Related Manuals for Dixon B5107
Summary of Contents for Dixon B5107
- Page 1 Instruction & Operation Manual B5107 Butterfly Valve Read and understand this manual prior to installing, operating or servicing this equipment. Rev D...
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Page 2: Table Of Contents
Assembly and Disassembly ............................... 16-19 Repair Kits ..................................20 Bill of Materials ................................... 21-25 Dimensions ..................................26-27 Model Numbers and Part Numbers ............................ 28 Troubleshooting ................................. 29 Warranty ..................................... 30 dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107... -
Page 3: Safety
Safety labels are placed on equipment where appropriate. Do not remove any labeling from any piece of equipment. Replace any label that is missing. DO NOT modify any Dixon product. Non-factory modifications could create hazardous conditions and void all warranties. DO NOT attempt to use a Dixon product in any application that exceeds the product rating. - Page 4 There is no residual risk at any point where high pressure could occur. High pressure can cause sudden failure in or damage to the lines and connections. • Warning notices in the documentation for supplier modules are observed and integrated into the risk assessments in the workplace. dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107...
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Page 5: Care Of Stainless-Steel
Care of Stainless Steel The stainless-steel components in Dixon equipment are machined, welded and assembled by skilled craftsmen using manufacturing methods that preserve the corrosion-resistant quality of the stainless-steel. Retention of corrosion-resistant qualities under processing conditions requires regular attention to the precautions listed below. -
Page 6: Technical Specifications
Flow Coefficient (Cv) Flow Flow Valve Size Valve Size Coefficient Coefficient 0.5in 2.5in 0.75in 3.0in 1.0in 4.0in 1.5in 6.0in 1200 2.0in 8.0in 2800 Valve Torque Values • see table on page dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107... - Page 7 Equipment Serial Tags All Dixon butterfly valves assembled at the factory in Pewaukee, WI with pneumatic or electric actuators are supplied with a valve tag as standard. The tag includes the part number, serial number, and date of assembly. Fig. A below is an example of the tag provided. NOTE: manual handle valves are marked with their part number and heat number, but not marked with a serial number.
- Page 8 Pressure Drop Δ P (PSI) Valve Size (in) CAPACITY (USGPM) 0.75 15.3 1010 1050 1090 1130 1170 1210 1250 1290 1330 1370 1410 1450 1490 1530 1570 1610 1650 dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107...
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Page 9: Installation And Start-Up
Installation & Start-Up The following should be performed upon receiving the product and prior to installation and use of the product. It is important that all the following processes and procedures are carefully followed and adhered to. Dixon ® is not responsible for any damage that occurs during the unpacking or installation process. -
Page 10: Function Testing
Control Size Head A (in) B (in) 0.5in 10.6 16.9 0.75in 10.6 16.9 10.6 16.9 1.5in 10.6 16.9 11.0 17.3 2.5in 11.4 17.7 11.5 17.8 12.4 18.7 12.0 18.5 dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107... - Page 11 NOTE: if you wish to change the valve from NO to NC or vice versa, follow the disassembly section of this manual to remove the actuator, then turn the valve disc to the desired fail position and reattach the actuator. dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM...
- Page 12 Step 2: Rotate the handle to the desired position. Step 3: Release the trigger on handle to engage lock arm with teeth in sprocket. Ensure that handle is locked. Trigger Handle dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107...
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Page 13: Cleaning
It is the responsibility of the operator to determine and adjust these cleaning specifications as necessary. • The equipment should not be allowed to sit with product present in it for extended periods of time. Equipment should be cleaned immediately after processing is complete. dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107... -
Page 14: General Maintenance
General Maintenance To ensure proper operation of your Dixon ® equipment, proper maintenance must be performed at regular intervals. To prevent damage, check all fitting connections and screw connections for any loosening of the connections during equipment operation. Maintain adequate spare parts stock for all replacement components on the piece of equipment. Please refer to the repair kits section of the manual for complete component part numbers and kit part numbers. -
Page 15: Inspection
4. After cleaning, rinse all components thoroughly with water. 5. Refer to the assembly section of the manual and follow instructions to properly reassemble the equipment. dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107... -
Page 16: Assembly And Disassembly
Assembly and Disassembly To ensure quality operation of your Dixon ® equipment, the equipment must be disassembled and assembled properly to prevent equipment damage during operation. Please follow the instructions contained in this manual carefully and be sure to follow any safety warnings contained herein. - Page 17 Tighten the hex head bolts (item 1). Tighten the actuator bolts (item 6). 10. Install the air fitting(s) and air filter according to the section of this manual called Pneumatic Connections. dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107...
