HappyJapan HCU2 Instruction Book

Industrial single-head embroidery machine

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HCU2

Industrial Single-head Embroidery Machine

INSTRUCTION BOOK

Program Ver. C3.06~

U2W831-1

Table of Contents

Summary of Contents for HappyJapan HCU2

Page 1 HCU2 Industrial Single-head Embroidery Machine INSTRUCTION BOOK Program Ver. C3.06~ U2W831-1...
Page 3: Table Of Contents
CONTENTS The explanation of the option is indicated as follows according to the type. Dealer-installed option : We recommend that setting and adjustment should be done by the engineer of your dealer. User option : You can install it yourself. IMPORTANT SAFETY INSTRUCTIONS ..1-1 Reading embroidery pattern data ....5-5 WARNING LABELS &...
Page 4 CONTENTS READING Version information and software update ..18-3 Join ............10-1 Language ..........18-5 Pattern read settings ......10-3 Calibrate ..........18-6 PATTERNS IN MEMORY User maintenance mode ......18-8 Locking pattern data .......11-1 Report ............19-1 Trace type ..........11-2 GUIDE ............
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic safety precautions should always be followed, includ- ing the following. Read all instructions before using this appliance. DANGER - To reduce the risk of electric shock: 1. An appliance should never be left unattended when plugged in. Always unplug this appliance from the electric outlet immediately after using and before cleaning.
Page 6: Warning Labels & Their Locations
WARNING LABELS & THEIR LOCATIONS Safety Instruction Sticker for servicing, operating and SAFETY INSTRUCTIONS maintaining 1. Machine must be operated by well trained person only. 2. Machine must be used for original purpose only, do not use for other purpose. 3.
Page 7: Setting Up The Machine
SETTING UP THE MACHINE for qualiﬁ ed personnel only Assemble machine unit Thread guide Screws 1. Insert thread stand felt on the thread stand. 2. Turn the thread guide pillar clockwise with a 3 mm hexagonal driver until tight. 3. Install the thread guide bracket with supplied screws (pan head screw M4 X 8 2 pcs).
Page 8: How To Carry Machine
SETTING UP THE MACHINE for qualiﬁ ed personnel only CAUTION: To avoid problems. Make sure to hold mark of Fig.1 when lifting the machine. Do not hold any other place. (bed, moving head, control box etc.). How to carry machine The unpacked machine should be carried by 3 Left side or more persons (4 persons if possible) with the...
Page 9 SETTING UP THE MACHINE for qualiﬁ ed personnel only 2. Remove needle plates and bobbin cases from all the heads. 3. Press the key in user maintenance mode to set the needle bar operation to “DRIVE”. Fig. 4 Press the and enter “5”...
Page 10: Assemble Safety Sensor (Dealer-Installed Option)
SETTING UP THE MACHINE Assemble safety sensor (Dealer-installed option) Set screw Safety sensors are set at a provisional position for transportation. Please reset the safety sen- sors at normal positions for adjustment. 1. Unscrew set screws at lower points on the safety sensors on right and left sides.
Page 11 2-4a SETTING UP THE MACHINE Assemble Wide X-carriage Carriage bracket (right, left) (Dealer-installed option) Wide X-carriage is packed separately from machine. When you set machine up, please install this carriage to the machine. 1. Move the left and right carriage brackets back and forth by hand to the center position.
Page 12 2-4b SETTING UP THE MACHINE 5. Connect the connector of encoder harness and connector of motor harness from the Connector of encoder harness Connector of motor harness embroidery machine to the servo motor. Fix the arrow screw with a phillips screw- driver (# 1).
Page 13: Assemble Border Table (User Option)
2-4c SETTING UP THE MACHINE Assemble border table (User option) Installing the Border table. Table stand (left) 1. Assemble the table stand with the included screws (M5x12) as shown. At this time, assemble the connecting bar so that the circular sticker faces downward. Connecting bar Table stand (right) Circular sticker...
Page 14 2-4d SETTING UP THE MACHINE 4. Insert knob screw to right and left front side of table stand.(2 places) Tight 4 knob screw on under the table for ﬁ x table. Knob screw 5. Move the X carriage to the position shown in the ﬁ...
Page 15: Assemble Front Table (User Option)
SETTING UP THE MACHINE Assemble front table (User option) Installing the Front table. Table stand (left) 1. Assemble the table stand with the included screws (M5x12) as shown. At this time, assemble the connecting bar so that the circular sticker faces downward. Connecting bar Table stand (right) Circular sticker...
Page 16 2-5a SETTING UP THE MACHINE 4. Insert knob screw to right and left front side of table stand.(2 places) Tight 4 knob screw on under the table for ﬁ x table. Knob screw 5. Move the X carriage to the position shown in the ﬁ...
Page 17: Assemble Border Frame (User Option)
2-5b SETTING UP THE MACHINE Assemble border frame (User option) Fix the border frame under the bracket X carriage of the X carriage and tighten the knob screw completely. Border frame Knob screw Bracket Select Frame Type “Border”. Please refer in this manual page “FRAME CONFIRMATION”...
Page 18: Assemble Expand Side Table (User Option)
2-5c SETTING UP THE MACHINE Assemble Expand side table Expand side table (Left) Border table (User option) Expand side table (Right) 1. Set Stay on Expand Side table. Put Expand Side Table under Border table Border table and set Stay by Wing Bolt. Adjust height of Adjuster by Wing bolt to the same height as surface of border table.
Page 19 2-5d SETTING UP THE MACHINE 3. Confirm that Middle support plate enters to Knob bolt Lock nut the space between table and Prop plate and there is no opening between tables. Middle table support Tighten Knob bolt of Prop A at Border table and fix Lock nut. Then set Clamp. Prop plate Expand side Border table Clamp table (R) 4. Adjust height of Expand Side Table by Ad- juster and fix by Lock nut. Lock nut Fix by Lock nut CAUTION: To prevent accidents. Table may be slanted. Higher Lower Please do not load any objects on Expand side table.
Page 20: Assemble Stand (User Option)
2-5e SETTING UP THE MACHINE Assemble stand (User option) There are two types of Stands, Stand A and Stand B, which have diﬀ erent heights. Installing the stand. Stand A(right,left) Stand B(right,left) 1. Check if the stand is A or B. 810mm 610mm Screw hole...
Page 21 2-5f SETTING UP THE MACHINE 4. Attach the ﬂ oor board with the included Floor board screws (M8x16). 5. Place the stand where you want to place. Rubber mount (4 places) under the adjust the adjuster and level it, and ﬁ x it with the lock nut.
Page 22 2-5g SETTING UP THE MACHINE 8. Attach the included hooks (5 pieces) to the desired position as shown. You can hook an embroidery frame on the hooks. Hook Please reverse procedure when remove the stand. 2-5g V419...
Page 23: Assemble Bobbin Thread Guide (Dealer-Installed Option)
SETTING UP THE MACHINE Assemble bobbin thread guide (Dealer-installed option) Screws 1. Install the bobbin thread guide to the right rear of the thread guide with the mounting screw (M4 x 6). Bobbin thread TB01...
Page 24: Grounding Instruction (For Type Of 120V)
SETTING UP THE MACHINE Grounding instruction (for type of 120V) This product must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug.
Page 25: Main Parts
MAIN PARTS 16. Control box Hook cover 22. Terminal box Hook 17. LAN port 23. Power switch 18. USB port Bobbin case When turning oﬀ the machine, be sure Needle plate (Standard-A receptacle) to press (Power oﬀ ) key on the 19.
Page 26 MAIN PARTS CONTROL BOX 1. Emergency stop button 6. USB port (Standard-A receptacle) 2. Display (L.C.D.) 7. USB port (Standard-B receptacle) 3. LAN port 8. Stylus 4. Thread cut button 5. Start/Stop button BOBBIN WINDING (Dealer-installed option) 1. Thread guide 2.
Page 27: The Control Box
THE CONTROL BOX CAUTION The touch screen can be operated by finger, but in some cases sensitivity of the screen will be affected by condition of the finger. In such cases, please use the fingertip or built-in stylus to hit small touch targets. 1.
Page 28: Drive Mode
DRIVE MODE Drive key The each key menu will be shown. Standard CONTROL BOX Forward and Back-ward Needle change Needle bar i-Custom selection (default display) Speed control Pressure foot Frame move Powe oﬀ Turn oﬀ the machine. 5-1c Menu Display menu mode.
Page 29 DRIVE MODE Drive speed Low speed operation (OFF state) Press the button to turn “ON” state. Control embroidery speed. Low speed operation (ON state) The speed can be controlled while embroidering. The drive speed will be reduced to “200 rpm”. Press the button to turn “OFF”...
Page 30 DRIVE MODE Pressure foot Cross pointer (HCU-1401) You can raise or lower the pressure foot by press- Turn on and off the cross pointer. ing this key Closs pointer is located at needle no.8.(Needle Also, you can adjust the height and stoke of each no.8 position).
Page 31 DRIVE MODE Original point return Quick embroidery design data position move This returns the frame to *pattern origin point. First press this key and then the arrow key to After performing this action once, repeating this move the frame where the design data can be again will cause the frame to return to the previ- embroidered at the edge in the direction of the ous position.
Page 32 3-7a DRIVE MODE X Direction frame move Fast move (OFF state) Press the button to turn “ON” state. YDirection frame move Fast move (ON state) The frame can be moved with speciﬁ ed distance along X axis or Y Press this key one time to move the frame faster axis.
Page 33: Digital Thread Tension (Digital Thread Tension In- Stalled Machine)
3-7b DRIVE MODE Digital thread tension (Digital thread tension installed machine You can set thread tensions for each needle bar proper to the kind of thread or sewing method. You can set the optimum thread tension according to the embroidery method (satin, fill, running), thread, fabric and so on.
Page 34: Digital Pressure Foot
3-7c DRIVE MODE Digital Pressure foot Set the height and range of pressure foot on each needle of the current pattern. You can be set for each needle bar according to the material, thickness of the cloth and sewing method. 1.
Page 35: Speed Setting By Needle
DRIVE MODE Speed setting by needle (ON state) Embroidery speed can be set by needle. If speed by needle exceeds the speed set at Drive speed setting, the value of speed turns gray and speed by the needle is applied to the speed set at Drive speed setting. You can be set up taking the following steps.
Page 36: Frame Change
3-8a DRIVE MODE Frame change Change the frame according to the pattern to embroider. This helps to confirm positioning between the embroidery area and the pattern. Embroidery area Pattern 1. Press 2. Press 3. Select the type or size of the frame. Tubular round frame Tubular square frame, One touch frame Cap and One-point frame...
Page 37 3-8b DRIVE MODE 4. Press At this time, a warning of A or B may be displayed. When placing the center of the pattern in the Probably the design is larger than the embroidery area of the frame. center of the embroidery area, it may not fit the Confirm the frame size.
Page 38 DRIVE MODE Display example Needle number and color Mark for color When beginning an embroidery change stop Mark for frame out Name of selected pattern Stitches of pattern Memory # of selected pattern Size of pattern and distance Current *Color change Height number Width...
Page 39: Menu
MENU The diagram below describes STANDARD CONTROL BOX 10.4” CONTROL BOX (Option) the layout functions accessed from the main menu. The main menu is accessed by pressing Memory pattern Explanation page Lock of pattern data 11-1 Frame conﬁ rmation 13-1 Reading Needle bar selection 12-1...
Page 40: Inserting A Needle
INSERTING A NEEDLE Select a needle of the right type. See the following “SELECT THREADS”. CAUTION: To prevent accidents. Turn off the power before removing the needle. 1. Loosen the needle clamp screw slightly with the screw- Needle clamp screw driver.
Page 41: Select Needles And Threads
SELECT NEEDLES AND THREADS About needle Please select needles by type of material . Normally, We supply a DB X K5 needle as in the machine accessory kit. Relation of needle and upper thread Please select type of needle and upper thread by flowing list. k l i Normal em- broidery field...
Page 42: Backing Materials
BACKING MATERIALS Backing Generally, Backing is used for hooped embroidery fabric. Knit fabrics particularly require the use of embroidery backings. Embroidery backings will allow the hoop to move the fabric more accurately, creating a more beautiful embroidery. Select backing type Choose the thickness and number of sheets by the type of material and embroidery condition.
Page 43 SETTING POSITION OF CLIPS ON BORDER FRAME 4-3a When using border frame (User option), the clips should be set continuously without gaps in order to get good embroidery quality. Please refer the drawing below and set the clips to specified position. Clip 1401, 1501 300 x 4...
Page 44: Winding The Bobbin
BOBBIN WINDING Winding the bobbin (Dealer-installed option) Thread the bobbin winder as shown be- low: 1. Thread guide 2. Thread tension – Be sure to thread through the small eye before going between the disks. 3. Bobbin (Place the bobbin on the bobbin winder spindle.) 4.
Page 45: Removing The Bobbin Case
BOBBIN WINDING CAUTION: To prevent accidents. Please watch out for the point of the rotary hook when you replace the bobbin. Removing the bobbin case 1. Open hook cover (A) to front. 2. Grasp bobbin case latch (B) and withdraw bobbin case from hook taking care.
Page 46: Threading The Machine How To Thread Upper Thread
THREADING THE MACHINE How to thread upper thread Pass upper threads in order according to the figure. Guide wire 1. Thread stand Put felt on thread stand and set thread cone. 2. Thread guide Thread through the thread guide above each thread cone.
Page 47 THREADING THE MACHINE DIGITAL THREAD TENSION STANDARD THREAD TENSION (Dealer-installed option) 4. Upper rectifier 5. Thread tension 4. Upper rectifier 6. Guide pin 5. Guide pin 6. Digital thread tension 7. Thread break detecting rotary 7. Guide pin Wind upper threads one 8.
Page 48: How To Read These Instructions, Scrollbar
HOW TO READ THESE INSTRUCTIONS and SCROLLBAR How to read these instruction The instructions in this manual have been formatted as follows: Written instructions will be provided on the left side of the page while graphics depicting the nec- essary steps are provided on the right. Graphics on the far right will show the display after performing the steps indicated.
Page 49: Displaying The Pattern In Setting Mode
DISPLAYING THE PATTERN IN SETTING MODE When there is shows on the right side menu, the pattern data may be shown on the screen. 1. When the machine is stopped, press 2. Select desired menu. Icon of will be shown in sub-menu. 3.
