Krendl 4200-D Owner's Manual
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Krendl 4200-D Owner's Manual

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Fiber Moving Equipment
OWNERS MANUAL
MODEL #4200-D
50 YEARS OF QUALITY AND SERVICE
KRENDL MACHINE COMPANY • 1201 SPENCERVILLE AVE
DELPHOS, OHIO 45833 • TELEPHONE 419-692-3060 • FAX 419-695-9301
E - MAIL: krendl@krendlmachine.com • WEB SITE: www.krendlmachine.com

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  • Page 1 Fiber Moving Equipment OWNERS MANUAL MODEL #4200-D 50 YEARS OF QUALITY AND SERVICE KRENDL MACHINE COMPANY • 1201 SPENCERVILLE AVE DELPHOS, OHIO 45833 • TELEPHONE 419-692-3060 • FAX 419-695-9301 E - MAIL: krendl@krendlmachine.com • WEB SITE: www.krendlmachine.com...
  • Page 2 MODEL #4200-D CONGRATULATIONS ON YOUR PURCHASE OF KRENDL EQUIPMENT THIS IS YOUR MODEL #4200-D (DIESEL) OWNER'S MANUAL FOR ASSURED SAFETY AND CONFIDENCE, PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING AND OPERATING YOUR MACHINE. KRENDL E-MAIL ADDRESS IS: krendl@krendlmachine.com KRENDL WEB SITE IS: www.krendlmachine.com...

  • Page 3: Table Of Contents

    MODEL #4200-D Table of Contents INTRODUCTION ....... . 1 UNPACKING & INSPECTING EQUIPMENT ... . 2 GENERAL SAFETY INFORMATION .

  • Page 4: Introduction

    Our warranty covers manufacturer’s defects only. If Krendl Machine Company delivered or set up your machine and any parts are missing or damaged, notify the authorized representative before they leave.

  • Page 5: Unpacking & Inspecting Equipment

    UNPACKING AND INSPECTING EQUIPMENT RECEIVING YOUR MODEL #4200-D KRENDL MACHINE: Immediately check the condition of your Model #4200-D machine when it is received. It should be received in the same condition that it was shipped to you. If there are any visible prob- lems with your machine or any other items in the shipment, it is imperative that you place any claim with the delivery carrier.
  • Page 6 MODEL #4200-D General Safety 1. Read this manual carefully and become familiar with your machine. It is important to know it’s applications, limitations, and any hazards involved prior to operating the machine. 2. This machine was designed and manufactured for blowing cellulose, fiberglass and mineral fiber.
  • Page 7 MODEL #4200-D Electrical Safety • The National Electric Code (NEC) in the United States and many international electrical codes require frame and external electrically conductive parts of this machine to be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of machine.

  • Page 8: Decals

    • This machine should only be used with good quality fibers that are dry, undamaged and that meet a certain industry specification or quality standards. IF THERE ARE ANY QUESTIONS WITH YOUR KRENDL MACHINE, DO NOT HESITATE TO CONTACT US AT: 1-800-459-2069...
  • Page 9 MODEL #4200-D Keeping the filter clean will result in longer Rotating parts can be dangerous! You can blower life and better performances. snag clothes, skin, hair, hands, etc. This can cause serious injury or death. Opens and closes the material feed gate which in turn controls the production.
  • Page 10 MODEL #4200-D KMC-01234 Part number for identification and tracking. Indicates that this outlet is intended for only the agitator motor. Identifies if machine is in remote mode, manual mode, or off position. In manual mode this switch operates machine. In remote mode the hand pendant operates machine.

  • Page 11: Warranty

    MODEL #4200-D WARRANTY: Krendl Machine Company (Company) warrants to each original purchaser (Buyer) of its machines that such products will be free of manufacturing defects for a period of 2 years from the date of shipment to the Buyer. (This does not include accessories, pumps, blowers, wall scrubbers, etc.)