- Page 18 12. Tighten the socket head bolts on the control top until snug. 13. Follow the Burkert user manual for installing the air connections properly. dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107...
- Page 19 Remove the indicator (item 4), coupler (item 5), and bracket (item 7) from the valve. Follow the disassembly steps 3-7 from the disassembly of manual valves section listed above. dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107...
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Page 20: Repair Kits
To ensure proper operation of your Dixon ® equipment, proper maintenance must be performed at regular intervals. To prevent damage and improper operation, use only genuine replacement parts and kits offered by Dixon ® to maintain the integrity of the equipment. Make sure the parts are properly matched to the series, model, serial number and revision level of the equipment. -
Page 21: Bill Of Materials
Upper Bushing * Polyacetal Body Nut M8x1.25 Nylock M10x1.5 Nylock 18-8 4 ** Pull Handle B5107-SH5025 B5107-SH3040 B5107-SH3040 B5107-SH60 B5107-SH800 Infinite Handle B5107-IH5025 B5107-IH3040 B5107-IH3040 Trigger Handle B5107-TH5025 B5107-TH3040 B5107-TH3040 * Upper and lower bushings are included in the seat repair kit. Cannot be purchased seperately. - Page 22 M8x1.25 Nylock 18-8 Valve B5107_250__ B5107_300__ B5107_400__ 6in & 8in valves can only b e Indicator XB51-P-N Polyethylene actuated using Dixon RP-BA or Coupler XB51-CPB-NB RP-BS Series Rack & Pinion Actuator Bolt M8x1.25x12 18-8 Actuators Actuator Bracket B5107-B300-400 Spring Return Actuator...
- Page 23 M5x20mm Hex Head Bolts Air Fitting G1/8" Swivel Air Fitting for 1/4" (6mm) Poly Tubing 407322 Air Port O-Ring Buna O-Ring (AS568-215) VC1-BA-OR2 Detection Shaft Detection Shaft For Position Sensor VC1-DS dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107...
- Page 24 * Valve can accommodate up to Qty 2 sensors. If Open & Close feedback is required, purchase Qty 2 each. ǂ If using sensor with hard wired pigtail, Item No. 1 quick disconnect cab le is not required. dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM...
- Page 25 VC1-3 60Si2Mn 1 ǂ Outer Spring VC1-4 60Si2Mn Piston VC1-5 Piston O-Ring VC1-13 EPDM See VC1-RK1 End Cap O-Ring VC1-14 EPDM See VC1-RK1 End Cap VC1-6 Retaining Ring VC1-15 dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107...
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Page 26: Dimensions
Proximity Sensor StylSensor Dimension (Units: in) Valve Size 1/2" 14.7 3/4" 14.7 1" 14.7 1-1/2" 14.7 2" 10.0 15.0 2-1/2" 10.4 15.5 3" 10.5 15.5 4" 10.4 11.4 16.4 dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107... - Page 27 To ensure proper specification of your Dixon ® B5107 Series valve, below is the complete valve part number key to configure the valve with the options that meet your specific requirements. To determine what seal material or valve component material your current valve is constructed of, refer to the complete part number that is laser marked on the valve.
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Page 28: Model Numbers And Part Numbers
Seat Valve Connection Connection Control Unit/ Alt. Finish B5107-Series Butterfly Valve Part Number Key Series Actuation Material Size Feedback Option Example: B5107E050CC-A__ B5 1 0 7 0 5 0 Series Code — 5107 B5 1 0 7 Seat Material Code —... -
Page 29: Troubleshooting
Process fluid temperature exceeds valve Lower the fluid temperature. DISC IN THE CLOSED rating. POSITION High cycling in short amount of time. Decrease cycle times. Valve body bolts are loose. Tighten all fasteners. dixonvalve.com • 800.789.1718 Dixon B Series Butterfly Valves | IOM 5107... -
Page 30: Warranty
DIXON VALVE AND COUPLING COMPANY (herein called "Dixon") warrants the products described herein and manufactured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. - Page 31 Dixon, founded in 1916, is a premier manufacturer and supplier of hose couplings, valves, dry-disconnects, swivels, and other fluid transfer and control products. The company’s global reach includes a wide range of products for numerous industries including petroleum exploration, refining, transportation, chemical processing, food &...