Page 50: Turning The Machine On How To Turn On The Machine
TURNING THE MACHINE ON How to turn on the machine CAUTION The touch screen can be operated by ﬁ nger, but in some cases sensitivity of the screen will be aﬀ ected by condition of the ﬁ nger. In such cases, please use the ﬁ ngertip or built-in stylus to hit small touch targets. 1.
Page 51 5-1b TURNING THE MACHINE ON 4. In case you do not need to change frame type, Press After the carriage and frame move slightly, the embroidery frame will return to the previous position automatically. Machine becomes ready for operation. CAUTION: To prevent accidents. The embroidery frame and carriage will move.
Page 52: How To Turn Off The Machine
5-1c TURNING THE MACHINE ON How to turn off the machine CAUTION When turning off the machine, be sure to press key on the control box to turn (Power off) off the machine. If the power can not be turned off by pressing this key due to a problem with the machine, turn off the power with the power switch.
Page 53: Calendar And Clock Setting
TURNING THE MACHINE ON Calendar and clock setting Setting the calendar and clock lets the machine advise when oiling and other maintenance is scheduled to occur. 1. When the machine is stopped, press 2. Press 3. Press Current year, month date and time is displayed. 4.
Page 54: Messages
MESSAGES Below is a list of possible messages that may appear while operating the machine, along with an brief explanation and suggested actions to take as a result. The message with mark will be appeared with beep sound. Press the screen (any location is okay) or button, then message and buzzer will be stopped. Message >>Stop Switch CAUTION: To prevent accidents.
Page 55: Preparation Of Pattern Data Connecting To A Pc
PREPARATION OF PATTERN DATA Connecting to a PC This embroidery machine will allow you to read design data from a connected PC. A USB cable or a LAN cable can be used for the connection. Install the clampfilter In order to avoid unexpected trouble caused by electric noise, install attached clamp filter on the embroidery machine side on USB cable or LAN cable.
Page 56: Reading Embroidery Pattern Data From The Pc .5-4B
5-4b PREPARATION OF PATTERN DATA LAN connection Connect the LAN cable between the LAN port of the machine and the network of the PC. Multiple and diﬀ erent type of machines can be connected to a PC which has Happy Link LAN software installed.
Page 57 PREPARATION OF PATTERN DATA Read embroidery pattern data Read the pattern to be embroidered from the memory media. These types of memory media can be used. This machine is able to read FAT32 or exFAT format memory media, which are generally used. •USB ﬂ...
Page 58: Reading Embroidery Pattern Data
PREPARATION OF PATTERN DATA Reading pattern data This reads pattern data and writes into memory. When the HAPPY format pattern data with *various function settings are read in memory, various functions such as needle bar selection, pattern data adjustments and etc. will be set automatically.
Page 59 PREPARATION OF PATTERN DATA 5. Select pattern data. 1 % of free memory is equivalent to about 1,000,000 stitches. If there are more stitches than remaining space, you may need to delete some designs to make room for the new patterns. Once design is read.
Page 60: Search
PREPARATION OF PATTERN DATA Search Search pattern data or folders stored in the selected USB memory (or PC) by name. Search for Cursor pattern name 1. Press In this keyboard for searching, all design names are checked beforehand and only candidate alphabets will be highlighted along respective digits.
Page 61: Thumbnail View
5-8a PREPARATION OF PATTERN DATA Thumbnail view Displays thumbnails of pattern data and detailed information stored on the selected USB memory. Press The display switches to and the thumbnail display is turned on. Default setting is oﬀ . When thumbnail display is turned on, thumbnail data and information data are automatically created in the USB memory.
Page 62: Selection Of Folders
PREPARATION OF PATTERN DATA Selection of folders The pattern data memory is consist of 20 individual folders. Select desired folder to choose or input pattern data. 1. When the machine is stopped, press Selected folder 2. Select "PATTERN". The pattern data of the selected folder will appear on the display.
Page 63: How To Select Patterns From Memory
PREPARATION OF PATTERN DATA How to select patterns from memory To select an embroidery design previously stored into the machine memory. 1. When the machine is stopped, press 2. Select "PATTERN". The display indicates the current pattern. The right side of display shows the number, name and details for the current pattern.
Page 64: Erasing Patterns From Memory
PREPARATION OF PATTERN DATA Erasing patterns from memory This is to erase an unnecessary design data from the machine memory. Pattern data cannot be erased if the lock is set. 11-1 1. When the machine is stopped, press 2. Select “PATTERN”. 3.
Page 65 PREPARATION OF PATTERN DATA Showing number of delete design(s) 5. Press Delete pattern? < 2> Cancel 6. Push “OK” to delete. The item will be deleted. To delete other patterns, repeat steps 3 to 6. Press “Cancel” to cancel the delete. The display will return to step 2.
Page 66: Needle Bar Selection
NEEDLE BAR SELECTION For each color change in a given pattern, the needle number loaded with the correct color thread is assigned by the operator. When this is set, the machine automatically changes to the programmed needle when the design reaches that point in the course of sewing the design. You can not setting “NEEDLE”...
Page 67 NEEDLE BAR SELECTION No thread cut mark Frame out mark Color change stop mark Color change stop function When a color change stop is set to a color change number, the machine will stop after it ﬁ nishes sewing the marked needle number, then following message will be shown: When you wish to start again, Press (Start/Stop button).
Page 68: Pressure Foot For Color Number
NEEDLE BAR SELECTION Pressure foot for color number Set the digital pressure foot height and stroke for each color number of the embroidery pattern. The pressure foot can be set for each color change number even with the same needle bar. You can be set for each color change number according to the material, thickness of the cloth and sewing method.
Page 69: Thread Tension For Color Number
NEEDLE BAR SELECTION Thread tension for color number (Digital thread tension installed machine) Set the thread tension for each color change number of the pattern. The thread tension can be set for each color change number even with the same needle bar.
Page 70: Sewing With Tubular Frames
SEWING WITH TUBULAR FRAMES Installing and removing the Tubular frame arm Please attach the Tubular frame arm to the carriage when you wish to use a tubular embroidering hoop. Please remove it in the reverse order of installation. 1. When the machine is stopped, press 2.
Page 71 6-1b SEWING WITH TUBULAR FRAMES 5. Press X carriage Tubular frame arm L Bracket 6. Move the carriage to the position shown by press 7. Fix the Tubular frame arm to the bracket of the X carriage and tighten completely. Tubular frame arm R Press to return to Drive mode.
Page 72: How To Hoop
SEWING WITH TUBULAR FRAMES How to hoop Inner frame Cloth Backing Outer frame Please stretch the embroidery cloth in the directions of the arrow to smooth the cloth. Tighten Loosen Please smooth the embroidery cloth while adjusting Do not stretch the elastic cloth too much. tightness of outer frame.
Page 73: Mounting The Hoop On The Machine
SEWING WITH TUBULAR FRAMES Mounting the hoop on the machine 1. Move the Tubular frame arm to the approximate center position before inserting the tubular embroidering frame. Tubular frame Holder Holder 2. Insert the embroidery frame. Make sure that the holder pins are inserted into the positioning holes of the frame base on each side.
Page 74 SEWING WITH TUBULAR FRAMES 6-3b Use TAJIMA made tubular frame You can use TAJIMA made tubular fame which has the same installation width (space be- tween left and right positioning pin) as HAPPY's frame by changing the position of both left and right hold springs and left and right hold spring bases.
Page 75: Starting To Embroider
SEWING WITH TUBULAR FRAMES Starting to embroider 1. Press and move the frame to the : Original point (Start point) original point with the 2. Press Backward only when pressing Forward only when pressing Press , and the embroidering frame moves for the design trace.
Page 76: Cap Frame Settings
CAP FRAME (OPTION) Cap frame settings 2 types of cap frames, Normal and Wide, are available with this model. When you embroider by using a cap frame, please ensure that a correct setting is selected according to each. CAUTION: To avoid problems. The machine and/or cap frame may be dam- aged if the incorrect frame settings are used.
Page 77: Installing And Removing The Cap Drive Frame
CAP FRAME (OPTION) Installing and removing the cap drive frame The cap drive frame must be installed onto the carriage to embroider a cap. Please remove by reverse order of these step. 1. Turn on the power switch. Push the power switch ﬁ rmly so it will remain on. Conﬁ...
Page 78 CAP FRAME Removing Tubular frame arm X carriage Tubular frame arm L Connecting plate Make sure that both left and right arms are removed from connecting plate before installing cap drive frame. The arms can be removed by loosening screws shown by the arrows and pulling both arms.
Page 79 CAP FRAME 7. Temporally fix both left and right rail bracket with knob screws. Knob screw Push rail bracket to the carriage side (direction of the arrow in the picture on the right.) so that position pins fit slots of connecting Positioning pin plate. Fix firmly rail bracket and connecting plate with the knob screws. Knob screw Connecting plate Rail bracket Knob screw X carriage base 8. Fix firmly X carriage base with both left and...
Page 80 7-4a CAP FRAME 10. Press and Press Rotary cylinder 11. Press the to move frame to the Gap 0.5 ~ 1.0mm front position, confirm that gap between ro- tary cylinder and needle plate comes to gap shown in fig. (The Drive frame is set exactly Needle plate Rotary cylinder at the factory. Normally you do not need to adjust.) If it is not as shown in the figure, adjust it in step 12.
Page 81: Normal Cap Frames
CAP FRAME Normal cap frame Adjustment When you hoop a cap on the cap frame, please adjust in the following manner: 1. Adjust up and down position of the hook Wing nut according to the thickness of the cap to adjust clamp tension.
Page 82 CAP FRAME Concave Center guide Locking levers Hooping caps 1. Place cap stretcher securely on a sturdy work bench. 2. As shown in Fig. 5, hold cap frame with both hands and place on cap stretcher. By pushing locking levers at 2 places with fingers, place cap frame so that center guide of cap stretcher fits in concave...
Page 83 CAP FRAME Center guide Hold lever Cap drive Fig. 8 7. Remove the cap frame from the cap stretcher. 8. As shown in Fig. 8, install the cap frame on cap in the drive frame. Rotate the cap frame as show in the Fig 8 so that the brim of the cap cannot hit the machine.
Page 84: Wide Cap Frames
CAP FRAME Wide cap frame Tighten Loosen (Thick fabric) (Thin fabric) Adjustment When you fix cap to cap hold frame, please adjust in the following manner. Make sure to do the adjustment of the cap Fig. 1 Hook Cap grip Adjusting hold frame.
Page 85 CAP FRAME Hooping caps Concave Center guide Hold lever 1. Place cap stretcher securely on sturdy work bench. 2. As shown in Fig. 1, hold cap hold frame with both hands and place on cap stretcher. By pushing hold lever at 3 places in arrow marks with fingers, place cap hold frame so that center guide of cap stretcher...
Page 86 CAP FRAME Clip Lever for clip Clip 6. As shown in Fig. 4, tip the cap stretcher forward. Clip the back of the cap and nonwoven fabric in two places. Make the clip livers face each other. Fig. 4 Center guide Hold lever...
Page 87: Starting To Embroider
CAP FRAME Starting to embroider Embroidery area Embroidery area (Max. *1) 70mm (Normal cap frame) 95mm (Wide cap frame) 180mm (Normal cap frame) *The actual embroidery 360mm (Wide cap frame) area will be restricted by the design and shape of :Original point (Start point) a cap.
Page 88 CAP FRAME 4. Press Embroidery will start. 5. After finishing your design, the display will >>End show “>>End” and the machine will stop. :Original point (Start point) The embroidery frame will return to the original point automatically if the “Auto origin” function has been activated.
Page 89: Adjusting The Thread Tensions /Standard Thread Tension
ADJUSTING THE THREAD TENSIONS / Standard thread tension You can set thread tensions for each needle bar proper to the kind of thread or sewing method. If the tightness is weak on a thick fabric such as denim, increase the bobbin thread tension ( 4-5) or set the [2 Tightness level] in [MACHINE SETTINGS ( 15-1)] to [+ (Tight)].
Page 90 8-1a ADJUSTING THE THREAD TENSIONS / Digital thread tension Digital thread tension installed machine (Dealer-installed option) Set the thread tension on each needle bar of the current pattern. You can set thread tensions for each needle bar proper to the kind of thread or sewing method. This setting is saved per pattern.
Page 91: Adjusting The Laser Pointer
ADJUSTING THE LASER POINTER Laser pointer indicates the needle position. (Dealer-installed option) The beam of laser is coming from right upper side, thus the position of laser pointer can be changed depending on the height of surface of fabric. Please adjust the angle of laser pointer depending on thickness of fabric and type of frame. CAUTION: Laser beam (Class 1) 1.
Page 92 ADJUSTING THE LASER POINTER Fixing screw for X 9. Unscrew a ﬁ xing screw for X direction Fixing screw for Y slightly and change angle of support(X). Y direction X direction 10. Unscrew a ﬁ xing screw for Y direction slightly and change angle of support(Y).
Page 93: Sewing
SEWING What to do if the thread breaks while sewing If the thread breaks or runs out while sewing, the machine senses the break, stops, and moves back several stitches from the break point. (This prevents open sections in the design when sewing is resumed. See the thread break sec- tion.
Page 94: Loss Of Power While Embroidering
SEWING Loss of power while embroidering If you have a power failure while embroidering, follow these instructions and you can restore the position of the frame and the pattern data to its state before the failure. 1. Turn on the power switch. 2.
Page 95: Moving The Hoop While Embroidering And Then Returning To The Correct Location (Position)
SEWING Moving the hoop while embroidering and then returning to the correct location (Position) If you wish to move the embroidery frame in the current sewing position, follow these steps. >>Stop Switch 1. Stop the sewing by pressing the while embroidering.
Page 96: Going Back To The Beginning Of The Design (Top)
SEWING Going back to the beginning of the design (Top) Stopping sewing in the middle of a design, changing the design’s location in the hoop, and then restarting from the beginning. If you use “Top”, you will return to the start point the frame position left where it is. 1.
Page 97: Rotating And Mirroring Designs (Convert)
SEWING Rotating and mirroring designs (Convert) Convert selected pattern data. Setting example Normal Mirror reverse : Start point of pattern 0° 90° 180° 270° 0° 90° 180° 270° Mirror reverse + 90° Normal Normal angle With the start point of pattern as a pivot, the machine changes the angle in 90 degree increments.
