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Krendl 5200-3E Owner's Manual

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OWNERS MANUAL
MODEL #5200-3E
65 YEARS OF AMERICAN INGENUITY
KRENDL MACHINE COMPANY • 1201 SPENCERVILLE RD
DELPHOS, OHIO 45833 • TELEPHONE 800-459-2069 • FAX 419-695-9301
E - MAIL: krendl@krendlmachine.com • WEB SITE: www.krendlmachine.com

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  • Page 1 OWNERS MANUAL MODEL #5200-3E 65 YEARS OF AMERICAN INGENUITY KRENDL MACHINE COMPANY • 1201 SPENCERVILLE RD DELPHOS, OHIO 45833 • TELEPHONE 800-459-2069 • FAX 419-695-9301 E - MAIL: krendl@krendlmachine.com • WEB SITE: www.krendlmachine.com...
  • Page 2 CONGRATULATIONS ON YOUR PURCHASE OF KRENDL EQUIPMENT MODEL #5200-3E OWNER'S MANUAL FOR ASSURED SAFETY AND CONFIDENCE, PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING AND OPERATING YOUR MACHINE. E-MAIL ADDRESS IS: krendl@krendlmachine.com WEB SITE IS: www.krendlmachine.com...

  • Page 3: Table Of Contents

    MODEL #5200-3E Table of Contents INTRODUCTION ....... . 1 UNPACKING & INSPECTING EQUIPMENT ... . 2 GENERAL SAFETY INFORMATION .

  • Page 4: Introduction

    Our warranty covers manufacturer’s defects only. If Krendl Machine Company delivered or set up your machine and any parts are missing or damaged, notify the authorized representative before they leave.

  • Page 5: Unpacking & Inspecting Equipment

    UNPACKING AND INSPECTING EQUIPMENT RECEIVING YOUR MODEL #5200-3E KRENDL MACHINE: Immediately check the condition of your Model #5200-3E machine when it is received. It should be received in the same condition that it was shipped to you. If there are any visible prob- lems with your machine or any other items in the shipment, it is imperative that you place any claim with the delivery carrier.
  • Page 6 MODEL #5200-3E Important: Please recheck inside the hopper for any loose items or damaged equipment. Injury may occur when equipment is started with foreign material in the hopper. General Safety 1. Read this manual carefully and become familiar with your machine. It is important to know it’s applications, limitations, and any hazards involved prior to operating the machine.
  • Page 7 MODEL #5200-3E Electrical Safety • The National Electric Code (NEC) in the United States and many international electrical codes require frame and external electrically conductive parts of this machine to be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of machine.
  • Page 8 • This machine should only be used with good quality insulation that is dry, undamaged and that meets a certain industry specification or quality standards. IF THERE ARE ANY QUESTIONS WITH YOUR KRENDL MACHINE, DO NOT HESITATE TO CONTACT US AT: 1-800-459-2069 Rev.

  • Page 9: Decals

    MODEL #5200-3E DECALS Rotating parts can be dangerous! Becareful around electrical Keeping the filter clean will You can snag clothes, hair, components! This can cause result in longer blower life and hands, etc. This can cause seri- serious injury or death.
  • Page 10 MODEL #5200-3E Indicates that the electrical box Opens and closes the material Indicates which employee on the machine is in compliance feed gate which in turn controls inspected equipment and with UL codes. the production. on what date. Identifies position of material feed gate.

  • Page 11: Warranty

    MODEL #5200-3E WARRANTY: Krendl Machine Company (Company) warrants to each original purchaser (Buyer) of its machines that such products will be free of manufacturing defects for a period of 2 years from the date of shipment to the Buyer. (This does not include accessories, pumps, blowers, wall scrubbers, etc.)

  • Page 12: Returned Goods Procedure

    IF MACHINE WAS NOT PURCHASED DIRECTLY FROM KRENDL MACHINE COMPANY, CON- TACT YOUR SUPPLIER / DISTRIBUTOR. When returning products to Krendl for repair, first obtain a return goods authorization (RGA), at which time you will be given shipping instructions. The product must be shipped PREPAID:...

  • Page 13: Basic Components

    MODEL #5200-3E BASIC COMPONENTS This is a view of the basic components of your Model #5200-3E machine. It shows the location of each item and gives the function of each. Use this as a guide throughout the manual. (Illustration 1) A) Base Unit - Lower frame unit supporting blower box, speed reducer, motor, airlock and hopper.

