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Krendl 5200-D Owner's Manual

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OWNERS MANUAL
MODEL #5200-D
65 YEARS OF AMERICAN INGENUITY
KRENDL MACHINE COMPANY • 1201 SPENCERVILLE RD
DELPHOS, OHIO 45833 • TELEPHONE 800-459-2069 • FAX 419-695-9301
E - MAIL: krendl@krendlmachine.com • WEB SITE: www.krendlmachine.com

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  • Page 1 OWNERS MANUAL MODEL #5200-D 65 YEARS OF AMERICAN INGENUITY KRENDL MACHINE COMPANY • 1201 SPENCERVILLE RD DELPHOS, OHIO 45833 • TELEPHONE 800-459-2069 • FAX 419-695-9301 E - MAIL: krendl@krendlmachine.com • WEB SITE: www.krendlmachine.com...
  • Page 2 CAREFULLY BEFORE INSTALLING AND OPERATING YOUR MACHINE. WARNING: FOR ANY GAS OR DIESEL EQUIPMENT THAT IS NOT INSTALLED IN A TRUCK OR TRAILER BY KRENDL MACHINE, WARRANTY WILL BE VOIDED IF NOT INSTALLED TO THE EXACT INSTRUCTIONS OF THIS MANUAL. (SEE INSTALLATION SECTION) E-MAIL ADDRESS IS: krendl@krendlmachine.com...
  • Page 3 MODEL #5200-D Table of Contents INTRODUCTION ....... . 1 UNPACKING & INSPECTING EQUIPMENT ... . 2 GENERAL SAFETY INFORMATION .
  • Page 4 Our warranty covers manufacturer’s defects only. If Krendl Machine Company delivered or set up your machine and any parts are missing or damaged, notify the authorized representative before they leave.
  • Page 5 UNPACKING AND INSPECTING EQUIPMENT RECEIVING YOUR MODEL #5200-D KRENDL MACHINE: Immediately check the condition of your Model #5200-D machine when it is received. It should be received in the same condition that it was shipped to you. If there are any visible problems with your machine or any other items in the shipment, it is imperative that you place any claim with the delivery carrier.
  • Page 6 MODEL #5200-D General Safety 1. Read this manual carefully and become familiar with your machine. It is important to know it’s applications, limitations, and any hazards involved prior to operating the machine. 2. This machine was designed and manufactured for blowing cellulose and fiberglass. Do not attempt to modify the unit or use it for any application it was not designed for.
  • Page 7 MODEL #5200-D Electrical Safety • The National Electric Code (NEC) in the United States and many international electrical codes require frame and external electrically conductive parts of this machine to be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of machine.
  • Page 8 • This machine should only be used with good quality insulations that are dry, undamaged and that meet a certain industry specification or quality standards. IF THERE ARE ANY QUESTIONS WITH YOUR KRENDL MACHINE, DO NOT HESITATE TO CONTACT US AT: 1-800-459-2069...
  • Page 9 MODEL #5200-D Keeping the filter clean will Do not smoke around machine. Rotating parts can be dangerous! result in longer blower life and Machine contains a flammable You can snag clothes, skin, hair, better performances. liquid. Failure to do this could hands, etc.
  • Page 10 MODEL #5200-D Indicates the settings used to achieve the desired output when using various materials. Indicates the controls that start, stop, and run the machine. Keeping the door closed will keep bystanders safe from rotating parts. Machine maintenance information and schedule provided here.
  • Page 11 Buyer. (This does not include accessories, pumps, blowers, wall scrubbers, etc.) Warning: For any gas or diesel equipment that is not installed in a truck or trailer by Krendl Machine, warranty will be voided if not installed to the exact instructions of this manual. (See installation section).
  • Page 12 IF MACHINE WAS NOT PURCHASED DIRECTLY FROM KRENDL MACHINE COMPANY, CON- TACT YOUR SUPPLIER / DISTRIBUTOR. When returning products to Krendl for repair, first obtain a return goods authorization (RGA), at which time you will be given shipping instructions. The product must be shipped PREPAID:...
  • Page 13 MODEL #5200-D BASIC COMPONENTS This is a view of the basic components of your Model #5200-D machine. It shows the location of each item and gives the function of each. Use this as a guide throughout the manual. (Illustration 1) A) Base Unit - Lower frame unit supporting blower box, speed reducer, motor, airlock and hopper.