Page 98: Starting In The Middle Of A Design (Position)
SEWING Starting in the middle of a design (POSITION) This function allows you to go directly to a stitch number or a color change and positions the hoop correctly. Change (Color position ) Stitch (Number of stitches ) This moves the frame to the beginning of any This moves the frame to any stitch number Color change number.
Page 99 SEWING Change 1. Press ”Frame forward”. Pointer shows you the current position of the frame. 2. Press 3. Input the color change number and press The frame moves to the selected color position. CAUTION: To prevent accidents. The frame moves quickly. Keep hands away from the frame.
Page 100: Position Alignment By Defining 2 Points
POSITION ALIGNMENT BY DEFINING 2 POINTS When embroidery position is aligned, machine automatically sets angle and embroidery only by defining 2 points (P1, P2). This function is easy to align the position for embroidery on the edge of pocket or over seam of shirt.
Page 101 POSITION ALIGNMENT BY DEFINING 2 POINTS The procedure is explained as an example of embroidering pattern on pocket of shirt. 1. Hoop a shirt on embroidery frame. (Diagonal position of pocket on frame is okay.) Set the frame on the machine.
Page 102 POSITION ALIGNMENT BY DEFINING 2 POINTS 7. Press Enter movement of arrow from base line (edge of pocket) to pattern. Enter “15.0”(15mm) in this case. Base line 8. Press Enter movement of arrow from base line (edge of pocket) to pattern. Leave “0.0”...
Page 103: Position
POSITION This creates direct designations to the number of stitches and *color change number, as well as setting the frame and data to the designated sewing position. Piece Change Stitch (Color position ) (Number of stitches ) : Beginning of any couloir number : Any stitches : Beginning of any pieces Piece...
Page 104: Piece Number
POSITION Piece number The frame and pointer can be moved a specified piece number. 1. Press ”Frame forward”. 2. Press 3. Input the number and press The frame and pointer will move to the specified piece number. CAUTION: To prevent accidents. The frame moves quickly.
Page 105: Bobbin Thread Alarm
9-Ca POSITION / BOBBIN THREAD ALARM Bobbin thread alarm By entering the number of stitches per one bobbin, the machine can be stopped automatically when the remaining amount of bobbin thread becomes low. Also, the alarm message will be displayed on the screen. When the number of stitches is entered, the bobbin thread progress bar will be displayed just below the embroidery progress bar.
Page 106 9-Cb POSITION / BOBBIN THREAD ALARM 3. Press to set the desired number of stitches. Input the stitches number and press The standard bobbin which is winded with #120 cotton thread will be used around 30000 stitches. But, the consumption of bobbin thread is varied depending on embroidery conditions such as stich type, stitch length and thread tension.
Page 107 9-Cc POSITION / BOBBIN CHANGE ALERT Condition setting In order for the machine to calculate the number of stitches that can be embroidered with one bobbin, set various conditions such as the size of the bobbin used and the diameter of the bobbin thread being wound.
Page 108 9-Cd POSITION / BOBBIN CHANGE ALERT 2. Press when the bobbin is not required to exchange. The setting value will not be reset and the stitch will be counted continuously. Press when the bobbin is required to exchange. The setting value will be reset to “zero” and the progress bar becomes blue.
Page 109: Work Save
9-Ce POSITION / WORK SAVE Work save You can save the state (before, during) of working design (the design displayed on the drive mode) and the selected frame type for the working design. This allows you to resume work by suspend sewing and returning to the state before the suspend of the driving design even after working other designs.
Page 110 9-Cf POSITION / WORK SAVE, WORK READ Load Loads the saved working design's state and the selected frame type, and restore it to the state before suspend sewing. 1. Press ”Frame forward”. 2. Press "Load” . Saved working design Saved time Selected frame Stitches of pattern Number of stitches...
Page 111: Register
REGISTER Register will restore the position of the frame to the last point before a power failure even if the point of origin or the pattern itself were changed. Selected frame If register is used with a cap drive frame, make sure that the machine recognizes it by showing “Cap”...
Page 112 REGISTER Entry This registers the original point of the selected pattern. 1. Press 2. Confirm that there is indication of (Top) in the display and go on to procedure no. 3. Press “Top”, if there is not a indication. Upper right indication of will be shown. 3.
Page 113: Return
REGISTER Return In case of power failure you can return to the original point you registered. CAUTION: To prevent accidents. The frame moves quickly. Keep your hands away from the frame. 1. Press 2. Confirm that there is indication of (Top) in the display and go on to procedure no. 3. Press “Top”, if there is not a indication.
Page 114: Reading Join
10-1 READING Join Joining 2 patterns into 1 pattern data to be read from a memory media. Function of joining patterns is not valid for pattern data in PC connected with LAN. In case you would like to use “Join” function, please set “Join design data” to “YES” on “READING” setting in advance.
Page 115 10-2 READING 5. Select the pattern. --- Reading --- Once design is read. Enable to read other pattern data. 6. Press Disk set O.K.? 7. Press Shift the Memory media if the pattern data you desire to Join is in the other Memory media. 8.
Page 116 10-3 READING Pattern read settings Settings related to pattern data reading. SETTING ITEM SETTING RANGE CONTENTS (Difult is underlined) 1 Keep null (CHG.) Yes•No This function lets the machine read zero stitches as they are before color change when reading pattern data. 2 Skip null stitch Yes•No This lets you choose to ignore all null stitches when reading pattern data.
Page 117 READING 10-4 8 Design information *Various settings are saved together with a pattern. If some settings are changed in the pattern and you wish to return to the originals, simply reload. The data may only be HAPPY format (TAP). 9 Trace type You can compare the design size and design position to the embroidery frame before you start sewing.
Page 118 10-5 READING 1. When the machine is stopped, press 2. Select “OPTION”. 3. Select 4. Select desired setting item and change the setting. You can move to next page by pressing Press , all settings are returned to the de- fault.
Page 119: Patterns In Memory Locking Pattern Data
PATTERNS IN MEMORY 11-1 Locking pattern data Locking pattern data stored in the machine memory will prevent deletion and changes in set- tings. 1. When the machine is stopped, press 2. Select "PATTERN". 3. Press from right submenu. 4. Select desired pattern. Mark will appear right of the pattern.
Page 120 PATTERNS IN MEMORY 11-1b 5. Press Repeat steps 3 and 5 to unlock. Press to return to Menu mode. Press to return to Drive mode. NB01...
Page 121: Trace Type
PATTERNS IN MEMORY 11-2 Trace type Changing the trace type of the pattern data in the machine memory. 10-4 1. When the machine is stopped, press 2. Select "PATTERN". 3. Select desired pattern. Maximum embroidery area of pattern Outline of pattern Trace type 4.
Page 122: Export
11-3 PATTERNS IN MEMORY Export You can write out of machine memory to a memory media. 1. Insert the memory media. 5-5 2. When the machine is stopped, press 3. Select “PATTERN”. 4. Select desired pattern. 5. Press from right submenu. 6.
Page 123 11-4 PATTERNS IN MEMORY 7. Press if the pattern name is not to be changed. The pattern data will be written. Choose the column with Then select each digit in the existing name. Select word and press The pattern data will be written. The maximum number of characters in a design name is eight letters or numbers.
Page 124: Renaming Patterns
11-5 PATTERNS IN MEMORY Renaming patterns Rename pattern in memory. 1. When the machine is stopped, press 2. Select “PATTERN”. 3. Select desired pattern. 4. Press from right submenu. 5. Choose the column with Then select each digit in the existing name. Select word.
Page 125 PATTERNS IN MEMORY 11-5b 6. Press The pattern name will be changed. Press to return to Menu mode. Press to return to Drive mode. 11_5 NB01...
Page 126: Copying Pattern Data
PATTERNS IN MEMORY 11-6 Copying pattern data Copying of the pattern data stored in the machine memory is available. 1. When the machine is stopped, press 2. Select "PATTERN". 3. Select desired pattern. 4. Press from right submenu. Copy of the selected pattern will be made. Copied pattern data Press to return to Menu mode.
Page 127: Moving Pattern Data
PATTERNS IN MEMORY 11-7 Moving pattern data Export pattern data into the other folder. 1. When the machine is stopped, press 2. Select "PATTERN". 3. Press from right submenu. 4. Press from right submenu. 11_8 NB01...
Page 128 11-8 PATTERNS IN MEMORY 5. Select desired pattern. Mark will appear left of the pattern. Make will be cleared by press it again. Multiple pattern data can be selected. : Cancel pattern data moving Mark 6. Press 7. Select the importing folder. Importing folder The pattern data will be transferred.
Page 129: Renaming Folders
PATTERNS IN MEMORY 11-9 Renaming folders Rename folder in memory. 1. When the machine is stopped, press 2. Select "PATTERN". 3. Press from right submenu. 4. Press from right submenu. 11_9 NB01...
Page 130 11-9a PATTERNS IN MEMORY 5. Select desired folder. 6. Choose the column with Then select each digit in the existing name. Select word. The maximum number of characters in a design name is 12 letters or numbers. Uppercase and lowercase letter are switched.
Page 131: Sort
11-A PATTERNS IN MEMORY Sort Ordinate the pattern data in the displayed folder. 1. When the machine is stopped, press 2. Select “PATTERN”. 3. Press from right submenu. 4. Press from right submenu. To sort in ascending order of loading To sort in descending order of loading To sort in ascending order of pattern number To sort in descending order of pattern number...
Page 132 PATTERNS IN MEMORY 11-Ab 5. Select sorting method. Sort will be carry out. Press to return to Menu mode. Press to return to Drive mode. 11_Ab NB01...
Page 133: Thread Break Report
11-B PATTERNS IN MEMORY Thread break report This function will show recorded thread break of pattern data. The machine detects break thread during operation and records by pattern the number of stitches at the stopped position. If thread break is happening at same number of stitches, please check construction of stitch de- sign.
Page 134: Retrieve Built-In Data From Machine
11-C PATTERNS IN MEMORY Retrieve built-in data from machine 100 pattern data are built-in in machine and you need to retrieve built-in pattern data from ma- chine memory to design data folder. These pattern data are stored in the [Group 4] folder on the PATTERN screen.
Page 135: Searching Pattern Data
11-D PATTERNS IN MEMORY Searching pattern data Searching of the pattern data stored in the all folders is available. 1. When the machine is stopped press 2. Select “PATTERN” 3. Press All pattern data stored in the machine memory will be displayed. Search from designated folder.
Page 136 11-E PATTERNS IN MEMORY 5. Enter the whole or a part of the pattern name. The maximum number of characters in a design name is eight letters or numbers. All the letters and/or numbers are deleted. The letter is deleted before the cursor position.
Page 137: Needle Bar Selection
NEEDLE BAR SELECTION 12-1 Needle number settings A needle number can be assigned to a *color change number. When the needle number is assigned, the machine will embroider and automatically switch to the programmed for each color change number. Color change stop function A *color change stop can be assigned to a color change number.
Page 138: Auto Setting
12-2 NEEDLE BAR SELECTION Auto setting This changes all designated needle numbers at once. For example, if you want to change all needles numbered “3” to “5”, just select one of the color change numbers in which “5” is set, then all color change numbers can be changed into “3”. 1.
Page 139 12-3 NEEDLE BAR SELECTION 6. Press Setting is cancelled. Preview screen is displayed. The needle number has been changed from 3 to5. 7. Press The setting is fixed. Press to return to Menu mode. Press to return to Drive mode. 13_2 B701...
Page 140: Thread Color
12-4 NEEDLE BAR SELECTION Thread color This sets the background color or color assigned to each needle bar to be shown in the display. This is useful to help confirm the correct color setup of a pattern. You will find difficulty to see the pattern if you set same color on both pattern and background. Color stteing 1 : Red 2 : Yellowish green...
Page 141 12-5 NEEDLE BAR SELECTION 4. Select the needle number or cloth (background color). You chan change the color palette. Color to be 256 colors palette 70 colors palette current color changed after 5. Select the color to be changed at the palette.
Page 142: Color Change Data Registration
12-6 NEEDLE BAR SELECTION Color change data registration You can import and apply color change data from saved patterns (Including color change stops) to the current pattern. This function lets you apply the same color change data from other patterns. The color change data is limited to one and the color change numbers are limited to 250.
Page 143: Color Change Data Read
12-7 NEEDLE BAR SELECTION Color change data read You can export the registered color change data to other patterns. If the pattern receiving the imported color change data has more color changes than the imported data, the extra color changes will be set to “0” and will need to be set manually later.
Page 144: Repetition Of Color Group Setting
NEEDLE BAR SELECTION 12-8 Repetition of color group setting If your design has repetition of the group of the same color sequence, only set first sequence and set other automatically by following steps. (If you have some function in the needle “Example: color change stop”, the function also will set) First sequence ●...
Page 145: Frame Confirmation
13-1 FRAME CONFIRMATION By default the machine checks if the pattern fits the embroidery area. This helps you to check whether or not the selected pattern fits in the desired hoop. This helps confirm positioningbetween the embroidery area and the pattern. If you change the frame position by the frame move key, the display will be changed and you can check the position onscreen.
Page 146: Frame Selection
13-2 FRAME CONFIRMATION Frame selection Selecting a frame. The embroidery area for each registered frame is set to the inside of the frame edge to allow for pressure foot clearance. (Fig. 1) This allows confirmation of positioning between the embroidery area and the pattern. Round frame Square frame Embroi-...
Page 147 13-3 FRAME CONFIRMATION 4. Select desired size of frame and press The embroidery area appear in red. 5. Confirm that (Top) appears in the display and go to step 7. If this does not appear, go to step 6. 6. Press “Top”. Upper right indication of will be shown. 7. By position of design can be moved.
Page 148: Adjusted For Embroidery Area
13-4 FRAME CONFIRMATION Adjusted for embroidery area Embroidery area Cap frame Embroidery area (Lengthwise) The embroidery area of HAPPY semi-wide and wide cap frames is saved in the machine. The Y axis of the embroidery area can be ad- justed for a variety of caps. (Fig. 1) Embroidery area Fig.
Page 149 13-5 FRAME CONFIRMATION 6. Press 7. Press 8. Select the number . Enter the width of the cap. Standard 40 ~ 70mm Width 40 ~ 95mm 9. Press 10. Press The setting is fixed. Settings are returned to the default. 20_5 R201 -118...
Page 150 13-6 FRAME CONFIRMATION 11.Press Press to return to Drive mode. 20_5 NB01 -117...
