Related Manuals for Dixon BV3S Series
Summary of Contents for Dixon BV3S Series
- Page 1 BV3S-Series Multi-Port Ball Valve dixonvalve.com Customer Service 800.789.1718 BV3S | IOM dixonvalve.com • 800.789.1718...
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Page 2: Table Of Contents
Table of Contents Safety ..........................................3-4 Care of Stainless Steel....................................5 Technical Specifications ....................................6 Pressure-Temperature Charts .................................7-8 Flow Path Codes ....................................9-23 Installation and Start Up ..................................24-25 Unpacking ........................................24 Tools Needed ......................................24 Pump Housing Disassembly ................................23-54 Welding ........................................24 Function Testing ......................................25 Orientation .........................................25 General Maintenance .................................... -
Page 3: Safety
• If any modification work is performed on the product by the owner, Dixon shall no longer be considered the manufacturer of the device. In such cases, all components must be subjected to a new certification process for any applicable certifications that the equipment holds. - Page 4 Safety Owner Must Ensure... • The product is used only as authorized. • The product is used only when it is in fault-free, fully functional condition and the safety equipment is regularly checked to ensure that it is fully functional. •...
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Page 5: Care Of Stainless Steel
Care of Stainless Steel The stainless steel components in Dixon Sanitary equipment are machined, welded, and assembled by skilled craftsmen using ® manufacturing methods that preserve the corrosion-resistant quality of the stainless steel. Retention of corrosion-resistant qualities under processing conditions requires regular attention to the precautions listed below. Examples of corrosion that can result from improper care are included below. -
Page 6: Technical Specifications
Technical Specifications Materials of Construction Technical Data • Product contact components: CF8M • Non-product contact components: refer to BOM for individual component materials Sealing Materials Technical Data • Product contact components: virgin PTFE, 15% glass reinforced PTFE, UHMW polyethylene, 50% stainless steel reinforced PTFE, 25% carbon reinforced PTFE •... -
Page 7: Pressure-Temperature Charts
1.00 in Temperature (°F) UHMW Virgin PTFE RTFE Carbon & SS 1.50 in & 2.00 in Dixon Sanitary N25 W23040 Paul Rd • Pewaukee, WI 53072 ph: 800.789.1718 • fx: 800.789.4046 Temperature (°F) UHMW Virgin PTFE RTFE Carbon & SS 2.50 in &... - Page 8 NOTE: Fill in the blank part number spaces with the seat material code below. Make sure it is the correct material for your application. Seat Multiplier Code (Seat Material) Material Torque Multiplier U (UHMW) Dixon Sanitary V (Virgin PTFE) N25 W23040 Paul Rd • Pewaukee, WI 53072 G (15% glass reinforced RTFE) 1 (4" = 2.0) ph: 800.789.1718 •...
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Page 9: Flow Path Codes
Flow Path Codes 3-Way L-Port 3-Way T-Port 4-Way L-Port 4-Way T-Port BV3S | IOM dixonvalve.com • 800.789.1718... - Page 10 Flow Path Codes 2 Position 3-Way | L-Port | Spring Return Code Rotation 90° 90° 90° 90° 90° 90° Air Rotation Detection Rest Position Energize Position 3-Way | L-Port | Double Acting or Electric Code Rotation 90° 90° 90° Energize Position Energize Position...
- Page 11 Flow Path Codes 3-Way | T-Port | Spring Return Code Rotation 90° 180° 90° 90° 90° 180° Air Rotation Either Either Detection Rest Position Energize Position Code Rotation 90° 90° 90° 90° Air Rotation Detection Rest Position Energize Position BV3S | IOM dixonvalve.com •...
- Page 12 Flow Path Codes 3-Way | T-Port | Double Acting or Electric Code Rotation 90° 180° 90° 90° 90° Energize Position Energize Position 4-Way | L-Port | Spring Return 4-Way | L-Port | Double Acting or Electric Code Code Rotation 180° 180°...