  • Page 14 26,000 GVWR. We also recommend a minimum 22 feet van body. The body should have a full width rear door. The Krendl Model #5200-D Machine can be mounted anywhere in the truck body. The factory recommended position is shown in Illustration 3.
  • Page 15 MODEL #5200-D 3) Remove the machine after the holes are located. 4) Cut the following holes: (Using illustration 4 as reference ONLY) a. Blower Inlet: 5” b. Engine Exhaust: 5” c. Fuel Lines: 2 1/2” Illustration 4 5) Place the machine in the truck lining it up with the holes.
  • Page 16 Your Krendl Model #5200-D Machine was checked and thoroughly run before it was shipped but it is always a good idea to check all belts and chains for proper tension and that all fluid levels are checked and topped off where required.
  • Page 17 OPERATING INSTRUCTIONS Starting Your Krendl Model 5200-D Machine: 1) After installing your Model #5200-D according to the installation instructions, it is now time to start your machine. Again, check all fluid levels, belt tension, and that all guards are installed properly.
  • Page 18 MODEL #5200-D Electrical Operation: NOTE: PRESS KILL SWITCH TO IMMEDIATELY STOP MACHINE AT ANY TIME! 1. Make sure Kill Switch is out by pulling. (See illustration 5) (Located on hopper and electrical panel.) 2. Turn red Main Disconnect Switch to ON position. (See illustration 5) 3.
  • Page 19 MODEL #5200-D 6. When operating in Remote mode, the 4-Position Selector Switch must be set to Remote position. (See illustration 5 on page 15.) 7. Remote control hand pendant positions will be selected from the following: BLOWER-FEED - operates both blower and agitator-feed simultaneously...
  • Page 20 MODEL #5200-D The blower and slidegate controls working together affect the distance insulation can be blown through a hose without plugging. These controls also affect the accurate blowing of insulation for spraying applications. These settings control the following: • Density of insulation blown in application.
  • Page 21 MODEL #5200-D GENERAL MAINTENANCE Your Krendl Model #5200-D Machine is designed to be used with minimal maintenance for all its components. The following is only a guide; experience is the best guide for the right maintenance schedule for you. DESCRIPTION...
  • Page 22 MODEL #5200-D RECOMMENDED LUBRICATION VACUUM BEARINGS: GREASE: TRITON 460 or MOBILITH SHC 460 (NLGI grade #1.5) ALL OTHER BEARINGS: GREASE: TRITON 460 or MOBILITH SHC 460 (NLGI grade #1.5) DRIVE CHAIN: DRY LUBRICANT (EG: DRY GRAPHITE) BLOWER: OIL: MD ONE (Refer to blower manual) GREASE: TRITON 460 or MOBILITH SHC 460 (NLGI grade #1.5)
  • Page 23 MODEL #5200-D Airlock: (Seal Replacement) The purpose of the airlock seal is to trap air and insulation until it rotates 180 to the 6:00 o'clock position. At this point, insulation is pushed by air from the blower, out of the chamber. Worn or damaged seals allow air and insulation to escape back into hopper, thus reducing production and coverage.
  • Page 24 MODEL #5200-D improperly, damage to seals will result and put undue stress on agitator motor. This causes overheating and poor production. Seal should be bent backward to allow for a clockwise rotation of rotor. 4. As rotor plate is installed, press bottom tab of seal under adjacent seal with flat blade screw- driver.
  • Page 25 MODEL #5200-D ELECTRICAL SYSTEM Rev. Date: 11/14/24 Page 22...
  • Page 26 MODEL #5200-D Rev. Date: 11/14/24 Page 23...
  • Page 27 MODEL #5200-D Rev. Date: 11/14/24 Page 24...
  • Page 28 MODEL #5200-D TROUBLESHOOTING WARRANTY This unit is backed by a warranty for manufacturer’s defects. If your machine needs service during the warranty time period, call your supplier immediately. DO NOT attempt to service the machine, as this voids the warranty!
  • Page 29 SPARE PARTS LIST The following is a recommended spare parts list. To keep your machine up and running, these are the parts we suggest you keep on hand for your Model #5200-D Krendl Machine. PART # DESCRIPTION...
  • Page 30 MODEL #5200-D PARTS LIST #5200-D Exploded Parts View Unidirectional Center - Down Rev. Date: 11/14/24 Page 27...
