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HappyJapan HCR2 Installation Manual

Sequin device
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SEQUIN DEVICE
INSTALLATION MANUAL
For qualified personal only
HCR2, HCR3
HappyJapan Inc.
Ver. 2.1

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Summary of Contents for HappyJapan HCR2

  • Page 1 SEQUIN DEVICE INSTALLATION MANUAL For qualified personal only HCR2, HCR3 HappyJapan Inc. Ver. 2.1...

  • Page 2: Table Of Contents

    Contents 1. List of required parts 2. Machine program version 3. Machine setting 3-1.Machine setting 3-2.Sequin setting 3-3.Format of pattern to read 4. Installation 4-1.Exchange of Pressure foot, Needle clamp and needle 4-2.Pressure foot height adjustment 4-3.Installation of Sequin unit 4-4.

  • Page 3: List Of Required Parts

    1. List of required parts B B r r a a c c k k e e t t f f o o r r c c o o n n t t r r o o l l C C o o n n t t r r o o l l b b o o a a r r d d s s e e t t b b o o a a r r d d s s e e t t R R S S ２...
  • Page 4 For left S S e e q q u u i i n n U U n n i i t t ( ( l l e e f f t t ) ) F F e e e e d d e e r r u u n n i i t t ( ( l l e e f f t t ) ) N N e e e e d d l l e e b b a a r r p p u u s s h h d d o o w w n n S S l l i i d d e e r r l l o o c c k k s s c c r r e e w w W W a a v v e e w w a a s s h h e e r r...
  • Page 5 For right S S e e q q u u i i n n U U n n i i t t ( ( r r i i g g h h t t ) ) F F e e e e d d e e r r u u n n i i t t ( ( r r i i g g h h t t ) ) N N e e e e d d l l e e b b a a r r p p u u s s h h d d o o w w n n S S l l i i d d e e r r l l o o c c k k s s c c r r e e w w W W a a v v e e w w a a s s h h e e r r...

  • Page 6: Machine Program Version

    Machine program version For using sequin device, the following version of machine program or later version should be installed on machine; ”Control Box : A 1.30” “Machine Control : B1.2” Machine and language version can be checked with the following steps; Menu OTHER VERSION...
  • Page 7 3. Machine setting Setting items of machine setting Item Selection Sequin Dev. Left YES/NO Sequin Dev. Right YES/NO Sequin Dev. Type Other/Happy Setting item of sequin setting Item Selection Default Function 1.Empty Sequin detection(L) YES/NO Sequin detection(left) Yes/No 2. SequinA size/color(L) Size:3 9 Size:4 Sequin feed size (left)

  • Page 8: Machine Setting

    3-1. Machine setting 1. Enter to maintenance mode with the following steps; Keep pressing [STRAT/STOP] button and Power ON until HAPPY logo screen appears. Then touch [NEXT] icon NEXT 2. Touch [Machine Setting] icon...
  • Page 9 3. Select Sequin Dev. Left Sequin Dev. Right Sequin Dev. Type and set items according to below chart: Left side only Right side only Both side Sequin Dev. Left Sequin Dev. Right Sequin Dev. Type Happy Happy Happy Above sample is for sequin device both side 4.

  • Page 10: 3-2.Sequin Setting

    3-2. Sequin setting Default setting is sequin size 4mm. In case required sequin size is not 4mm, setting should be changed with the following steps; 1. Select [OPTION] from Menu and select (machine setting) 1. Select SequinA Size/color and touch for changing size Touch and return to Munu...

  • Page 11: Installation

    * Basically, this manual refers to the sequin device (left). To install sequin device (right), you can use the same procedure as symmetrical device of left side unless no special instruction for right side installation. Installation 4-1. Exchange of Pressure foot, Needle clamp and Needle Please note that you cannot install the Sequin device when original [Front lighting bracket ass’y] is mounted.
  • Page 12 3. Unscrew for pressure foot fixing (Unscrew on 15 needle) 4. Loosen screw of needle holder and take needle, needle holder and cushion out. 5. Take pressure foot out 6. Set Pressure foot(for sequin), Cushion(original), Needle holder(for sequin) and Needle(for sequin).

  • Page 13: 4-2.Pressure Foot Height Adjustment

    4-2. Pressure foot height adjustment 1. Move moving head to needle # 15 and press needle bar down, then set main shaft angle to 0 degree 2. Loosen screw for pressure foot and set pressure foot on needle plate, then fix screw (Space between pressure foot and needle plate is 0 mm) 3.