Page 151: User-Defi Ned Frames (1 ~ 5)
13-7 FRAME CONFIRMATION User-deﬁ ned frames (1 ~ 5) The embroidery area of each registered frame is set to the inside of the frame edge for pressure foot clearance. (Fig. 1, 2) When you use square frame as shown in ﬁ g.3, pressure foot may hit the corner of frame. In this case you need to create frame as special shape under the frame No.6 - 60.
Page 152 13-8 FRAME CONFIRMATION 5. Press 6. Press Case for selected Case for selected 7. Press to select the hoop (Class). round frame square frame : Round frame : Square frame 8. Press Select you wish to change square frame size. 9.
Page 153 13-9 FRAME CONFIRMATION Case for selected Case for selected 11.Press round frame square frame The date is fixed. 12.Press Press to return to Drive mode. 20_9 O901 -120...
Page 154: User-Defi Ned Frames (6 ~ 60)
13-A FRAME CONFIRMATION User-deﬁ ned frames (6 ~ 60) Frame data that records the shape of the frame can be prepared, which can then be read and registered. 13-B You can create and register frame data using the actual frame you wish to register. 13-Ca You can entry the data up to 55 diﬀ...
Page 155 13-B FRAME CONFIRMATION How to make frame data of your User-deﬁ ned frames (6 ~ 60) Frame data must be created to register a user-deﬁ ned frame. How to create frame data on PC This method is to be created using a text editor (such as Wordpad) that comes with your PC. Please use the following format.
Page 156 13-C FRAME CONFIRMATION When you save the frame data, please save as text document form and ﬁ le name should be less than 8 characters. Extension should be “.TXT” Example: ROUND250.TXT Please save the frame data to machine usable memory media and read the data by embroidery machine.
Page 157 13-Ca FRAME CONFIRMATION How to create frame data on embroidery machine. (Teaching user frame) This method is to be created using the user-deﬁ ned frame teaching function of the embroidery machine. The created frame data does not need to be loaded and is automatically registered in the embroidery machine.
Page 158 13-Cb FRAME CONFIRMATION 6. Press from right submenu. 7. Select the shape of the frame to be used for teaching. ：Square frame ：Round frame Point setting is completed up to step 19. Press the key to switch ：Rectangle frame Point setting is completed up to step 15. 8.
Page 159 13-Cc FRAME CONFIRMATION 12.Press to move the frame to “P3” position. 13.Press Point “P3” is now set. 14.Press to move the frame to “P4” position. 15.Press Point “P4” is now set. If a rectangular frame is selected in step 7, a screen for renaming the frame will automatically appear.
Page 160 13-Cd FRAME CONFIRMATION 17.Select word and press The maximum number of characters in a frame name is ten letters or numbers. The cursor moves left and right. Uppercase and lowercase letter and symbol are switched. All the letters are deleted. Selected letter or number is deleted.
Page 161 13-Ce FRAME CONFIRMATION Set points “P7~P13” in the same way. P13(80°) P12(70°) P11(60°) P10(50°) P9(40°) P8(30°) P7(20°) Center of user-deﬁ ned frame 23.Press to move the frame to P14(90°) position “P14”. 24.Press Point “P14” has been set and the frame data has been registered.
Page 162 13-D FRAME CONFIRMATION Reading frame data 1. Insert the memory media into the machine as described in “Inserting memory media”. 2. When the machine is stopped, press 3. Select “FRAME”. 4. Select “User-deﬁ ned frames”. 5. Press You can choose any frame options. 6.
Page 163 13-E FRAME CONFIRMATION 7. Press 8. Select the frame data “CCLAGOB.txt”. The frame data has been read. 9. Press Press to return to Drive mode. 13_E W831 -145...
Page 164 13-Ea FRAME CONFIRMATION Exporting frame data The frame data created by the embroidery machine is written to memory media. The data written to memory media can be read by other embroidery machines. 1. Insert the memory media. 2. When the machine is stopped, press 3.
Page 165 13-Eb FRAME CONFIRMATION 7. Select desired User-deﬁ nd frames. 8. Press from right submenu. A ﬁ le named ”Frame name.txt” is created and the frame data is written. 9. Press Press to return to Drive mode. 13_Eb W831 -165...
Page 166 13-F FRAME CONFIRMATION How to delete the resisted user-deﬁ ned frames (6 ~ 60) Delete resisted User-deﬁ ned frame from memory. 1. When the machine is stopped, press 2. Select “FRAME”. 3. Select “User-deﬁ ned frames”. 4. Press You can choose any frame options. 5.
Page 167 13-G FRAME CONFIRMATION 6. Select desired User-deﬁ ned frames. 7. Press The user-deﬁ ned frames will be deleted. 8. Press Press to return to Drive mode. 13_G W831 -147...
Page 168: How To Change Center Point Of Frame (1 ~ 5, 6 ~ 60)
13-H FRAME CONFIRMATION How to change center point of frame (1 ~ 5, 6 ~ 60) You can change memorized frame center point. When you set your frame and use machine function of “Frame move” and “Center” ( 3-6), If your frame is not center, please practice following steps for center setting again.
Page 169 13-I FRAME CONFIRMATION 6. Select desired User-deﬁ ned frames. 7. Press 8. Press CAUTION: To prevent accidents. The frame moves quickly. Keep hands away from the frame. 9. Move embroidery frame to frame center point by 10. Press Memorized frame center point coordinate to the machine.
Page 170: Non Registered Frame
13-J FRAME CONFIRMATION Non registered, Special frame ( Except HCR2) In case Non Registered Frame is selected, carriage does not have movement for creating the coordinates of frame position at the time of turning machine on. Please select Non Registered Frame, when you need use special frame which can hit pressure foot or other machine parts by movement of carriage for creating the coordinates of frame posi- tion.
Page 171: Pattern Settings
PATTERN SETTINGS 14-1 Various settings such as the scaling, repeat sewing, offset and frame out can be applied to a pattern. Adjust This menu contains settings such as scaling, width adjustment, angle and convert design. Repeat sewing The machine repeats the pattern a number of times in the X and Y directions as set by the user. Offset Sets the start point of the frame in the selected pattern.
Page 172: Scaling
PATTERN SETTINGS 14-2 Scaling Setting example The pattern's scale can be increased or de- creased in 1% increments. X 100 %, Y 150 % Normal Default : X,Y 100% : Start point of pattern 1. When the machine is stopped, press 2.
Page 173: Width Adjustment
PATTERN SETTINGS 14-3 Width adjustment Setting example This setting adjusts stitch width (L) in a pattern L + 0.4mm in a range of -1.0 ~ +1.0mm in increments of 0.1mm. In case "Width" (Width adjustment) is set and embroidery is made, there is a case 0.4 mm that error occurs at end point.
Page 174: Angle
PATTERN SETTINGS 14-4 Angle Setting example With the start point of the pattern as a pivot, the machine rotates the angle clockwise. 30° Normal Default : 0° : Start point of pattern 1. When the machine is stopped, press 2. Select "SETTING". Adjust 3.
Page 175: Repeat Sewing
14-5 PATTERN SETTINGS Repeat sewing The machine embroiders a user-speciﬁ ed number of copies in the X and Y directions. Setting example ● : Start point of pattern ■ : End point of pattern Space Y Piece X Piece Y Space X -150.0 Space Y 120.0...
Page 176 14-6 PATTERN SETTINGS 1. When the machine is stopped, press 2. Select “SETTING” and select (Repeat). 14-6a 14-6a No gap 14-6a Fill Repeat 3. Select each setting item and select the num- ber. Changing is cancelled. Numbers are deleted. Overall size Pattern size 4.
Page 177 14-6a PATTERN SETTINGS Set the space X and space Y (pattern size + gaps) set in the setting items with only gaps, and relocation. 1. Press Enter X gaps and press X direction of repeat sewing Setting item Enter Y gaps and press Y direction of repeat sewing It will be relocated with the set gap.
Page 178: Auto Origin
PATTERN SETTINGS 14-7 Auto origin When a pattern has different start and end points, the frame returns to the start point. Setting example : Start point of pattern : End point of pattern 1. When the machine is stopped, press 2.
Page 179: Offset
PATTERN SETTINGS 14-8 Offset Setting the offset point designates a place for the frame to rest before moving to the start point of the actual embroidery. When used together with the "Auto origin" ( 14-7) feature, the machine will return to the offset when it is finished embroidering as well.
Page 180 14-9 PATTERN SETTINGS Direct input You can move the oﬀ set manually and save the position with “teaching input”. Length- wise move distance 〇 : Oﬀ set point Side-wise move ● : Start point of pattern distance 1. When the machine is stopped, press 2.
Page 181 14-A PATTERN SETTINGS Preset There are 9 preset points that can be used for oﬀ sets around the or in the center of the pattern. 1. When the machine is stopped, press 2. Select “SETTING” and select (Oﬀ set). The left side shows the size of the current pattern. Oﬀ...
Page 182 14-B PATTERN SETTINGS Teaching input You can set the oﬀ set position manually. Length- wise move distance Side-wise move 〇 : Oﬀ set point distance ● : Start point of pattern 1. When the machine is stopped, press 2. Select “SETTING” and select (Oﬀ...
Page 183 PATTERN SETTINGS 14-C 7. Move the frame to the offset point. 8. Press Complete The setting is fixed. The pattern data may be shown. Setting is returned to the default. To return to Menu mode. to return to Drive mode. Offset point 12_C NB01...
Page 184: Frame Out
PATTERN SETTINGS 14-D Frame out A frame out command can be added to a design. By setting frameout to a *Color change num- ber in a design, you can move the frame to a desired position automatically and stop it after the machine finishes sewing of that color change number.
Page 185 14-E PATTERN SETTINGS Teaching input : Frame out point ● : Original point (Start point of pattern) Move the frame and the position will be saved 〇 : Last position of Color change number as the frame out. Length- wise move distance Side-wise move distance...
Page 186 14-F PATTERN SETTINGS Direct input : Frame out point ● : Original point (Start point of pattern) 〇 : Last position of Color change number You can change the position of your frame out by using this function. You can change the moving distance of the frame out and change Length- wise move...
Page 187 15-1 MACHINE SETTINGS Before embroidering, check the basic settings of the machine. The rest of the settings can be left at default values (as indicated by underline or blue icon). No. Display Settings Contents (std : Underlined or Blue) 1 Fine mode The machine emphasizes stitch quality by controlling embroidery speed.
Page 188 15-1a MACHINE SETTINGS No. Display Settings Contents (std : Underlined or Blue) 9 Cut at null jump This sets thread cuts before null jumps (isolated jumps with no net movement) YES : Does trim on empty jump data. Stitch Null jump Stitch Jump Auto thread cut...
Page 189 15-1b MACHINE SETTINGS No. Display Settings Contents (std : Underlined or Blue) 15 Convert cap When using cap frame, the vertical direction of the embroidery design should be turned 180 degrees because cap is set on the drive frame upside down. With this function, the vertical direction of the embroidery design will be turned 180 degrees automatically when cap frame is selected on the menu.
Page 190 15-2 MACHINE SETTINGS No. Display Settings Contents (std : Underlined or Blue) 24 Design disp mode All : When drive mode, highlight all color change number on the LCD Display. Change: Highlight only current color change number. Change number 26 Operation Sound Make beep sound when button or key of touch panel is pressed.
Page 191 15-2a MACHINE SETTINGS No. Display Settings Contents (std : Underlined or Blue) 35 Buzzer stop time Change the time of the buzzer that sounds when the machine stops. Repeat (Continue) 1 sec. 5 min. 1. When the machine is stopped, press 2.
Page 192: Machine Settings
15-3 MACHINE SETTINGS Detailed explanation of machine settings 11 Length of TRD.cut If you select “Needle” with this setting, the upper threads of each needle will be cut off by registered length. The length of each thread can be set up taking the following steps. 1.
Page 193 15-3a MACHINE SETTINGS 13 Width data all Width data all This function adds additional width to all satin L + Xmm stitches in a design. This is otherwise set in the “Settings” function 14-3), in which case any changes made to the setting from this screen will have no eﬀ...
Page 194 15-4 MACHINE SETTINGS 14 TRD. break detect If you select “Needle” with this setting, you can set sensitivity of thread break detection needle by needle. You can be set up taking the following steps. 1. Follow the steps 1.- 3. on the page 15- 2a and the display shows machine setting page.
Page 195: Lock Stitches
15-5 LOCK STITCHES This machine adds lock stitches automatically as default setting at start and thread cut point. These lock stitches prevent upper thread from fraying and coming oﬀ from needle hole. The length and number of lock stitches (start / thread cut) can be adjusted with following setting items.
Page 196 15-5a LOCK STITCHES 1. When the machine is stopped, press 2. Select “OPTION”. 3. Select 4. Select desired setting item and change the setting. Press when returning the setting to default. Press to return to Menu mode. Press to return to Drive mode. 15_5a V322...
Page 197: Optional Device Setting
15-6 OPTIONAL DEVICE SETTING When the optional device is mounted to the machine, setting at the embroidery machine is required. Concerning the details of setting, please refer the instruction manual of each device. In case the embroidery machine has no optional device, please skip this page. 1.
Page 198 LETTER 16-1 Selecting letters using the built-in fonts. You can create monogramming data by using built-in alphabet, numbers and symbols. You can choose layout method of monogramming data from horizontal, arch, or circle layout. Save lettering embroidery data to design memory automatically. Layout method Cap line Horizontal...
Page 199: Letter
16-2 LETTER 1. When the machine is stopped, press 2. Select “LETTER”. Letter selection Select letters. One data can contain up to 26 letters including space. 3. Select letter. The screen is switched to basic script or cyrillic script. All the letters are deleted. Basic script Biacritic script Cyrillic script...
Page 200 16-3 LETTER Letter Height selection Select the letter height. Basic script (Diacritic) Cyrillic script 6. Select 7. Select desired height. After the height setting is fixed and now line length can be selected. Layout method Select layout method. 8. When you would like to change layout meth- Horizontal od, select either layout method from the (straight line)
Page 201 16-4 LETTER 10. Select the number. Setting is canceled. 11. Press Return to the Letter selection. Return to the Font Selection. Return to the Letter Height selection. Return to the Line Length. Start point You can change start point of monogramming data.
Page 202 LETTER 16-5 Letter setting screen Space between letters Space can be added between letters. 1. Press on the letter setting screen. 2. Select on space between letters you would like to change. 3. Enter value. 4. Press When you would like to make the same value on all the space at the same time select and enter value of the space.