  • Page 14: Operating Instructions

    OPERATING INSTRUCTIONS Starting Your Krendl Model 5200-3E Machine: 1) After installing your Model #5200-3E according to the installation instructions, it is now time to start your machine. Again, check that all guards are installed properly. 2) Attach the blowing hose to the machine and run the hose to end location where material blowing will occur.
  • Page 15 MODEL #5200-3E Electrical Operation: NOTE: PRESS KILL SWITCH TO IMMEDIATELY STOP MACHINE AT ANY TIME! 1. Make sure Kill Switch is out by pulling. (See illustration 3) 2. Turn red Main Disconnect Switch to ON position. (See illustration 3) 3. Set 4-Position Selector Switch to OFF. (See illustration 3) 4.
  • Page 16 MODEL #5200-3E 8. Use the Auxiliary Outlet on the Main Control Panel for supplying continuous power (while red Main Disconnect Switch is ON) to accessories. 9. To adjust alarm time, for agitators and blowers follow the procedure below: (See Illustration 3) a) Shut off machine.
  • Page 17 MODEL #5200-3E The blower and slidegate controls working together affect the distance insulation can be blown through a hose without plugging. These controls also affect the accurate blowing of insulation for spraying applications. These settings control the following: • Density of insulation blown in application.

  • Page 18: General Maintenance

    MODEL #5200-3E GENERAL MAINTENANCE Your Krendl Model #5200-3E Machine is designed to be used with minimal maintenance for all its components. The following is only a guide; experience is the best guide for the right maintenance schedule for you. DESCRIPTION...
  • Page 19 MODEL #5200-3E RECOMMENDED LUBRICATION ALL BEARINGS: GREASE: TRITON 460 or MOBILITH SHC 460 (NLGI grade #1.5) DRIVE CHAIN: DRY LUBRICANT (EG: DRY GRAPHITE) BLOWER: OIL: MD ONE (Refer to blower manual) GREASE: TRITON 460 or MOBILITH SHC 460 (NLGI grade #1.5)
  • Page 20 MODEL #5200-3E Airlock: (Seal Replacement) The purpose of the airlock seal is to trap air and insulation until it rotates 180 to the 6:00 o'clock position. At this point, insulation is pushed by air from the blower, out of the chamber. Worn or damaged seals allow air and insulation to escape back into hopper, thus reducing production and coverage.
  • Page 21 MODEL #5200-3E improperly, damage to seals will result and put undue stress on agitator motor. This causes overheating and poor production. Seal should be bent backward to allow for a clockwise rotation of rotor. 5. As rotor plate is installed, press bottom tab of seal under adjacent seal with flat blade screw- driver.

  • Page 22: Electrical System

    MODEL #5200-3E ELECTRICAL SYSTEM Rev. Date: 5/11/23 Page 19...
  • Page 23 MODEL #5200-3E ELECTRICAL SYSTEM Rev. Date: 5/11/23 Page 19A...

  • Page 24: Troubleshooting

    MODEL #5200-3E TROUBLESHOOTING WARRANTY This unit is backed by a warranty for manufacturer’s defects. If your machine needs service during the warranty time period, call your supplier immediately. DO NOT attempt to service the machine, as this voids the warranty!

  • Page 25: Spare Parts List

    SPARE PARTS LIST The following is a recommended spare parts list. To keep your machine up and running, these are the parts we suggest you keep on hand for your Model #5200-3E Krendl Machine. PART # DESCRIPTION...