  • Page 14: 4-3.Installation Of Sequin Unit

    4-3. Installation of Sequin unit 1. Unscrew upper screw for thread holder 2. Temporary fix sequin unit to moving head by hex socket head cap screw(3pcs) Please insert spacer (plastic washer) between sequin unit and moving head (the lowest screw position only) ※please note there are 2 different spacers.
  • Page 15 3. Set Feeder unit on Sequin unit by Slider lock screw The same number shall be used.
  • Page 16 4. Set pressure foot height gauge 4 on needle plate 5. Press down sequin unit up to the lock position(the lowest position)
  • Page 17 6. Loosen screw for fixing sequin unit and adjust the height of sequin unit Standard height is the position that sole of sequin unit touches to the height gauge (4mm)
  • Page 18 7. Press sequin unit to arrow direction as below drawing and fix screws, then take height gauge 8. Insert the height gauge again and confirm height of sequin unit If the height gauge does not fit to the space, please repeat height adjustment.
  • Page 19 9. Pull sequin unit up...

  • Page 20: Wiring And Installation Of Control Box

    4-4. Wiring and installation of control box <Caution> please shut power off for this operation 1. Open cover of electric box 2. Connect AC cord and Power relay cord to Power Supply (24V)
  • Page 21 3. Set Power supply (24V) to electric box as below photos. （screw 3ｘ8 4 pcs） Get power relay cord out from box as below photo. Model HCR2 Power supply (24V) Cord clamp Fixing by screws Electric box Power relay cord...
  • Page 22 4. Connect AC cord to Power relay circuit board. Model HCR2 Power relay circuit board d AC cord Model HCR3 Power relay circuit board AC cord 5. Open cover of detecting board. Cover of detecting board 6. Connect detecting cord to Sequin detecting board and return all other cables to original position.
  • Page 23 8. Connect cables to Control board set as below. For 1 head Connect cable from sequin unit to Control board set. Connect RS232C cable to Control board set Connect relay cord (output) and detecting cord to Control board set...
  • Page 24 For other head Connect cable from sequin unit to Control board set. Connect relay cord (input) from neighbor head to Control board set Connect relay cord (output) and detecting cord to Control board set...
  • Page 25 9. Set bracket for control board set under thread stand, then set Control board set 2pcs Pan head screw M3x5 2pcs 10. Fix cable by cord clamp...
  • Page 26 If the machine Needle distance is 500mm, the cord clamp is not required at this point.

  • Page 27: How To Set Sequin Reel

    5. How to set sequin reel 5-1. How to set sequin reel 1. Set sequin reel bar to free position 2. Set sequin reel to reel shaft as below order ※some sequin reel does not match size with guide collar. ※Please refer below table for suitable number of felt Sequin size 3 - 5...
  • Page 28 3. Set lock as below and return reel bar to original position...

  • Page 29: 5-2.How To Set Sequin To Sequin Unit

    5-2.How to set sequin to sequin unit Set sequin according to below order ※Sequin reel can be set any direction as above, but surface of sequin should be controlled.

  • Page 30: 5-3.How To Set Sequin To Feeder Unit

    5-3.How to set sequin to feeder unit eder unit 1. Pull and turn reel bar to make reel free make r re re eel free eel free 2. Insert sequin between Feeder unit and guide...
  • Page 31 3. Push feeder pin several times until sequin getting out from guide Press moving knife by hand and cut sequin <Caution>In case feeder pin is not moving smoothly, moothly, sequin jam can be happened. Please stop pushing feeder shing feede er pin and take guide off and control jam.

  • Page 32: Adjustment Of Sequin Device

    6. Adjustment of sequin device Explanation of switch Switches activate with the following condition (screen): Condition(screen) Active switch Drive mode screen FEED User maintenance screen FEED UP/DOWN Open user maintenance screen In order to start adjustment of sequin device, please open user maintenance screen with the following stpes: MENU →...

  • Page 33: 6-1.Unit Up/Down

    6-1 Unit UP/DOWN Push UP/DOWN button and move unit down (When button is pushed again, unit goes up.) 1. Please confirm there is no backlash. Please push and pull unit and check backlash.
  • Page 34 In case there is backlash Shut power off and press unit down by hand Loosen 2 screws (red circle in photo) and set Unit to the position where there is no backlash. Then fix screws After fixing unit, turn power ON. (Unit goes up automatically) Push UP/DOWN button and move unit down and Confirm again that there is no backlash.

  • Page 35: 6-2.Pitch Block

    6-2 Pitch block Pitch block is controlling feed length of sequin. According to sequin size, Pitch block should be adjusted. Enter pitch block to ditch Fix pitch block by screw Front view of feeder pin Table of direction of pitch block and screw position Feed length is limited by setting direction of pitch block and selection of fixing screw hole as below table.
  • Page 36 For 3mm/4mm/5mm sequin Use upper screw position on feeder unit Left Right Left Right...
  • Page 37 Left Right...
  • Page 38 For 7mm/9mm sequin Use lower screw position on feeder unit Left Right Left Right...