Page 203 LETTER 16-6 Color change between letters Color change can be made between letters. Letter setting screen 1. Press on the letter setting screen. 2. Select on space between letters you would like to change. Setting of space between letters is ON. Setting of space between le is OFF.
Page 204: Queue
QUEUE 17-1 This sets up a succession of patterns that can be embroidered in any desired sequence. The machine will proceed with the *various settings set to each pattern. If you embroider a pattern like in Fig.1, you will need to set an offset as a pivot to each pattern in advance.
Page 205 17-2 QUEUE Alter and Execution This allows you to sew any combination of designs in sequence (up to 30 designs), and exe- cutes. Once “QUEUE” is set, the pattern data registered and set in the “QUEUE” is embroidered until pattern data in “READ” is selected. Therefore, you need to select other pattern data in “READ”...
Page 206 17-3 QUEUE 5. Combined design can be seen on Screen. To show combined design, please press Illustration of the pattern selected will be dis- played. In case you do not need to check combined design, please go to step no.7. 6.
Page 207: Needle Bar Selection And Pattern Settings
17-4 QUEUE Needle bar selection and Pattern settings Needle bar selection and Pattern Settings for patterns selected to QUEUE operation can be ap- plied by the following steps. 1. When the machine is stopped, press 2. Select “QUEUE”. The selected pattern is shown to the left. 3.
Page 208 17-5 QUEUE 6. After setting, press For setting of “Needle Bar Selection”[NEEDLE] and “Pattern Setting”[SETTING] to other design, please do steps no.3-6. Press to return to Menu mode. Press to return to Drive mode. 19_4b NB01 -109...
Page 209: Registration Of Queue Setting
17-6 QUEUE Registration of QUEUE setting Up to 10 QUEUE settings can be registered. Once you register QUEUE you can select registered QUEUE setting anytime. 1. According to step 1-8 of “Alter”, select patterns. 2. Select 3. Select registration No. and press When pattern data is not displayed on the left side on the screen, no pattern data is registered in the holder of the setting No.
Page 210: Read Queue Setting
17-7 QUEUE Read QUEUE setting Read registered QUEUE setting. 1. When the machine is stopped, press 2. Select “QUEUE”. 3. Select 4. Select number and press QUEUE setting is selected. Press to return to Menu mode. Press to return to Drive mode. 19_6 NB01 -118...
Page 211: Other Settings Create Network
18-1 OTHER SETTINGS Create network Network setting is required in order to connect the embroidery machine with PC’s network management software (HAPPY link LAN) . You do not have to do this setting when you do not connect the machine with the network. There are two types of connecting method such as Wired and Wireless LAN connection.
Page 212 18-2 OTHER SETTINGS Wired LAN connection Wired LAN connection create network connection between the embroidery machine and PC with a LAN cable. There are 2 types of Wired LAN connection methods. Multiple connection PC via Router connects with the embroidery machine. You can connect PC with multiple embroidery machines.
Page 213 18-2a OTHER SETTINGS Wireless LAN connection Wireless LAN connection creates network connection between the embroidery machine and PC with Wireless LAN. You can connect PC with embroidery machines via Access point (Wireless LAN device). You can connect PC with multiple embroidery machines. Access Point (Wireless LAN device) 1st embroidery machine...
Page 214: Wired Lan Connection Setting
18-2b OTHER SETTINGS Wired LAN connection setting Set the value based on network management software (HAPPY link LAN). Boot the network management software (HAPPY link LAN) on the PC before setting the embroidery machine. 1. When the machine is stopped, press 2.
Page 215 18-2c OTHER SETTINGS 4. Set the Connection address and Wired LAN conﬁ guration. There are two types of setting method such as Auto and Manual setting. Use either method to set the IP address. Automatic setting Press the key to switch When you set values on the embroidery machine as the 1st machine connected to network, check if Wired LAN each...
Page 216 18-2d OTHER SETTINGS Manual setting When you set values on the embroidery machine as the 1st machine connected to network, check if Wired LAN each setting item shall be follows. Press move to operation no 7 if there is no change of setting required.
Page 217 18-2e OTHER SETTINGS How to set the Wired LAN conﬁ guration Check if each setting item shall be follows. Machine IP address Setting items IP address: 192.168. 1. 10 Subnet mask : 255.255.255. 0 Gateway : 0. 0. 0. 0 Name server : 0.
Page 218 18-2f OTHER SETTINGS 5. Press 6. Press The display returns to MENU. 7. Press The machine will automatically connect with HAPPY link LAN booted on the PC. If the IP address is set automatically, it will take longer time to connect than the manual setting. When connected, is displayed.
Page 219: Wireless Lan Connection Settings (Option)
18-2g OTHER SETTINGS Wireless LAN connection settings (Option) Boot network management software “HAPPY link LAN” on the PC before set up on the machine. Connect and enable a commercially available w ireless network device on the PC. Follow the instruction manual for the Wireless LAN device regarding its connection and settings. Record the following information when you set up Wireless LAN device or connect the machine with enabled Wireless LAN device.
Page 220 18-2h OTHER SETTINGS 1. When the machine is stopped, press 2. Select “OTHER”. It shows that the WiFi USB adapter is plugged in. 18-1 3. Press 4. Press 5. Press Connectable access point is displayed in the screen. Signal of access point strength Weak Strong 18_2h...
Page 221 18-2i OTHER SETTINGS 6. Select access point you would like to connect with the machine. will not be displayed when the network key is not set on the access point. Please go to step no.9. 7. Press 8. Enter Network key, and press The maximum number of characters in a server name is 64 letters,numbers and symbols.
Page 222 18-2j OTHER SETTINGS 10. Set the Connection address and Wireless LAN conﬁ guration. There are two types of setting method such as Auto and Manual setting. Use either method to set the IP address. Automatic setting When you set values on the embroidery machine as the 1st machine connected to network, check if Wireless LAN each setting item shall be default settings.
Page 223 18-2k OTHER SETTINGS Manual setting When you set values on the embroidery machine as the 1st machine connected to network, check if Wireless LAN each setting item shall be follows. Press move to operation no 14 if there is no change of setting required.
Page 224 18-2l OTHER SETTINGS How to set the Wireless LAN conﬁ guration Check if each setting items shall be Machine IP address for wireless follows. Setting items IP address: 192.168. 1. 30 Subnet mask : 255.255.255. 0 Gateway : 0. 0. 0. 0 Name server : 0.
Page 225 18-2m OTHER SETTINGS 12. Press 13. Press Wireless LAN indicator 14. Press Wireless connection indicator is displayed if wireless connection is set up correctly. If wireless connection indicator is not displayed. Check wireless connection settings. The machine is automatically connected with “HAPPY link LAN”...
Page 226 18-2n OTHER SETTINGS Causes and countermeasures Is IP address overlapped on the machine with other machine that creates LAN connection? If so, set IP address so that IP Address on each machine is not overlapped. LAN cable is connected to the embroidery machine After turning oﬀ...
Page 227: Version Information And Software Update
18-3 OTHER SETTINGS Version information and software update Software version installed in the machine is displayed. Software can be updated to the latest version. ■ If you update the program, the network settings may disappear. In this case, reconﬁ gure the network settings. 18-1 Preparation for update ﬁ...
Page 228 18-4 OTHER SETTINGS 5. Select the file “UPDATE***.IMG”. When the version of each program and the version in the update file are different, the version number is displayed in red. Update even if the version mutch (OFF) : Only different versions of the program will be updated. (On) : All programs will be rewritten even if the version number is the same.(Up to 16 minutes) Update is cancelled.
Page 229: Language
18-5 OTHER SETTINGS Language Change the language displayed on control box. 1. When the machine is stopped, press 2. Select “OTHER”. 3. Press 4. Select the Language. The language has been changed,and the display returns to Drive mode. 18_5 V910 -175...
Page 230: Calibrate
18-6 OTHER SETTINGS Calibrate Calibration for the touch panel LCD. Touch panel is already adjusted and you do not need adjustment of the panel. If the screen does not recognize correct position of each icon and you cannot operate, please adjust the screen as follows: 1.
Page 231 18-7 OTHER SETTINGS 6. Press the 5th by stylus. Adjustment is complete and startup screen is appeared. 7. Press After the carriage and frame move slightly, the embroidery frame will return to the previous position automatically. The display will return to Drive mode. CAUTION: To prevent accidents.
Page 232: User Maintenance Mode
18-8 OTHER SETTINGS User maintenance mode User maintenance mode has 8 items as below. Indicates point which sensors are active. Machine movement Change the needle bar’s movement. Change jump “JUMP” : Needle Jump, “DRIVE” : Needle Drive Upper shaft turns clockwise and counterclockwise. Upper shaft turns ...
Page 233 18-9 OTHER SETTINGS 1. When the machine is stopped, press 2. Press ”OTHER”. 3. Press 4. Press one key and check machine movement. CAUTION: To prevent accidents; The machine moves quickly. Keep hands away from the machine. One equipment was not standby position, ********** machine show following message when you press key.
Page 234: Report
19-1 REPORT Indicating operation record of machine. Production data Last 10 records of following production data will be displayed. Time of power on/oﬀ , and number of operated stitches will be recorded in machine memory. If the machine is switched on without embroidery operation, it will not be recorded in memory. [Power ON] The time when machine main switch is turned on [Power OFF]...
Page 235 19-1b REPORT Detailed production data You can view following detailed production data for each user. (Max 4,096 data) ITEMS [No.] Number : Sequence number of the records [User] *1 User ID : The ID number of embroidery machine operator User Name : The name of embroidery machine operator [Design] Design ID...
Page 236 19-1c REPORT Save the report You can save the displayed records in CSV format. Insert the USB flash drive into the machine and press key then, new folder named “ProductionReport” and "RunningLog" will be made and the following files will be saved. ProductionReport (Holder) “ProductionReport-Standard_*****”...
Page 237 19-1d REPORT Record of thread break This function will show thread break data of each needles. In case of Multi-head embroidery machine, data line for each head will be displayed. 1. When the machine is stopped, press 2. Select “REPORT”. Head number Needle number 3.
Page 238 19-1e REPORT The date and time of error message You can view code and time of the error message and last 100 times of the data will be held. The number of error message You can view the total number of each error messages which is occurred in the embroidery ma- chine.
Page 239: Guide
20-1 GUIDE The GUIDE offers tips and step-by-step help for embroidering with the machine. In each stage of embroidery operation there is an easy to follow guide available. 1. When the machine is stopped, press 2. Select “GUIDE”. 3. Select desired item. 4.
Page 240: Screen Saver
21-1 SCREEN SAVER If screen saver is set, images saved in the machine are displayed on the screen in numerical order when the machine is stopped and is not in operation for a certain amount of time. Screen saver is canceled when any place on the touch screen is touched. If the setting time of “display oﬀ...
Page 241 21-2 SCREEN SAVER Change and delete image(s) This is done to change or delete screen saver image(s) 5 images are pre-installed in 001 thru 005. Maximum 12 images can be saved by adding images. 1. When an image is changed, insert the USB ﬂ...
Page 242 21-3 SCREEN SAVER Initialization of registered images in the machine Screen saver images to set current status to initial status (factory setting). Original images in 001 to 005 are restored although they are deleted. All the images saved in 006 to 012 are deleted. 1.
Page 243 21-4 SCREEN SAVER How to make the screen saver image You can display any image(s) in addition to pre-installed images. Create image(s) to meet the following specifications by using your image editing software. Save the image(s) in USB flash memory. Pixelsof Image file 800 pixels 480 pixels...
Page 244 22-1 i-CUSTOM You can place frequently used icons freely on the right side of Drive mode screen. Ex. 3 i-Custom Ex. 2 Ex. 1 Display icons to be placed Function icons to be placed Calendar Stitch number forward Current year, month date is displayed. Move the frame forward or backward by the one stitch.
Page 245 22-1b i-CUSTOM Pointer (Option) Stitch number forward ten Move the frame forward or backward by ten stitch- Turn on and oﬀ the laser pointer. es step In addition, “Key lock” function can be used by set- Jump ting. 15-2 When the key is pressed continuously, the “Key Turn on and oﬀ...
Page 246: I-Custom
22-2 i-CUSTOM 1. When the machine is stopped, press i-CUSTOM currently selected 2. Select “i-CUSTOM”. 3. Select a desired custom icon. 4. Select display or key icon(s) from the gray frame. When changing to other display or key icon(s),. When you select the desired display or key, re- peat steps 3 and 4 .
Page 247 22-2a i-CUSTOM Change the number of icons (Standard LCD) (10.4" LCD) i-CUSTOM capacity will be expanded from 6(8) to 14(16) icons. It returns to capacity of 6(8) by pressing this selection key again. 10.4” LCD Standard LCD 10.4” LCD 1. Press The number of placement icon will increase.
Page 248: Lan Connection
22-2b i-CUSTOM LAN connection This indicates the machine connects with LAN. Design folder settings on the “Happy Link LAN” is required before reading pattern data. Please refer to “Happy Link LAN” System INSTRUCTION MANUAL regarding the settings method. The pattern data can be read through the designated folder and sub-folders. The retrieval function will not work when same pattern name is saved in selected folder and sub-folder.
Page 249: Task Reservation .............................. 22-2C
22-2c TASK RESERVATION This function allows you to perform following operations even while machine is embroidering. After the task reservation, it is also possible to reserve the pattern to the embroidery sequence list. (max. 30 patterns) By this reserve function, the embroidery patterns can be changed sequentially in accordance with the list.
Page 250: Reading
22-2d TASK RESERVATION Reading This reads pattern data and writes into memory. There are some icons (displayed in gray) which can’t be used through the function. However, the basic operation is same as “reading” function from main menu. Task reservation menu 1.
Page 251: Needle Bar Selection
22-2e TASK RESERVATION Needle bar selection A needle number can be assigned to a color change number of pattern data. There are some icons (displayed in gray) which can’t be used through the function. However, the basic operation is same as “reading” function from main menu. Task reservation menu 1.
Page 252: Setting
22-2f TASK RESERVATION Setting Settings such as the scaling, repeat sewing, offset and frame out can be applied to a pattern data. There are some icons (displayed in gray) which can’t be used through the function. However, the basic operation is same as “reading” function from main menu. 14-1 Task reservation menu 1.
Page 253: Search
22-2g TASK RESERVATION Search Design folder settings on the “Happy Link LAN” is required before reading pattern data. The basic operation is same as “LAN connection” function. 22-2b Task reservation menu 1. Press “TASK RESERVATION”. 2. Press "SEARCH". 3. Enter the pattern name. 4.