  • Page 26: Parts List

    MODEL #5200-3E PARTS LIST #5200-3E Exploded Parts View Unidirectional Center - Down Rev. Date: 5/11/23 Page 22...
  • Page 27 MODEL #5200-3E #5200-3E-240 Exploded Parts View Rev. Date: 5/11/23 Page 22A...
  • Page 28 MODEL #5200-3E #5200-3E Exploded Parts View Rev. Date: 5/11/23 Page 23...
  • Page 29 MODEL #5200-3E #5200-3E-240 Exploded Parts View Rev. Date: 5/11/23 Page 23A...
  • Page 30 MODEL #5200-3E #5200-3E Exploded Parts List Description Item# Part# Base, (Upper & Lower Portion) 5200-1E-1 Agitator, Hopper, 16 Tine 4000-15 Agitator, Middle & Shredder, 17 Tine (2) 4000-29 Guard, Chain 5200-47-1-R2 Seal, Felt, 1 1/4” (8) 250503-7 Bearing, Flange, 4-Bolt, 1 1/4” (8) 250503-8 Sprocket, #60 40T x 1 1/4”HT...
  • Page 31 MODEL #5200-3E #5200-3E-240 Exploded Parts List Item# Description Part# Base, (Upper & Lower Portion) 5200-1E-1 Agitator, Hopper, 16 Tine 4000-15 Agitator, Middle & Shredder, 17 Tine (2) 4000-29 Guard, Chain 5200-47-1-R2 Seal, Felt, 1 1/4” (8) 250503-7 Bearing, Flange, 4-Bolt, 1 1/4” (8) 250503-8 S-H60B40F-1.25...
  • Page 32 MODEL #5200-3E #5200-3E Exploded Parts List Part# Description Item# 5200-3E-2 Mount, Reducer 250529-A Reducer, 2 H.P. 2502007-A Motor Assy, 3 H.P. 3-Phase 2502007 Motor 3 H.P. 3-Phase 35-1 35-2 543-M-75 Cord Conduit 1/2” (3 feet) 5200-48-R1 Guard, Side (Crankrod Side)
  • Page 33 MODEL #5200-3E #5200-3E-240 Exploded Parts List Part# Description Item# 5200-3E-2 Mount, Reducer 250529-A Reducer, 2 H.P. 2502007-208-A Motor Assy, 3 H.P. 3-Phase 2502007 Motor 3 H.P. 3-Phase 35-1 35-2 543-M-75 Cord Conduit 1/2” (3 feet) 5200-48-R1 Guard, Side (Crankrod Side)
  • Page 34 MODEL #5200-3E #5200-3E Exploded Parts List Item# Part# Description IWS-25A Water Line, 1/4” x 6’ w/swivel 69-1 IWS-H-1/4 1/4” Hose 69-2 IWS-29 Swivel, SAE 37 (2) 5200-45 Slidegate, 5200 5200-46 Crankrod w/ Handle Bracket 5200-60 Handle FSB078 Pin, Cotter, 1/8” x 1”...
  • Page 35 MODEL #5200-3E #5200-3E-240 Exploded Parts List Item# Part# Description IWS-25A Water Line, 1/4” x 6’ w/swivel 69-1 IWS-H-1/4 1/4” Hose IWS-29 Swivel, SAE 37 (2) 69-2 5200-45 Slidegate, 5200 5200-46 Crankrod w/ Handle Bracket 5200-60 Handle FSB078 Pin, Cotter, 1/8” x 1”...
  • Page 36 MODEL #5200-3E 480Volt 3-Phase Electrical Exploded Parts View 480Volt 3-Phase Item # Part # Description 37-1 5200-3E-7 Box, Electrical 37-2 5200-3E-1-6 Plate, Backing 37-3 132-B Receptacle, NEMA# 6-15R 37-4 Connector, 4 Pin Female (remote) 37-5 KMC-069 Decal, 24 Volt ON/OFF Outlet...
  • Page 37 MODEL #5200-3E 240Volt 3-Phase Electrical Exploded Parts View 480Volt 3-Phase Item # Part # Description 37-1 5200-3E-7 Box, Electrical 37-2 5200-3E-1-6 Plate, Backing 37-3 132-B Receptacle, NEMA# 6-15R 37-4 Connector, 4 Pin Female (remote) 37-5 KMC-069 Decal, 24 Volt ON/OFF Outlet...

  • Page 38: Glossary

    MODEL #5200-3E GLOSSARY BRIDGING A tendency for insulation to cling in the hopper forming an air pocket above the airlock. This hinders the normal feeding process of the machine. (Cubic feet per minute). A measurement of volume or quantity of air flowing at a certain rate, or air moving capability, of a blower.

  • Page 39: Service Record

    MODEL #5200-3E SERVICE RECORD DATE MAINTENANCE PERFORMED COMPONENTS REQUIRED Rev. Date: 5/11/23 Page 29...
  • Page 40 65 YEARS OF AMERICAN INGENUITY Made in the U.S.A. KRENDL MACHINE COMPANY • 1201 SPENCERVILLE RD DELPHOS, OHIO 45833 • TELEPHONE 800-459-2069 • FAX 419-695-9301 E - MAIL: krendl@krendlmachine.com • WEB SITE: www.krendlmachine.com...

This manual is also suitable for:

5200-1e

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