  • Page 12: Returned Goods Procedure

    IF MACHINE WAS NOT PURCHASED DIRECTLY FROM KRENDL MACHINE COMPANY, CON- TACT YOUR SUPPLIER / DISTRIBUTOR. When returning products to Krendl for repair, first obtain a return goods authorization (RGA), at which time you will be given shipping instructions. The product must be shipped PREPAID:...

  • Page 13: Basic Components

    MODEL #4200-D BASIC COMPONENTS This is a view of the basic components of your Model #4200-D machine. It shows the location of each item and gives the function of each. Use this as a guide throughout the manual. (Illustration 1) A) Base Unit - Lower frame unit supporting blower box, speed reducer, motor, airlock and hopper.

  • Page 14: Installation

    26,000 GVWR. We also recommend a minimum 22 feet van body. The body should have a full width rear door. The Krendl Model #4200-D Machine can be mounted anywhere in the truck body. The factory recommended position is shown in Illustration 3.
  • Page 15 MODEL #4200-D 2) Place the machine in the truck to locate the correct position so the machine will not be in the way of the truck’s back door and you are still able to open the hood of the machine.
  • Page 16 14) Attach 4” hose to the filter box inlet so that the hose sticks through the 5” hole cut into the floor of the truck. If you need more information, please call your sales agent. Your Krendl Model #4200-D Machine is now ready for operation.

  • Page 17: Operating Instructions

    OPERATING INSTRUCTIONS Starting Your Krendl Model 4200-D Machine: 1) After installing your Model #4200-D according to the installation instructions, it is now time to start your machine. Again, check all fluid levels, belt tension, and that all guards are installed properly.
  • Page 18 MODEL #4200-D Electrical Operation: NOTE: PRESS KILL SWITCH TO IMMEDIATELY STOP MACHINE AT ANY TIME! 1. Make sure Kill Switch is out by twisting clockwise/right. (See illustration 5) 2. Turn red Main Disconnect Switch to ON position. (See illustration 5) 3.
  • Page 19 MODEL #4200-D 6. When operating in Remote mode, the 4-Position Selector Switch must be set to Remote position. (See illustration 5 on page 15.) 7. Remote control hand pendant positions will be selected from the following: BLOWER-FEED - operates both blower and agitator-feed simultaneously...
  • Page 20 MODEL #4200-D The blower and slidegate controls working together affect the distance fiber can be blown through a hose without plugging. These controls also affect the accurate blowing of fibers for spraying applications. These settings control the following: • Density of fiber blown in application.

  • Page 21: General Maintenance

    MODEL #4200-D GENERAL MAINTENANCE Your Krendl Model #4200-D Machine is designed to be used with minimal maintenance for all its components. The following is only a guide; experience is the best guide for the right maintenance schedule for you. DESCRIPTION...
  • Page 22 MODEL #4200-D RECOMMENDED LUBRICATION ALL BEARINGS: GREASE: MOBILITH AW-2 (NLGI grade #2) DRIVE CHAIN: DRY LUBRICANT (EG: DRY GRAPHITE) BLOWER: OIL: PNEULUBE (Refer to blower manual) GREASE: MOBILITH AW-2 (NLGI grade #2) ENGINE: SAE MOTOR OIL AMBIENT TEMP. OIL TYPE...
  • Page 23 MODEL #4200-D Airlock: (Seal Replacement) The purpose of the airlock seal is to trap air and fiber until it rotates 180 to the 6:00 o'clock position. At this point, fiber is pushed by air from the blower, out of the chamber. Worn or damaged seals allow air and fiber to escape back into hopper, thus reducing production and coverage.
  • Page 24 MODEL #4200-D improperly, damage to seals will result and put undue stress on agitator motor. This causes overheating and poor production. Seal should be bent backward to allow for a clockwise rotation of rotor. 5. As rotor plate is installed, press bottom tab of seal under adjacent seal with flat blade screw- driver.

  • Page 25: Electrical System

    MODEL #4200-D ELECTRICAL SYSTEM Rev. Date: 1/3/12 Page 22...
  • Page 26 MODEL #4200-D ELECTRICAL SYSTEM Rev. Date: 1/3/12 Page 23...