Page 254: List
22-2h TASK RESERVATION List Open the embroidery sequence list to access the patterns. Also some editing functions are available such as delete, sort and copy. Task reservation menu 1. Press “TASK RESERVATION”. Preview of reserved pattern "LIST". 2. Press Selected or embroidering You can see embroidery list.
Page 255: Letter
22-2i TASK RESERVATION Letter You can create monogramming data by using built-in alphabet, numbers and symbols. 22-2i The basic operation is same as “Letter” function from main menu. 16-1 Task reservation menu 1. Press “TASK RESERVATION”. 2. Press "Letter". 3.
Page 256: Layout
22-2j TASK RESERVATION Layout Combined pattern data can be made by putting pattern(s) and letter(s) anywhere you like on the layout window. The basic operation is same as “Leyout” function from main menu. 22-A Task reservation menu 1. Press “TASK RESERVATION”. 2.
Page 257: User Management
USER MANAGEMENT 22-3 When machine operators have been registered as user, you can manage the right to operate the embroidery machine and you can collect the production data of each user. Registration of administrator Registration and change of administratorÅfs name and password. Only registered administrator has the right to access the user management function.
Page 258 22-4 USER MANAGEMENT 4. Press 5. Press , in case you do not need to change the administratorÅfs name. When you prefer to change the administra- tor’s name, move cursor with then, enter new name from the keyboard and press The maximum number of characters is 16 letters.
Page 259 22-5 USER MANAGEMENT 9. Press , when you want to change the machine name. 10. Enter new [Machine name] and press Please note that the [Machine name] will be re- corded as an item of the Production data. The maximum number of characters is 15 letters. If you change the machine name, please reboot the machine to reﬂ...
Page 260: Registration Of User
22-6 USER MANAGEMENT Registration of user Registration and change of user name and password. The maximum 250 user can be registered. 1. When the machine is stopped, press 2. Select “ USER”. 3. Press User ID 4. Select desired ID number. 5.
Page 261 22-7 USER MANAGEMENT 6. Enter arbitrary 6 digits number as pass- word. Enter “000000” if you do not want to use pass- word. Canceled. Numbers are deleted. 7. Press The setting is ﬁ xed. 8. To continue registering other user, repeat the procedure from step 4 to 7.
Page 262: Selection Of User (Login)
22-8 USER MANAGEMENT Selection of user (Login) You can select user name and login, when User User man- management function has been activated be- agement forehand. 1. When the machine is stopped, press 2. Select “ USER ”. User Administrator 3.
Page 263: Selection Of User (Login) At Power On
22-9 USER MANAGEMENT Selection of user (Login) at power ON The user selection menu will be displayed, User man- when User management function has been acti- agement vated beforehand. 1. Turn on the power switch. User Administrator 2. Press After the carriage and frame move slightly, the embroidery frame will return to the previous position automatically.
Page 264: Layout
LAYOUT 22-A Combined pattern data can be made by putting pattern(s) and letter(s) anywhere you like on the layout window. The pattern data can be saved to the machine for embroidering. When “PATTERN SETTING” is set on the selected design, these setting will be taken over to the new design.
Page 265 22-B LAYOUT Moving keys Letter selection Enter desired letters for layout. Delete Delete selected pattern (letters) Move selected pattern. Zoom 22-I You can also move the pattern by pressing desired position on the screen. Zoom in and zoom out the pattern layout. The selected patterns can be moved with keeping With pressing , you can change the steps...
Page 266 LAYOUT 22-C 4. Seelct the pattern Letter selection 5. Press 6. Select letter. Select letters. One data can contain up to 26 letters including space. The screen is switched to basic script or cyrillic script. All the letters are deleted. Basic script Diacritic script Cyrillic script...
Page 267 LAYOUT 22-D 9. Select desired height. The selected letter (pattern) is displayed with rectangular frame. 10.Move letters with The selected letters (pattern) can be moved. Layout method 11.Select Adjust width and height of arch if necessary. 16-1 You can move letters with 12.Press 13.Move letters with 21_D...
Page 268 22-E LAYOUT Saving Save the laid pattern data. 14. Press 15. Press Select start point of embroidery from 9 preset points which are located around or center of the pattern. The start point of ﬁ rst selected pattern will be set as the start point of combined deign.
Page 269 LAYOUT 22-F Multiple patterns selection Select all or multiple patterns and move the position together. Non-selected pattern (gray) 1. Change pattern with , then press The desired pattern is selected. Make sure that the selected pattern is displayed with rectangular frame. Switch status between selected and non-selected Set all patterns as non-selected.
Page 270 LAYOUT 22-G Layout area Change the size of layout area. 1. Press X direction is displayed in red. (It is ready to enter ﬁ gure) 2. Press , enter X axis distance. Y direction is displayed in red. (It is ready to enter ﬁ gure) 3.
Page 271 22-H LAYOUT Frame display Select and display the frame, in the area where the pattern is placed. 1. Press 2. Press Embroidery area 3. Select type of frame and Press Selected frame will be displayed. 22_H V901...
Page 272 LAYOUT 22-I Zoom Zoom in and zoom out the display of pattern. The selected patterns can be moved with keeping desired display scale. 1. Change display scale with 2. Press The pattern is displayed with desired scale. Switch zoom function between on and off. Move selected pattern.
Page 273 LAYOUT 22-J Grid Display grid in the layout area with desired scale. The snap function will work when you move the pattern by finger or stylus. Then, the center of the pattern and cross line of the grid will match automatically. 1.
Page 274: Thread Set
22-K THREAD SET This function is used when the embroidery machine and Happy PMS (Production management system) are connected with network. It is not required to set when the Happy PMS is disconnected. Please refer to instruction book of “Happy PMS” for more precise information. STANDARD CONTROL BOX 1.
Page 275: Specifications • Maintenance Specifi Cations
23-1 SPECIFICATIONS • MAINTENANCE Speciﬁ cations Voltage 1 phase 100V ~ 115V -10% ~ +5% 1 phase 200V ~ 230V -10% ~ +10% Electricity consumption 200 Wh 200 Wh Frequency 50 / 60Hz Noise level Under 77dB(A) (at 1.0m away from needle point) Temperature 0 ~ 40°...
Page 276: Cleaning The Rotary Hook
23-2 MAINTENANCE Cleaning the rotary hook If the rotary hook is clogged with waste thread or dust, it will degrade the stitch quality of the embroidery or may cause other problems. For a long sewing life, please keep the rotary hook clean.
Page 277 23-3 MAINTENANCE CAUTION: To prevent accidents. The thread cutting knife moves quickly. Keep your hands away from the machine. 4. Press In maintenance mode, pressing this button causes the moving knife to open and stop at max open position. 5. Remove any waste thread and dust from the knife assembly and surrounding area.
Page 278: Errors And What To Do
24-1 ERRORS AND WHAT TO DO The machine has an extensive error code list to aid in trouble- E-050 C point shooting when problems occur, as listed below. Upon error, press to release the error and correct it according to the list below. When errors occur frequently, please contact your dealer.
Page 279 24-2 ERRORS AND WHAT TO DO No. Display Error Solutions Page Needle move Motor for needle bar selection unit has After ﬁ xing malfunction of needle and stopped partway through its path. thread take-up lever, execute "Auto" in the No movement due to malfunction of recovery method selection.
Page 280 24-3 ERRORS AND WHAT TO DO No. Display Error Solutions Page 090 Miss reception Error has occurred during data transfer Try reading pattern data again. Verify (via cable) between machine and PC. that transmission speed setting is correct at (1) transfer software; (2) device 091 No send Machine has not received data for >...
Page 281 24-4 ERRORS AND WHAT TO DO No. Display Error Solutions Page 193 Thread Catcher Thread catch hook is oﬀ its position. Please follow the example below: 24-8 Limit switch to detect position is not 1. Check whether thread was actually cut "OFF".
Page 282 24-5 ERRORS AND WHAT TO DO What to do when Stop position of main shaft is out of place (error E-050) E-050 C point 1. Press 2. Select “Auto”. The main shaft turns 2 to 3 times and returns to a stop position (“C”...
Page 283 24-6 ERRORS AND WHAT TO DO What to do for “Thread cut knife is not at the stop position (error E-190)” E-190 Cut blade 1. Press 2. Select “Auto”. The display returns to the drive mode. When you cannot clear by the method above (Auto) E-190 Cut blade 1.
Page 284 24-7 ERRORS AND WHAT TO DO 4. Press 5. Press the to enter “270” and press key. 6. Press The knife opens. 7. Press The knife returning to the closed position. Press to return to Menu mode. Press once again to return to Drive mode.
Page 285 24-8 ERRORS AND WHAT TO DO What to do for “Thread catch hook is off its position (error E-193)” E-193 Catcher 1. Press 2. Select “Auto”. The thread catch hook returns to the original position. The display returns to drive mode. When you cannot clear by the method above (Auto) E-193 Catcher 1.
Page 286: Initializing Of Machine Settings
25-1 INITIALIZING OF MACHINE SETTINGS Re-Initialization of machine system Perform this function only to fix problems with the machine. Initialize the system When performed, all settings in the “OPTION” menu are lost. Be sure to reset the “OPTION” menu after performing this function. Initialize the PMS Please activate this function when the embroidery machine has malfunction after the operation with Happy PMS (Production management system).Please refer to instruction book of “Happy...
Page 287: Helpful Hints
26-1 HELPFUL HINTS t i l . l l t r i t r i f f i l l i y l l l l i 26_1 M416 -158...
Page 288: Embroidery Terms
26-2 EMBROIDERY TERMS Color change stop Thread break back When a color change stop is assigned to a color With this setting, drive frame backs up several change number, the machine embroiders the set stitches after a thread break before stopping. color change and stops.
Page 289: Built-In Font List
BUILT-IN FONT LIST 26-3 Basic script, Diacritic script 26_3 P401 -110...
Page 290 BUILT-IN FONT LIST 26-3a -111 26_3a P401...
Page 291 BUILT-IN FONT LIST 26-3b Cyrillic script Those fonts are created by (www.i-cliqq.com) -112 26_3b P401...
Page 292: Built-In Patterns List
BUILT-IN PATTERN LIST 26-4 BUILT IN PATTERN includes clip art from [Master clip] created by H2soft (Fax:+81-422-28-5211 E-mail:support@office4dc.co.jp). 26_4 N602...
Page 294: Various Special Frames (User Options)
27-1 VARIOUS SPECIAL FRAMES (OPTIONS) Special frames for various purposes are available as options. Use a special frame corresponding to the material and shape of the object to be embroidered. One-Point Embroidery Frame Shoe Clamp Frame Side Clamp Frame Square Clamp Frame One Touch Frame Tubular Sock Frame Holder 26_4...
Page 295 HCH*,HCS*,HCD*, HCU*,HCR* One-Point Embroidery Frame (small) / (large) Long One-Point Embroidery Frame INSTRUCTION MANUAL FOU701-9 IMPORTANT SAFETY INSTRUCTIONS Use this Manual together with Instruction Manual of embroidery machine for mounting this appliance and for operating. Use this appliance only for its intended use as described in this manual. Use only attachments recommended by the manufacturer as contained in this manual.
Page 296 INDEX Basic information of One-point frame ....... 1-1 Frames One-point frame ............ 1-2 Long One-point frame ........... 1-3 Preparation ............... 2-1 One-point frame settings HCH*, HCS* ............3-1 HCD*, HCU*, HCR*..........3-2 Adjustment of One-point frame ........ 4-1 Hooping fabric One-point frame ............
Page 297 BASIC INFORMATION OF ONE-POINT FRAME • Please read all instructions before using this appliance. • The entrance width of item for the One-point Frame Entrance width One-point Frame S : more than 105mm One-point Frame L : more than 130mm Long One-point Frame : more than 170mm Long One-point Frame cannot be used for HCH*, HCS*, HCR* machine.
Page 298 FRAMES One-point frame FRA48010 One-point frame (small) FRA48020 One-point frame (large) EMB. area (YxX) : 60 x 40 mm EMB. area (YxX) : 60 x 76 mm 55 x 40 mm (HCH*, HCS*) 55 x 76 mm (HCH*, HCS*) Accessories FRA48140 W-clip FRA48130 Cushion (packed with frame)
Page 299 FRAMES Long One-point frame FRA48160 Accessories EMB. area (YxX) : 200 x 55 mm FRA48140 W-clip (packed with frame) FRA48130 Cushion (packed with frame) Long One-point frame setting base FRA48200 FRA48210 Long one-point frame setting base Long one-point frame setting plate You can modify setting base from cap...
Page 300 PREPARATION The following preparation steps are required for using One-point Frame. 1. Prepare Drive Frame which Guide is not installed. The following preparation steps are required for using One-point Frame. Drive Frame without Guide 2. Install Drive Frame. Please refer to "[CAP FRAME]-[Installing and removing the cap drive frame]"...
Page 301 ONE POINT FRAME SETTINGS One Point Frame has 2 different size (S size and L size). When you use One Point Frame, please make machine setting according to frame size selected. CAUTION: To avoid problems. The machine and / or One point frame may be damaged if the incorrect frame settings are used. HCH*, HCS* 1.
Page 302 ONE-POINT FRAME SETTINGS CAUTION: To prevent accidents. The frame moves quickly. Keep hands away from the frame. 5. Press After the carriage and frame move slightly, the embroidery frame will return to the previous position automatically. Machine becomes ready for operation. One-point frame will be shown in the lower right corner of the screen.
Page 303 ONE-POINT FRAME SETTINGS CAUTION: To prevent accidents. The frame moves quickly. Keep hands away from the frame. 5. Press After the carriage and frame move slightly, the embroidery frame will return to the previous position automatically. Machine becomes ready for operation. One-point frame will be shown in the lower right corner of the screen.
Page 304 ADJUSTMENT OF ONE-POINT FRAME The following adjustment is required for setting fabric. 1. Adjust the position of Hook according to the thick- ness of the fabric for keeping proper clamp tension. The hook has to be closed and opened without high tension.
Page 305 HOOPING FABRIC One-point frame As example, pocket setting for dress shirts is introduced. 1. Place Frame setting base securely on a sturdy work bench. Concave Center guide One-point frame 2. Hold One-point frame with both hands and place on Frame setting base. By pushing Hold levers at 2 places with fingers, Frame place One-point frame so that center guide of Frame...