  • Page 39: 6-3.Sequin Trim Position

    6-3 Sequin trim position red line Sequin trim position is in below photo which is position between sole of guide and moving knife.
  • Page 40 1. Before starting trim position adjustment, position of feeder block (Red color block inside of feeder unit) should be adjusted according to start position label on feeder unit. For sequin size 3mm/4mm/5 Turn feeder pin and adjust upper position of feeder block to top of mark.
  • Page 41 2. Insert sequin into feeder Push feeder pin several times and press moving knife for trimming sequin, then check shape of sequin. In case sequin is not the shape like below drawing [1], trimming position should be adjusted by feeder pin. Trimming position can be changed by turning feeder pin clockwise or anti-clockwise.
  • Page 42 For case [2] For case [3] ※ Please control top of feeder block position is located within adjustment area after adjusting the sequin trim position.
  • Page 43 6-4 Moving knife 1. Push UP/DOWN button and move device down. 2. Press needle bar down and set main shaft at 0 degree 3. Control position of bottom parts of moving knife Correct position is 0-0.5mm from sole of feed unit 0 ~ 0.5mm...
  • Page 44 In case more than 0.5 Press needle bar down and turn main shaft up to around 280 degrees where needle clamp and pressure foot has some space Keep holding needle, loosen screw for needle clamp and move up needle clamp then tight screw for fixing Control position of moving knife again (at main shaft angle 0 degree) After adjustment, turn main shaft angle 270 degrees(C point)

  • Page 45: 6-5.Needle Position

    6-5 Needle position Before starting adjustment Needle position adjustment against sequin hole is not easy since devices are located near to the needle and it is not easy to see needle position. For supporting needle position adjustment, needle bar push down gauge and mirror are supplied as accessories.
  • Page 46 Adjustment of Feeder Unit (right and left) 1. Push UP/DOWN button to move device down, and push FEED button to feed sequin 2. Turn main shaft up to the position that needle tip reaches near to sequin hole (around 278 degrees) Caution When turning main shaft, please watch needle.
  • Page 47 5. Fix base fixing screw and confirm needle position again 6. After adjustment, set main shaft angle to 270 degrees (C point) and move device up by UP/DOWN button...
  • Page 48 Adjustment of Feeder Unit (front and back) 1. Loosen fixing nut of slider screw and slider lock screw, and set adjustment face to the number of label which is same as sequin size. Then temporally fix fixing nut. (please use wrench in accessary)
  • Page 49 2. Push UP/DOWN button to move unit down and push FEED button to feed sequin 3. Turn main shaft up to the position that needle tip reaches near to sequin hole (around 278 degrees) Caution When turning main shaft, please watch needle. As needle bar push down gauge is set on needle bar, needle or needle clamp might hit to other parts.
  • Page 50 5. After adjustment, fix slider lock screw and fixing nut 6. Trim sequin by pressing moving knife, and feed new sequin by pushing FEED button. Then confirm needle position again 7. After adjustment, set main shaft angle to 270 degrees (C point) and move unit up by UP/DOWN button...

  • Page 51: 6-6.Reel Holder

    6-6 Reel holder When unit is up position, reel bar should press reel and prevent free reel turning. (If reel is not free, adjustment is not required.) 1. Move unit down 2. Loosen fixing screw of reel bar support plate and for reel collar 3.

  • Page 52: Modification To Other Sequin Size

    7. Modification to other sequin size 1. Change machine setting for required sequin size ※Please refer to [3-2. Sequin setting] 2. Set pitch block according to sequin size ※Please refer to [6-2 Pitch block] For sequin size 5mm Left Right...
  • Page 53 3. Unscrew guide fixing screw and take guide out, then set new guide and fix screws 4. Set sequin reel and pass sequin to feeder unit Please refer to [5. How to set sequin reel] 5. Adjust trimming position Please refer to [6-3 Sequin trim position] 6.

  • Page 54: How To Make Sequin Punching

    8. How to make sequin punching 1. Please use punching software which supports sequin device. Software creates signal for sequin embroidery automatically. example of software : i-Cliqq (http://www.i-cliqq.com) 2. Please use the following stitch data for controlling sequin device, and save with .tap (HAPPY format) or .dst (Tajima format).
  • Page 55 NOTE In case you have failure of electricity during sequin operation, please power ON after returning needle bar to up position. 2017 / 2 HappyJapan Inc. 9-5. TAITO 2-CHOME,TAITO-KU,TOKYO,JAPAN TEL +81-3-3834-0711 FAX +81-3-3835-8917...

This manual is also suitable for:

Hcr3

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