  • Page 31 MODEL #5200-D #5200-D Exploded Parts View Rev. Date: 11/14/24 Page 28...
  • Page 32 MODEL #5200-D #5200-D Exploded Parts View Unidirectional Center - Down Rev. Date: 11/14/24 Page 29...
  • Page 33 MODEL #5200-D #5200-D Exploded Parts List Item# Part# Description 5200-1-R2 Base, (Upper&Lower Portion) 4000-15 Agitator, Hopper, 16 Tine 4000-29 Agitator, Middle & Shredder, 17 Tine (2) 5200-47-1-R2 Guard, Chain 250503-7 Seal, Felt, 1 1/4” (10) 250503-8 Bearing, Flange, 4-Bolt, 1 1/4” (10) S-H60B40F-1.25...
  • Page 34 MODEL #5200-D #5200-D Exploded Parts List Item# Part# Description 45-1 5200-128-R1 Generator, Bracket 2100-8 Mount, Motor 2/3V365SH Pulley, 2GR3V3.65 SH 5200-20C-1 Bushing, Taper Lock, 28mm 28-56 V-Belt, 2/3VX475 (Note: 28-56 replaces 28-52 V-Belt, 2/3VX500) 5200-KT-57-A-R4 Panel Box Assy, 12 VDC w/120V Generator (U.S.)
  • Page 35 MODEL #5200-D #5200-D Exploded Parts List Item# Description Part# 5200-76 Elbow, 3” 90 Black Pipe (Painted) 5200-61-R1 Pressure Relief Tube Pressure Relief Valve 4200-12 RM-OTH095-MI 3” Heater Hose, 19” long Adapter, 2” Long, Male 5200-62 250539 Check Valve, 3” Elbow, Pressure Guage...
  • Page 36 MODEL #5200-D #5200-D Exploded Parts List Optional Vacuum System Item# Part# Description 5200T42 Recycle Hood 5200T43 Slidegate, Recycle Hood 5200RH-3 Slidegate Stop Clamp, Hose, 6” (2) H430 Hose, 6” Flexhaust, 4” Long 371P Reducer, 6” to 4” Connector Clamp, Hose, 4” (2) H420 Hose, 4”...
  • Page 37 MODEL #5200-D KUBOTA DIESEL ENGINE EXPLODED PART VIEW Item# Part# Description 66-1 79000076 Radiator, (5200-44) 66-2 Stubshaft (5200-44) 66-3 TM9A230RQCG Temperature Switch (5200-44) 66-4 5200-107 Muffler Flange 66-5 5200-106 Muffler Clamp (2) (5200-44) 66-6 RM-OTH103-MI Pipe, Exhaust Flex, 5 Ft.
  • Page 38 MODEL #5200-D 12 V.D.C Electrical w/120V Generator Exploded Parts View (5200-D) 12 V.D.C. Item # Part # Description 50-1 5200-57-1-R3 Box, Electrical 50-2 1563 Plate, Backing, 9” x 11 1/8” 50-3 KMC-236-R4 Decal, Electrical Box 50-4 391N-A-2 Connector, Cord, Liquid Tite, 1/2” White (2)
  • Page 39 MODEL #5200-D 12 V.D.C Electrical w/No Generator Exploded Parts View (Overseas) 12 V.D.C. Item # Part # Description 50-1 5200-57-1-R3 Box, Electrical 50-2 1563 Plate, Backing, 9” x 11 1/8” 50-3 KMC-236-R4 Decal, Electrical Box 50-4 391N-A-2 Connector, Cord, Liquid Tite, 1/2” White (2)
  • Page 40 MODEL #5200-D GLOSSARY BRIDGING A tendency for insulation to cling in the hopper forming an air pocket above the airlock. This hinders the normal feeding process of the machine. (Cubic feet per minute). A measurement of volume or quantity of air flowing at a certain rate, or air moving capability, of a blower.
  • Page 41 MODEL #5200-D SERVICE RECORD DATE MAINTENANCE PERFORMED COMPONENTS REQUIRED Rev. Date: 11/14/24 Page 38...
  • Page 42 65 YEARS OF AMERICAN INGENUITY Made in the U.S.A. KRENDL MACHINE COMPANY • 1201 SPENCERVILLE RD DELPHOS, OHIO 45833 • TELEPHONE 800-459-2069 • FAX 419-695-9301 E - MAIL: krendl@krendlmachine.com • WEB SITE: www.krendlmachine.com...