Page 306 HOOPING FABRIC 7. Remove the One-point frame from the Frame setting base. 8. Set frame on Cap frame driver with opening pocket. Please confirm bed of machine is entered into pocket. Then, push the holder lever in the 2 places shown, and place the One-point frame on so that the center guide of the Cap drive frame assembly fits into the One-point frame notch.
Page 307 HOOPING FABRIC Long One-point frame As example, sleeve setting for dress shirts is introduced. 1. Place Frame setting base securely on a sturdy work bench. Concave Center guide One-point frame 2. Hold One-point frame with both hands and place on Frame setting base.
Page 308 HOOPING FABRIC 7. Fasten around frame with bundled W-clips. Use more W-clips when you make embroi- dery on stretch fabric or thin fabric. Especially large design or many filling stitches is required, fabric may shrink. W-clip Change the number W-clip Thin fabric Thick fabric 8.
Page 309 STARTING TO SEW Embroidery area Embroidery area (Max.) 60mm (small) (large) (55mm HCH*, HCS*) 200mm (long) 40mm (small), 76mm (large), 55mm (long) 1. Press the and move the frame to the original :Original point (Start point) point with the 2. Press the Press , and the embroidering frame moves Backward only when pressing...
Page 310 STARTING TO SEW 4. Press the The embroidery will start. 5. After finishing your design, the display will show >>End ">>End" and the machine will stop. :Original point (Start point) The embroidery frame returns to the original point automatically if the auto origin function has been activated.
Page 311 FRAME CONFIRMATION The embroidery area of HAPPY One-point frame S and One-point frame L is saved in the machine. This allows confirmation of positioning between the embroidery area and the pattern. Embroidery area Embroidery area (Lengthwise) Embroidery area (Sidewise) 1. When the machine is stopped, press 2.
Page 312 FRAME CONFIRMATION 6. Press "Top". Upper left indication of will be shown. 7. By position of design can be moved. 8. Press The display returns to MENU. Start sewing by pressing N101...
Page 313 INSTALLING AND REMOVING THE GUIDE When One-point frame is used, Guide should be removed from Drive Frame. When Cap frame is used, Guide should be installed on Drive Frame. The following is process of installing and removing Guide. When Long-One point frame is used, Guide should not be removed from Drive frame. Installing 1.
Page 314 INSTALLING AND REMOVING THE GUIDE 4. Fix the Reinforcement plate (M4x6 2pcs). Screw Screw Reinforcement plate Completed Removing Please remove by reverse order of these step. When you take Guide out, you do not need to use Drive Frame. K101...
Page 315 EXCHANGING SETTING PLATE Cap Stretcher can be modified for One-point frame with exchanging setting plate. Contruction of One-point frame setting base is same as Cap stretcher except shape of setting plate. 1. Place cap stretcher securely on a sturdy work bench. 2.
Page 316 EXCHANGING SETTING PLATE 4. Loosen screw (M4x10 4pcs) and remove the Stretch plate. These parts are taken from Stretch plate ass'y as photo. Stretch plate (for cap frame) Cylinder 5. Set One-point frame setting plate on Cylinder by screws (M4x10 4pcs). for Long one-point frame One-point frame setting plate for One-point frame...
Page 317 EXCHANGING SETTING PLATE 7. Set Back Plate on Hinge by screws (M5x12, Hinge Spring washer and washer each 2pcs). As springs pull Cylinder down, cylinder should be pushed up for screwing. Cylinder Finish operation for One-point frame for Long one-point frame Same operation is required to modify from One-point frame setting base to Cap Stretcher.
Page 318 etc. Exchange Cushion Cushion is located under the upper frame to hold fabric firmly. When cushion is worn or damaged, please exchange cushion. Please cut cushion to required length and attach under upper frame. Upper frame One-point frame Cushion Long One-point frame Upper frame Cushion N101...
Page 319 10-1 ONE POINT FRAME (HOLD FRAME) CRK409...
Page 320 10-2 ONE POINT FRAME ワンポイント枠（取付枠） CRK101 組指図部品番号部品名備考 Ass'y El't Parts No. Parts Names Note FRA48010 One point frame S ワンポイント枠Ｓ FRA48091 Hold ruber under 下押さえゴム FRA44180 Cap marker センターステッカー FRA48030 Hold frame S 取り付け枠（小）セット FRA48101 Hold ruber upper 上押さえゴム FRA48130 Hold ruber cushion 上押さえクッション...
Page 321 ONE POINT FRAME (SETTING BASE) 11-1 FRL101...
Page 322 11-2 ONE POINT FRAME (SETTING BASE) ワンポイント枠（段取台） FRL101 組指図部品番号部品名備考 Parts Names Ass'y El't Parts No. Note FRA48111 Setting base (for One point frame) 段取台組（ワンポイント枠用） FRA44600 Base E ブロックＥ FRA44610 Stopper A ストッパーＡ FRA44581 Hinge 平蝶番 FRA44590 Base D ブロックＤ FRA44620 Tension coil spring 保持ばね...
Page 323 19f-1 LONG ONE POINT FRAME (HOLD FRAME) FRN201...
Page 324 19f-1 LONG ONE POINT FRAME ロングワンポイント枠（取付枠）組指図部品番号部品名備考 FRN201 Ass'y El't Parts No. Parts Names Note ロングワンポイント枠 FRA48160 Long one point frame 下押さえゴム FRA48091 Hold ruber under Cap marker センターステッカー FRA44180 Long hold frame set ロング取付け枠セット FRA48170 上押さえゴム FRA48101 Hold ruber upper 上押さえクッション...
Page 325 19g-1 LONG ONE POINT FRAME (SETTING BASE) FRN201...
Page 326 19g-1 LONG ONE POINT FRAME (SETTING BASE) ロングワンポイント枠（段取台）組指図部品番号部品名備考 FRN201 Ass'y El't Parts No. Parts Names Note ロングワンポイント用段取台組 FRA48200 Setting base (for Long one point frame) ブロックＥ FRA44600 Base E Stopper A ストッパーＡ FRA44610 Hinge 平蝶番 FRA44581 ブロックＤ FRA44590 Base D 保持ばね FRA44620 Tension coil spring Base B...
Page 327 HCH*, HCS*, HCD*, HCU* Shoe Clamp Frame INSTRUCTION MANUAL Program Ver. *1.60 ~ FCV827-7 IMPORTANT SAFETY INSTRUCTIONS Use this Manual together with Instruction Manual of embroidery machine for mounting this appliance and for operating. Use this appliance only for its intended use as described in this manual. Use only attachments recommended by the manufacturer as contained in this manual.
Page 328 INDEX BASIC INFORMATION OF SHOES CLAMP FRAME ..1-1 ACCESSORIES.............. 1-2 ADJUSTMENT OF EMBROIDERY AREA ...... 2-1 ADJUSTMENT OF UPPER ARM ........2-2 INSTALLING THE FRAME ..........3-1 HOOPING SHOES Side of shoes ..............4-1 Tongue ................4-3 STARTING TO EMBROIDER ......... 5-1 ETC. EXCHANGE SPONGE AND SHEET ......6-1 PARTS LIST ..............7-1...
Page 329 BASIC INFORMATION OF SHOE CLAMP FRAME The types of shoe clamp frame are described below. Use correct type of shoe frame for your embroidery machine. CAUTION: To avoid problems. To use shoe clamp frame, select “Special frame” from frame selection menu. Please note that the following functions will be canceled at “Special Frame”...
Page 330 ADJUSTMENT OF EMBROIDERY AREA Adjust width of the upper arm to meet size of tongue and embroidery design. Width of the arm should have enough margins for embroidery area. Loosen both side knob nuts for adjustment of arm. Tighten all knob nuts after adjustment. Knob nut Knob nut 60mm 0 ~ 100mm 5mm ~ 5mm ~ ADJUSTMENT OF UPPER ARM Please note that basically the upper arm and the lower arm should be parallel at locking posi- tion. In case the thickness of the material is uneven, use adjusting set screw and eccentric pin to change angle of the upper arm to give holding pressure evenly. Upper arm Parallel Lower arm Lever Set screw Left Right Eccentric pin Open Open Close Close...
Page 331 INSTALLING THE FRAME When you use Shoe clamp frame or Side clamp frame, please make machine setting according to frame type se- lected. CAUTION: To avoid problems. The machine and / or frame may be damaged if the incorrect frame settings are used. 1.
Page 332 INSTALLING THE FRAME 5. Press Indication of frame type disappears. It means that “Special frame” is selected. When you need to change from Special frame to oth- er type of frame, please power machine oﬀ and start again. Without re-starting machine, machine will move in- correctly.
Page 333 INSTALLING THE FRAME 7. Insert shoe clamp frame to below the ﬁ xing Fixing base HCH*, HCS* base of carriage by sliding on bed. Fix knob screws as hitting the bearing Shoes clamp frame against the carriage while pressing the shoe Knob screw Carriage clamp frame to the carriage.
Page 334 HOOPING SHOES Side of shoes The following is an example to make embroidery on side of sports shoe. 1. Adjust width of the arm to meet size of ma- terial and embroidery design. Width of the arm should have enough mar- gins for embroidery area. Loosen both side knob nuts for adjustment of arm. 5mm~ 5mm~ Tighten all knob nuts after adjustment. Knob nut Knob nut 2. Turn right and left lever to open the upper Upper arm Lever arm. Left Right Open Open Close Close Tongue 3. Remove shoestring.
Page 335 HOOPING SHOES 4. Turn right and left lever, then the shoe will Embroidery area be locked. Please make sure that the material inside of embroidery area is set flat. Please also check that no hard material like eyelet is located in the embroidery area. Lever Shoes support should be inserted in the shoe. Shoes support PA13...
Page 336 HOOPING SHOES Tongue The following is an example to make embroidery on tongue of sports shoe. 1. Adjust width of the upper arm to meet size of tongue and embroidery design. Width of the arm should have enough mar- gins for embroidery area. Loosen both side knob nuts for adjustment of arm. 5mm~ 5mm~ Tighten all knob nuts after adjustment. Knob nut Knob nut Upper arm 2. Turn right and left lever to open the upper Lever arm. Left Right Open Open Close Close Tongue 3. Remove shoestring. Pull tongue toward outside.
Page 337 HOOPING SHOES 4. Turn right and left lever, then the shoe will Embroidery area be locked. Please make sure that the material inside of embroidery area is set flat. Please also check that no hard material like eyelet is located in the embroidery area. Lever Shoes support should be inserted in the shoe. In case you cannot install shoes support due to shape of the shoe, hold the body of the shoe by hand while making embroidery to prevent the tongue from coming off. Shoes support PA13...
Page 338 STARTING TO EMBROIDER Embroidery area Side of shoes Tongue 1. Press and move the frame to the original : Original point (Start point) point with the 2. Press Press , and the embroidering frame moves Backward only when pressing for the design trace. Forward only when pressing You can conﬁ...
Page 339 ETC. EXCHANGE SPONGE AND SHEET Sponge and sheet are located under the upper arm and on the lower arm to hold fabric ﬁ rmly. When sponge or sheet are worn or damaged, please exchange sponge or sheet. 1. Remove the set screw and disassemble the eccentric pin.
Page 340 SHOES FRAME FCV827 HCH*, HCS* HCD*, HCU*...
Page 341 SHOES FRAME 靴枠組指図部品番号　部品名 FCV827 備考 Ass'y El't Parts No. Parts Names Note Shoes frame ass'y (for HCH*,HCS*) 靴枠組（HCH*,HCS*用） FRA21D01 Shoes frame ass'y (for HCD*,HCU*) 靴枠組（HCD*,HCU*用） FRA21D11 Lower arm (right) ass'y 下アーム（Ｒ）組 FRA21F00 Lower arm (left) ass'y 下アーム（Ｌ）組...
Page 342 HCH*, HCS*, HCD*, HCU* Side Clamp Frame INSTRUCTION MANUAL Program Ver. *1.60 ~ FCV827-8 IMPORTANT SAFETY INSTRUCTIONS Use this Manual together with Instruction Manual of embroidery machine for mounting this appliance and for operating. Use this appliance only for its intended use as described in this manual. Use only attachments recommended by the manufacturer as contained in this manual.
Page 343 INDEX BASIC INFORMATION OF SIDE CLAMP FRAME .. 1-1 ACCESSORIES............1-2 ADJUSTMENT OF EMBROIDERY AREA ....2-1 ADJUSTMENT OF UPPER ARM ......2-2 INSTALLING THE FRAME ........3-1 HOOPING MATERIAL ..........4-1 STARTING TO EMBROIDER ........5-1 ETC. EXCHANGE SPONGE AND SHEET ..... 6-1 PARTS LIST ............. 7-1...
Page 344 BASIC INFORMATION OF SIDE CLAMP FRAME The types of side clamp frame are described below. Use correct type of side clamp frame for your embroidery machine. CAUTION: To avoid problems. To use side clamp frame , select “Special frame” from frame selection menu. Please note that the following functions will be canceled at “Special Frame”...
Page 345 ADJUSTMENT OF EMBROIDERY AREA Adjust width of the upper arm to meet size of material and embroidery design. Width of the arm should have enough margins for embroidery area. Loosen both side knob nuts for adjustment of arm. Tighten all knob nuts after adjustment. Knob nut Knob nut 140mm 0 ~ 220mm 5mm ~ 5mm ~ ADJUSTMENT OF UPPER ARM Please note that basically the upper arm and the lower arm should be parallel at locking posi- tion. In case the thickness of the material is uneven, use adjusting set screw and eccentric pin to change angle of the upper arm to give holding pressure evenly.
Page 346 INSTALLING THE FRAME When you use Shoe clamp frame or Side clamp frame, please make machine setting according to frame type se- lected. CAUTION: To avoid problems. The machine and / or frame may be damaged if the incorrect frame settings are used. 1.
Page 347 INSTALLING THE FRAME 5. Press Indication of frame type disappears. It means that “Special frame” is selected. When you need to change from Special frame to oth- er type of frame, please power machine oﬀ and start again. Without re-starting machine, machine will move in- correctly.
Page 348 INSTALLING THE FRAME 7. Insert shoe frame to below the ﬁ xing base of HCH*, HCS* Fixing base carriage by sliding on bed. Side clamp frame Knob screw Carriage Fix knob screws as hitting the bearing against the carriage while pressing the side clamp frame to the carriage.
Page 349 HOOPING MATERIAL The following is an example for bag embroidery. 1. Adjust width of the arm to meet size of ma- terial and embroidery design. Width of the arm should have enough mar- gins for embroidery area. Loosen both side knob nuts for adjustment of arm.