  • Page 27: Troubleshooting

    MODEL #4200-D TROUBLESHOOTING WARRANTY This unit is backed by a warranty for manufacturer’s defects. If your machine needs service during the warranty time period, call your supplier immediately. DO NOT attempt to service the machine, as this voids the warranty!

  • Page 28: Spare Parts List

    SPARE PARTS LIST The following is a recommended spare parts list. To keep your machine up and running, these are the parts we suggest you keep on hand for your Model #4200-D Krendl Machine. PART DESCRIPTION...

  • Page 29: Parts List

    MODEL #4200-D PARTS LIST #4200-D Exploded Parts View Unidirectional Center - Down Rev. Date: 1/3/12 Page 26...
  • Page 30 MODEL #4200-D #4200-D Exploded Parts View Rev. Date: 1/3/12 Page 27...
  • Page 31 MODEL #4200-D #4200-D Exploded Parts View Rev. Date: 1/3/12 Page 28...
  • Page 32 MODEL #4200-D #4200-D Exploded Parts List Part# Description Item# 4200-1 Base, (Upper & Lower Portion) 4200-13 Agitator, Hopper 4200-14 Agitator, Middle & Shredder (2) 5200-47-1-R1 Guard, Chain 250503-7 Seal, Felt, 1 1/4” 250503-8 Bearing, Flange, 4-Bolt, 1 1/4” 5200-42 Sprocket, #50 40T x 1 1/4” (2) 250504 Sprocket, #50 20T x 1 1/4”...
  • Page 33 MODEL #4200-D #4200-D Exploded Parts List Item# Part# Description 5200-51 Shim, Bearing (2) 5200-38 Belt, 3/3VX425 4200-57-A Electrical Assy, U.S. 4200-57-B-R1 Electrical Assy, Overseas 5200-56 Filter Box 5200-59 Gauge, Pressure, 0-10 PSI Elbow, 2”, 90 Street 5200-64 8051 Ball Valve, 2”...
  • Page 34 MODEL #4200-D #4200-D Exploded Parts List Description Item# Part# Male Connector (2) IWS-32 Water Line, 1/4” x 6’ w/swivel IWS-25A 92-1 IWS-H-1/4 1/4” Hose 92-2 IWS-29 Swivel, SAE 37 4200-45 Slidegate, 4200 Crankrod w/ Handle Bracket 5200-46 5200-60 Handle FSB078 Pin, Cotter, 1/8”...
  • Page 35 MODEL #4200-D KUBOTA DIESEL ENGINE EXPLODED PART VIEW Item# Part# Description 79000385 61-1 Radiator, (4200-44) 61-2 Stubshaft (4200-44) 61-3 TM9A230RQCG Temperature Switch 4200-107 61-4 Muffler Flange 61-5 5200-106 Muffler Clamp (2) 61-6 RM-OTH103-MI Pipe, Exhaust Flex, 5 Ft. 61-7 RM-OTH022-MI Heat Wrap, Exhaust, 33 Ft.
  • Page 36 MODEL #4200-D 12 V.D.C Electrical Exploded Parts View 12 V.D.C. Item # Part # Description 45-1 5200-57-1 Box, Electrical 45-2 1563 Plate, Backing, 9” x 11 1/8” 45-3 1542-A Receptacle, NEMA# L5-15R 45-4 KMC-014 Decal, Blower Control (not shown) 45-5...

  • Page 37: Glossary

    MODEL #4200-D GLOSSARY BRIDGING Tendency of fiber to cling in the hopper forming an air pocket above the airlock. This hinders the normal feeding process of the machine. (Cubic feet per minute). A measurement of volume or quantity of air flowing at a certain rate, or air moving capability, of a blower.

  • Page 38: Service Record

    MODEL #4200-D SERVICE RECORD DATE MAINTENANCE PERFORMED COMPONENTS REQUIRED Rev. Date: 1/3/12 Page 35...

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