- Page 13 Flow Path Codes 4-Way | T-Port | Spring Return Code Rotation 90° 180° 90° 90° 90° 180° Air Rotation Either Either Detection Rest Position Energize Position 4-Way | T-Port | Double Acting or Electric Code Rotation 90° 180° 90° Energize Position Energize Position...
- Page 14 Flow Path Codes 3 Position 3-Way | L-Port | Double Acting or Electric 3-Way | L-Port | Spring Return Code Code Rotation 180° 180° 180° Rotation 180° Air Rotation Either Either Either Detection Return Either Either Energize Position Rest Position Energize Position Energize...
- Page 15 Flow Path Codes 3-Way | T-Port | Spring Return Code Rotation 180° 180° 180° 180° 180° 180° Air Rotation Both Both Detection Return Center Center Rest Position Energize Position Energize Position BV3S | IOM dixonvalve.com • 800.789.1718...
- Page 16 Flow Path Codes 3-Way | T-Port | Spring Return Code Rotation 180° 180° 180° 180° 180° 180° Air Rotation Both Both Detection Return Center Center Rest Position Energize Position Energize Position dixonvalve.com • 800.789.1718 BV3S | IOM...
- Page 17 Flow Path Codes 3-Way | T-Port | Double Acting or Electric Code Rotation 180° 180° 180° 180° Energize Position Energize Position Energize Position BV3S | IOM dixonvalve.com • 800.789.1718...
- Page 18 Flow Path Codes 4-Way | L-Port | Spring Return Code Rotation 180° 180° 180° 180° 180° 180° Air Rotation Both Both Detection Return Center Center Rest Position Energize Position Energize Position dixonvalve.com • 800.789.1718 BV3S | IOM...
- Page 19 Flow Path Codes 4-Way | L-Port | Spring Return Code Rotation 180° 180° 180° 180° 180° 180° Air Rotation Both Both Detection Return Center Center Rest Position Energize Position Energize Position BV3S | IOM dixonvalve.com • 800.789.1718...
- Page 20 Flow Path Codes 4-Way | L-Port | Double Acting or Electric 4-Way | L-Port | Double Acting or Electric Code Rotation 180° 180° 180° 180° Energize Position Energize Position Energize Position dixonvalve.com • 800.789.1718 BV3S | IOM...
- Page 21 Flow Path Codes 4-Way | T-Port | Spring Return 4-Way | T-Port | Spring Return Code Rotation 180° 180° 180° 180° 180° 180° Air Rotation Both Both Detection Return Center Center Rest Position Energize Position Energize Position BV3S | IOM dixonvalve.com •...
- Page 22 Flow Path Codes 4-Way | T-Port | Spring Return Code Rotation 180° 180° 180° 180° 180° 180° Air Rotation Both Both Detection Return Center Center Rest Position Energize Position Energize Position dixonvalve.com • 800.789.1718 BV3S | IOM...
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Page 23: Pump Housing Disassembly
Flow Path Codes 4-Way | T-Port | Double Acting or Electric Code Rotation 180° 180° 180° 180° Energize Position Energize Position Energize Position BV3S | IOM dixonvalve.com • 800.789.1718... -
Page 24: Installation And Start Up
The following should be performed upon receiving the product and prior to installation and use of the product. It is important that all the following processes and procedures are carefully followed and adhered to. Dixon is not responsible for any damage that occurrs ®... -
Page 25: Function Testing
Installation and Start Up Function Testing • Check visually to ensure that the equipment is not leaking. • Any defective seal that could have been damaged during disassembly or assembly must be replaced. • Check all equipment components for any signs of damage and replace damaged components. •... -
Page 26: General Maintenance
General Maintenance To ensure proper operation of your Dixon equipment, proper maintenance must be performed at regular intervals. To prevent ® damage, check all fitting connections and screw connections for any loosening of the connections during equipment operation. Maintain adequate spare parts stock for all replacement components on the piece of equipment. Please refer to the repair kits section of the manual for complete component part numbers and kit part numbers. -
Page 27: Inspection
General Maintenance Inspection Inspection of the components listed below should be done during regular servicing intervals. Before removing the equipment from the process line, please make sure to do the following: • Clean the process line completely to remove any product that may be harmful if contacting a person. •... -
Page 28: Assembly And Disassembly
Dixon Sanitary at 800.789.1718. Assembly Before reassembling the valve, examine the parts and repair or replace damaged or worn parts. Dixon recommends using new seats and seals at each assembly. Insert the stem (item 13) with O-ring (item 7) and PTFE thrust washer (item 6) into the body (item 1) and through the stem bore in the body. - Page 29 Disassembly For valves with clamp end connections: Loosen and remove the clamps connecting the valve to the piping. Then, remove the valve and gaskets. Loosen and remove the hex bolts and lock washers (item 16 and 15). Pull the end caps (item 2, 2A) and cover plate (item 18) free from the body. For valves with welded end connections: The valve can be disassembled with the body assembly lifted out from the end fittings.