Page 350 HOOPING MATERIAL 4. Turn right and left lever, then the bag will be Embroidery area locked. Please make sure that the material inside of embroidery area is set ﬂ at. Please also check that no hard material like metal hook is located in the embroidery area.
Page 351 STARTING TO EMBROIDER Embroidery area (HCS2) 1. Press and move the frame to the original : Original point (Start point) point with the 2. Press Press , and the embroidering frame moves for the design trace. Backward only when pressing You can conﬁ...
Page 352 ETC. EXCHANGE SPONGE AND SHEET Sponge and sheet are located under the upper arm and on the lower arm to hold fabric ﬁ rmly. When sponge or sheet are worn or damaged, please exchange sponge or sheet. 1. Remove the set screw and disassemble the Lower arm Sheet eccentric pin.
Page 353 SIDE CLAMP FRAME FCV827 HCH*, HCS* HCD*, HCU*...
Page 354 SIDE CLAMP FRAME サイドクランプ枠指図部品番号　部品名 FCV827 備考 Ass'y El't Parts No. Parts Names Note 1 FRA21G01 Side clamp frame ass'y (for HCH*,HCS*) サイドクランプ枠組（HCH*,HCS*用） 2 FRA21G11 Side clamp frame ass'y (for HCD*,HCU*) サイドクランプ枠組（HCD*,HCU*用） 3 FRA21I00 Lower arm long ass'y (right) 下アームロング（Ｒ）組...
Page 355 HCH*, HCS*, HCD*, HCU* Square Clamp Frame INSTRUCTION MANUAL Program Ver. *1.60 ~ FCV827-5 IMPORTANT SAFETY INSTRUCTIONS Use this Manual together with Instruction Manual of embroidery machine for mounting this appliance and for operating. Use this appliance only for its intended use as described in this manual. Use only attachments recommended by the manufacturer as contained in this manual.
Page 356 INDEX BASIC INFORMATION OF SQUARE CLAMP FRAME ....1-1 ACCESSORIES................1-2 EMBROIDERY AREA ..............2-1 BACKING MATERIALS ..............2-2 ADJUSTMENT OF ARM ...............2-3 INSTALLING THE FRAME ............3-1 W-clip ..................3-4 STARTING TO EMBROIDER ............4-1 ETC. EXCHANGE SPONGE AND SHEET .........5-1 PARTS LIST .................6-1...
Page 357 BASIC INFORMATION OF SQUARE CLAMP FRAME The types of square clamp frame are described below. Use correct type of square clamp frame for your embroidery machine. CAUTION: To avoid problems. To use square clamp frame, select “Border/Clamp frame” from frame selection menu. FRA22A3 FRA22A2 Square clamp frame (L) ass’y (for HCD*, HCU*)
Page 358 EMBROIDERY AREA Square clamp frame (L) HCH*, HCS3:150mm HCS2:140mm HCD*, HCU*:142mm HCH*, HCS3:290mm HCS2:290mm HCD*, HCU*:300mm Square clamp frame (S) HCH*, HCS3:150mm HCS2:140mm HCD*, HCU*:142mm HCH*, HCS3:150mm HCS2:150mm HCD*, HCU*:150mm...
Page 359 BACKING MATERIALS Backing Generally, Backing is used for hooped embroidery fabric. Knit fabrics particularly require the use of embroidery backings. Embroidery backings will allow the hoop to move the fabric more accurately, creating a more beautiful embroidery. Select backing type Choose the thickness and number of sheets by the type of material and embroidery condition. Generally, you should consider the following items. •Embroidery stitch quality •Contraction or compression of fabric caused by sewing, etc. •Stiffness of fabric In case, if you sew lace and leather, you may not need backing sheet. Example of using a backing Upper frame Fabric Backing sheet Lower frame...
Page 360 ADJUSTMENT OF ARM Please note that basically the upper frame and the lower frame should be parallel at locking position. In case the thickness of the material is uneven, use adjusting set screw and eccentric pin to change angle of the arm to give holding pressure evenly. Upper frame Parallel Lower frame Lever Set screw Eccentric pin Left Right Open Open Close Close...
Page 361 INSTALLING THE FRAME CAUTION: To avoid problems. The machine and / or frame may be damaged if the incorrect frame settings are used. 1. Turn on the power switch. Indicates the selected frame. Selected frame 2. In case required “Border/Clamp frame” is HCS2 already selected, press the and jump to...
Page 362 INSTALLING THE FRAME 5. Press It means that “Clamp frame” is selected. 6. Press and move the carriage to the position shown by press HCS2 Embroidery area Square clamp frame (S) HCD*, HCU* HCH*, HCS3 HCH*, HCS* HCD* Carriage Machine Carriage Machine HCU*...
Page 363 INSTALLING THE FRAME 7. Insert square clamp frame to below the ﬁ x- Fixing base HCH*, HCS* ing base of carriage by sliding on bed. Fix knob screws as hitting the bearing against the carriage while pressing the square clamp frame to the carriage. Square clamp frame (S) Carriage Knob screw...
Page 364 INSTALLING THE FRAME The following is an example to make embroidery on the felt cloth. 1. Turn right and left lever to open the upper Upper arm Lever arm. Left Right Open Open Close Close 2. Turn right and left lever, then the felt cloth will be locked.
Page 365 STARTING TO EMBROIDER 1. Press and move the frame to the original : Original point (Start point) point with the 2. Press Press , and the embroidering frame moves Backward only when pressing for the design trace. Forward only when pressing You can conﬁ...
Page 366 ETC. EXCHANGE SPONGE AND SHEET Sponge and sheet are located under the upper frame and on the lower frame to hold fabric ﬁ rmly. When sponge or sheet are worn or damaged, please exchange sponge or sheet. Please cut sponge or sheet to required length and attach to the under upper frame or on the lower frame.
Page 367 SQUARE CLAMP FRAME (L) FCV827 HCH*, HCS* HCD*, HCU*...
Page 368 SQUARE CLAMP FRAME (L/Ｓ) 手動クランプ枠（大/小）組指図部品番号　部品名 FCV827 備考 Ass'y El't Parts No. Parts Names Note 1 FRA22A21 Square clamp frame (L) ass’y (for HCH*,HCS*) 手動クランプ枠150300組(HCH*,HCS*用) 1 FRA22A01 Square clamp frame (S) ass’y (for HCH*,HCS*) 手動クランプ枠□150組(HCH*,HCS*用) 2 FRA22A31 Square clamp frame (L) ass’y (for HCD*,HCU*) 手動クランプ枠150300組(HCD*,HCU*用) 2 FRA22A11...
Page 369 HCH*,HCS*, HCD*,HCU* One Touch Frame INSTRUCTION MANUAL Program Ver. *1.62 ~ FOU701-3 IMPORTANT SAFETY INSTRUCTIONS CAUTION Make sure to observe the followings: Before installing this appliance and starting the operation, read and understand both One Touch Frame instruction manual(this book) and the instruction Manual of the embroidery machine to ensure safety. Do not use this appliance for any purpose other than those described in this manual.
Page 370 INDEX BASIC INFORMATION OF ONE TOUCH FRAME ....1-1 BASIC INFORMATION OF ONE TOUCH FRAME BASE ..2-1 EMBROIDERY AREA ...............3-1 HOW TO HOOP ...............4-1 INSTALLING THE FRAME ............5-1 INSTALL THE FRAME BASE ..........5-1 SELECT A FRAME ..............5-3 ATTACHING THE FRAME ............5-4 REMOVING THE FRAME .............5-4 STARTING TO EMBROIDER ...........6-1 PARTS LIST ................7-1...
Page 371 BASIC INFORMATION OF ONE TOUCH FRAME One touch frame has 3 variations as shown below: NOTICE: Before installing one touch frame, select "Tubular square frame" and the frame to be installed, then confirm that the embroidery pattern falls within the frame's embroidery area. When changing type of one touch frame, the frame size on the machine must be changed together.
Page 372 EMBROIDERY AREA One touch frame (16X22), HCH*, HCS3：145mm HCS2：135mm HCD*, HCU*：140mm HCH*, HCS3：200mm HCS2：205mm HCD*, HCU*：205mm One touch frame (13X15) HCH, HCS3：100mm HCS2：100mm HCD*, HCU*：108mm HCH*, HCS3：120mm HCS2：130mm HCD*, HCU*：125mm One touch frame (9X6) HCH*, HCS3：65mm HCS2：60mm HCD*, HCU*：63mm HCH*, HCS3：40mm HCS2：42mm HCD*, HCU*：45mm...
Page 373 HOW TO HOOP 1. Loosen the adjustment screw on the outer frame　 and remove the inner frame. Inner frame Outer frame Adjustment screw 2. Place the outer frame on flat table. “I” 3. Set the fabric over the outer frame. Place the inner frame on the fabric and adjust the position.
Page 374 INSTALLING THE FRAME INSTALL THE FRAME BASE NOTE: The procedure(1,2 and 3) is a preparation for the following frame base installation(4). It includes frame selection of PTA-32320 which moves the carriage to the closest position to the worker, but please note that it is tentative and just for positioning. For the frame actually installed, the frame selection needs to be done after base installation (5-3).
Page 375 INSTALLING THE FRAME 4. Insert the frame base under the mounting. HCH*, HCS* Knob screw Base mounting Pushing against Bearing Frame base Press the frame base to the carriage and confirm that its bearings are fitted to the carriage surface then fix the frame base with the knob screws.
Page 376 INSTALLING THE FRAME SELECT A FRAME NOTICE: The frame type selection must be consistent with the frame actually attached to the machine. Incorrect selection will cause damage on machine and frame. 1. Press Press “Tubular square frame”. HCH, HCS3 HCD*, HCU* HCS2 2.
Page 377 INSTALLING THE FRAME ATTACHING THE FRAME 1. Turn the frame in the direction shown in the picture. 2. Insert the frame. Set the frame on the frame base: Push the frame to the direction shown as an arrow so that the frame base pins(2) are properly set in the holes on the frame.
Page 378 STARTING TO EMBROIDER NOTE: When stitching heavy cloth, place a support beneath the cloth to prevent the frame from tilting forward and maintain stitching quality. 1. Press and move the frame to the original : Original point (Start point) point with the 2.
Page 379 ONE TOUCH FRAME FOPC01 HCH*, HCS* HCD*, HCU*...
Page 380 ONE TOUCH FRAME ワンタッチ枠 FOPC01 指図部品番号　部品名備考 Ass'y El't Parts No. Parts Names Note 1 FRA23A00 One touch frame base for HCH*, HCS2* ワンタッチ枠保持ベース HCH*, HCS*用 2 FRA23A10 One touch frame base for HCD2*, HCU* ワンタッチ枠保持ベース HCD*, HCU*用 3 FRA23010 Connecting bracket ワンタッチ枠連結ブラケット...
Page 381 HCH*, HCS*, HCD*, HCU*, HCR* Tubular Sock Frame Holder INSTRUCTION MANUAL FSU701-7 IMPORTANT SAFETY INSTRUCTIONS Use this Manual together with Instruction Manual of embroidery machine for mounting this appliance and for operating. Use this appliance only for its intended use as described in this manual. Use only attachments recommended by the manufacturer as contained in this manual.
Page 382 INDEX MOUNTING Tubular Sock Frame Holder and Option ....1-1 Assemble Frame Holder ........1-2 HOOPING SOCK ............. 2-1 Preparation of PATTERN data ......... 3-1 SOCK FRAME SETTINGS ........4-1 STARTING TO SEW ..........5-1 N218...
Page 383 MOUNTING Tubular Sock Frame Holder and Option FRA20A00 Tubular Sock Frame Holder Fit on arm of Tubular frame bracket which has 360 mm interval. 2 pcs of Sock frame (adult) can be set in one time. Option FRA20010 FRA20030 Sock Frame(Adult) Sock hooping board (Adult) Inner diameter: Use for setting sock...
Page 384 MOUNTING Assemble Frame Holder 1. Mount Tubular frame bracket on machine. To use border table is recommended. (Please refer to Instruction manual of machine) 2. Set Tubular sock frame holder to arm of Tubular frame bracket. Make sure that the holder pins are inserted into the positioning holes of the Tubular Sock Frame Holder on each side.
Page 385 HOOPING SOCK 1. Place Sock hooping board securely on sturdy work bench. In case you can not use screws for work bench because of material type, please use clamp. Nonwoven fabric 2. Put Nonwoven fabric on Lower frame and set to Sock hooping board.
Page 386 HOOPING SOCK 5. Pull entrance of sock to front and locate between Upper and Lower frame. 6. Take Sock frame out from Sock hooping board. 7. Set Sock frame to Tubular sock frame holder Insert Sock frame up to the position of stopper on Holder.
Page 387 PREPARATION OF PATTERN DATA Please prepare design data with the following conditions. 1 pattern in a file : Original point (Start point) 2 patterns in a file 100mm Connect by Jump function Size of 1 pattern should be smaller than embroidery area of Sock frame. In case you make 2 patterns in a file, distance should be 100mm and connect by Jump function.
Page 388 SOCK FRAME SETTINGS When you use Frame, please make machine setting according to frame type selected. CAUTION: To avoid problems. The machine and frame may be damaged if the incorrect frame settings are used. 1. When the machine is stopped, press 2.
Page 389 SOCK FRAME SETTINGS 5. Press Sock frame will be shown in the lower right corner of the screen. Then Sock frame will be set. N218...
Page 390 STARTING TO SEW Embroidery area is limited by model of machine. HCD*,HCU*,HCR* HCS2 HCH*, HCS3 Embroidery Embroidery Embroidery 12.5 13.5 Unit : mm 1. Press and Press The embroidery frame will move to the center of the embroidery area automatically. CAUTION: To prevent accidents.
Page 391 STARTING TO SEW 2. Press and move the frame to the original point of pattern data by 1 pattern in a file 3. Press When you Press , the frame will start moving for the design trace. Make sure that the pressure foot and needle does not touch the frame.
Page 393 HEAD OFFICE 3-3515, Tachiyagawa, Yamagata-city, 990-2251, Japan Phone: +81-23-686-2272 Fax: +81-23-686-2243 TOKYO OFFICE 2-9-5, Taito, Taito-Ku, Tokyo 110-0016, Japan Phone: +81-3-3834-0711 Fax: +81-3-3835-8917 OA01E...

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