm or be protected by a thermal shield. The Thermo Pro 50 Eco heater has been type-tested and approved in accord- • It must only be possible to switch the combustion heater on manually. -
Page 19: Installation
See Fig. 2 and Chapter 14 Technical data (page 49). 2.2 Variants Legend for Fig. 2: Thermo Pro 50 Eco 24 V diesel - ADR Heat exchanger inlet Water heater for "diesel" fuel. The water heater is designed for 24 volts. -
Page 20: Type Label
Thermo Pro 50 Eco Technical Information methods: 5. Fuse block in vehicle Intentional manual switching off from the driver’s cab; 6. Non-return valve with seepage hole Stopping of the vehicle engine; in this case the heater may be restarted 7. -
Page 21: Coolant Circuit
The air volume contained in the coolant pump must The coolant hoses supplied by Webasto should always be used. If this is be able to escape upwards independently via the connection pieces. See Fig. - Page 22 Sealing ring Pressure side: Fuel tank : Inside diameter of fuel line = 2 mm. Fig. 8: Webasto tank extracting device. Legend for Fig. 8: : Distance from heater - fuel pump Tank extracting device (heater above fuel pump [m])
- Page 23 The fuel pump is a combined delivery, metering and a shut-off system and is subject to certain installation criteria (see Fig. 11). Ensure lines are free of burrs and do not crimp. The Thermo Pro 50 Eco heater must only be operated with the fuel pump DP 42. 7.3.1 Installing lines 7.4.1 Installation location...
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Page 24: Combustion Air Supply
Thermo Pro 50 Eco Combustion air 8 Combustion air supply 38) Combustion air intake silencer 39) Mounting clip The air inlet must be so positioned or guarded that blocking by rubbish or 8.2 Notes on installation luggage is unlikely. -
Page 25: Exhaust System
See Fig. 17: Exhaust outlet. be between 0.5 and 3 m. The exhaust pipe must continue for 10 mm after passing through the under- The pipes approved by Webasto must be used for the exhaust pipe. body cover. 9.2 Exhaust silencer For ADR only: The exhaust silencer should preferably be installed in the vicinity of the heater EX/II, EX/III, AT, FL and OX vehicles: see chapter 3.2 Installing the heater (page... -
Page 26: Electrical System
Earth connection Installing the control element: follow the Operating Instructions *: Wiring harness included in the Thermo Pro 50 Eco installation kit and Installation Instructions for the control element. 10.2 Connection when installing Thermo Pro 50 Eco-ADR in a vehicle... -
Page 27: Wiring Diagrams
11 Wiring diagrams 11.3 Legend to wiring diagrams The wiring diagrams show the possible connections for the heaters. No. Description Remarks System wiring diagram for Thermo Pro 50 Eco and control element: Heater Thermo Pro 50 Eco Figure Wiring diagram... - Page 28 Thermo Pro 50 Eco Electrical system No. Description Remarks No. Description Remarks LED green (in Item S9) ON indicator, operating indicator Plug connection To item DP Relay with free-wheeling Plug connection To item P or P1 or to A4...
- Page 29 11.7 MultiControl / SmartControl / UniControl initial start-up W-bus The MultiControl / SmartControl / UniControl control elements can optionally Terminal D+ be connected in analogue or W-bus (Webasto bus system) mode. Two inter- Auxiliary drive faces are provided in the wiring harness for this purpose. •...
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Page 30: Mechanical System
The vehicle manufacturer's specifications should be followed. It is useful to operate the heater coolant pump for assistance when bleed- ing; this can be actuated via the "Component test" function in the Webasto Thermo Test computer diagnostics. Before initial start-up of the heater, the coolant temperature should be <... -
Page 31: Technical Data
The diesel fuel in accordance with DIN EN 590 specified by the vehicle manu- facturer must be used. The Thermo Pro 50 Eco device is also approved for use with B20-B30 diesel conforming to DIN EN 16709. There are no known adverse effects of using additives. If fuel is taken from the vehicle fuel tank, follow the additive instructions issued by the vehicle manufacturer. - Page 32 Thermo Pro 50 Eco Technical Information Thermo Pro 50 EcoD Heater 24 V Type approval ECE R122 (Heating) E1 00 0471 ECE R10 (EMC) E1 05 7609 Design Water heater with vaporising burner Heat flow max. [kW] Heat flow over control range [kW] 2.5 to 5.0...
- Page 33 Dans le cas d‘une version rédigée en plusieurs langues, l‘allemand est alors la langue qui fait foi. Pour trouver le numéro de téléphone du pays concerné, veuillez consulter le dépliant des points-service Webasto ou la page web de la représentation Webasto de votre pays.