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Page 30: Bill Of Materials
Bill of Materials 1/2" to 2" 2″ SIZE 4-WAY ONLY 2″ SIZE ONLY dixonvalve.com • 800.789.1718 BV3S | IOM... - Page 31 Bill of Materials 1/2" to 2" Quantity Item Size Part Number Description Material L-Port T-Port 1/2" BV3S-1050 body CF8M 3/4" BV3S-1075 body CF8M 1" BV3S-1100 body CF8M 1-1/2" BV3S-1150 body CF8M 2" BV23S-1200 body CF8M 1/2" BV-3SVFCE050 triclamp end CF8M 3/4"...
- Page 32 Bill of Materials 2-1/2" to 4" dixonvalve.com • 800.789.1718 BV3S | IOM...
- Page 33 Bill of Materials 2-1/2" to 4" Quantity Item Size Part Number Description Material 3-Way 4-Way L-Port T-Port L-Port T-Port 2-1/2" BV3S-1250 body CF8M 3" BV3S-1300 body CF8M 4" BV3S-1400 body CF8M 2-1/2" BV-3SVFCL250 large triclamp end CF8M 3" BV-3SVFCL300 large triclamp end CF8M 4"...
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Page 34: Dimensions
Dimensions ACTUATION Size A (in) B (in) C (in) D (in) E (in) ID (in) F (mm) G (ISO 5211) H (ISO 5211) 1/2" 4.6" 2.3" 3.3" 1.7" 4.9" 0.37" 3/4" 5.0" 2.5" 3.5" 1.9" 4.9" 0.62" 1" 6.0" 3.0" 3.8"... -
Page 35: Part Number Key
Part Number Key Valve Seat Ball Port Surface BV3S/4S-Series Sanitary Ball Valve Size Connections Handle Part Number Key Style Material Configuration Size Finish Example: BV2SVTF050C-A BV3S Valve Style Code 3-way BV3S 4-way BV4S Seat Material Code Virgin PTFE 15% glass reinforced PTFE 25% carbon reinforced PTFE 50% stainless steel reinforced PTFE... -
Page 36: Repair Kits
® damage and improper operation, only use genuine replacement parts and kits offered by Dixon to maintain the integrity of the equipment. Make sure the parts are properly matched to the series, model, serial number, and revision level of the equipment. Please see the list of kits below offered for this piece of equipment. -
Page 37: Troubleshooting
Troubleshooting Problem Possible Cause Suggested Action Obstructions in process line. Remove valve and clear line. Seat is damaged. Replace seats and seals. Change seat to proper material. Process pressure/temperature Valve will not open/close. exceeds seat limits. Remove the valve if process exceeds all seat ratings. Check process pressure and temperature to ensure it is below limits. - Page 38 Notes dixonvalve.com • 800.789.1718 BV3S | IOM...
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Page 39: Warranty
DIXON VALVE AND COUPLING COMPANY, LLC (herein called "Dixon") warrants the products described herein and manufactured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. - Page 40 Dixon Sanitary N25 W23040 Paul Road Pewaukee, WI 53072 Phone: 800.789.1718 Email: sanitarysales@dixonvalve.com connect with us on © 2023 DVCC Printed in the USA BV3S_IOM_Rev B_1223...