Gimenez Ganga Saxun P-190 Assembly Instructions Manual

Duplex bioclimatic pergola

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Assembly instructions
Duplex Bioclimatic Pergola P-190
2 columns
EN

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Summary of Contents for Gimenez Ganga Saxun P-190

  • Page 1 Assembly instructions Duplex Bioclimatic Pergola P-190 2 columns...
  • Page 3: Table Of Contents

    Table of Contents We do not provide the screws for fixing-anchoring to the wall and/or foundations. The fitter must choose the adequate rod/screw/plug/ nut/washer system for fixing and flushing to the foundations and/or wall based on the nature of these surfaces. In any case, the screws must be in stainless steel.
  • Page 4: Installation

    1. Installation ATTENTION: Leave a clearance of 100 mm above the beam for the slats to turn. 1.1 Installing the fixation for the column base Check the slope of the floor and verify the total height of your pergola 3D scale plan in order to place the column bases and the wall beam.
  • Page 5 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS 2.000 To obtain the 90º angle with the wall, follow the steps indicated below: 1 Mark the total width of the pergola on the wall where it will be installed. 2 At each end of the pergola width mark a point parallel to the wall at a distance of 2000 mm from it.
  • Page 6 Closing beam Top view Central beam Right beam Left beam Column D Column C Opening beam...
  • Page 7: Joining The Surface Manifolds

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS 1.2 Joining the surface manifolds Sellador Apply the provided sealant between the contact sides of the opening and closing beams and their corresponding surface manifolds. The opening and closing surface manifolds will be joined, screw- ing them to the beams.
  • Page 8: Fixing Closing Beams

    1.3 Fixing closing beams Drill through holes along the beam at a maximum distance of 500 mm, to insert the screws. The holes must have a diameter large enough to insert the tools on the side that is not in contact with the wall.
  • Page 9: Assembling The Sides

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS 1.4 Assembling the sides Join the left beam to column C. Join the right beam to column D. Position the duplex bracket on the inside of the column according to the bolt carriers of the beams. Then place two USL (ISO 7380) A2 M6x16 mm screws at the top of the beam, connecting the beam with the flanges of the bracket.
  • Page 10: Electric Pre-Installation

    1.5 Electric pre-installation Important At this point in the assembly, all the wiring must be routed to the pergola’s closing beam, where it will be housed together with the automatic devices, as indicated in point 2.3 Installation of automatic devices on the beam. Check the position of the slats incorporating LEDs and the wiring protruding from the beam.
  • Page 11: Side Joints With Closing Beam

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS 1.6 Side joints with closing beam When the two sides have been assembled, they will be joined to the closing beam fixed to the wall. The closing beam has some framing brackets on its ends, where the right and left beams will be inserted and fixed with USL (ISO 7380) A2 M6x16 mm screws. After inserting the right and left beams into the closing beam, we will lower the C and D columns until they reach the bases and then we will fix them with USL (ISO 7380) A2 M6x16 mm screws.
  • Page 12: Joining With Opening Beam

    1.7 Joining with opening beam Join the opening beam to the C and D columns. Right beam Closing beam Opening beam Left beam Columna D...
  • Page 13: Joining With Central Beam

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS 1.8 Joining with central beam Attach the central beam to the closing and opening beams. Tilt the central beam and insert the cut end at a 45º angle to the closing beam brackets, then rest the end of the central beam, which has a fixed plate, on the opening beam. Closing beam Central...
  • Page 14 With the central beam in place, proceed to fix it as shown in the image. Closing beam Central beam Opening beam...
  • Page 15: Installing The Slats

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS 1.9 Installing the slats When the structure has been assembled, and before installing the slats, place the 16,3 mm plastic rimmed caps in the machined beam holes where no LEDs are going to be installed. Start the slat installation from the opening side.
  • Page 16 To install the slats, they must be tilted with the end caps facing down, inserting the fixed axle first (left) and then the mobile one (right). Using a Nº 4 Allen key, pull back the axle until it stops in the grooved hole. When it stops, fasten the screw of the cap.
  • Page 17: Installing The Transmission Plate

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS 1.10 Installing the transmission plate With the slats already in the structure, install the two transmission plates in the slat end caps. One of the slats will include an integrated sup- port with a motor fixing stud. It is necessary to know the side of the pergola where the motor will be installed, so the plate can be mounted on that side.
  • Page 18: Installing The "U" Profile

    1.11 Installing the “U” profile Start by installing the “U” profile with the pre-installed motor on the central beam. To do this, insert the profile end through the draining hole machined on the opening beam. Proceed in the same manner with the “U” profiles of the left and right beams, inserting one end of the profile through the draining hole machined on the C and D columns.
  • Page 19 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS Check that all the “U” profile holes match the M6 machined ones on the beam. If all of them match, apply the sealant between the “U” profile and the beam after screwing the profiles with the ULS (ISO 7380) A2 M6x16. Use the sealant provided to seal the “U”...
  • Page 20: Drainage Channel Closed Column

    1.12 Drainage channel closed column When the closed column is channelled through the foundations, start by install- ing the column fixings. Calculate the length of the 75 mm PVC drainage pipe, depending on the height of the pergola and the height at which the collecting tray will be installed.
  • Page 21: Motor Installation

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS 1.13 Motor installation The motor is already pre-installed in the “U” profile. The motor piston rod needs to be halfway through its stroke so it can be inserted into the plate stud and the support with the engine can be taken to the profile position. Steps to install the motor: 1.
  • Page 22: Electrical Connections

    2. Electrical connections Attention The reception of the operators can be reduced or cancelled by the emission of frequencies that are issued in the same range as our automatisms. The connection of the electrical installation must be in compliance with the rules and regulations of each country (Low voltage electrote- chnical regulation).
  • Page 23: Perimeter Led Installation

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS 2.4 Perimeter LED installation If the pergola is fitted with perimeter LEDs, an aluminium profile with an LED strip will be installed in the gutters of the pergola. Fit the perimeter LED corner piece shown in the picture on the right to the corners of the pergola with a column.
  • Page 24: Installing Column Cup

    3. Installing column cap Once the electric connections are completed, that just leaves the column caps to be installed. This is done by screwing the caps to the vertical brackets using ULS (ISO 7380) A2 M6x16 mm screws. Sealant...
  • Page 25: Maintenance

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS 4. Maintenance Before assembling, please read the maximum tightening torque for each type of screw, as indicated in this section. When properly done, this periodical cleaning removes from the For best use and extended durability of your pergola, it is recom- surface of the cloth the exogenous agents that can attack the mended to carry out regular maintenance and services at least coating and aluminium, extending the life of the sections and...
  • Page 26 Annex I Disassembly and disposal of the packaging and components of the product at the end of its useful life Disposal of packaging Important The packaging must be recycled by the authorised profes- sional who installed the product. We advise you to recycle the product packaging responsibly: Paper and cardboard: In waste management, the recycling of paper and cardboard •...
  • Page 27 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS Warning Always act with care. Use appropriate tools which are in perfect condition. • Étape 1 • Étape 6 Disconnect the electricity. ¡ATTENTION! Shut off the energy Dismantle the slats. supply before disconnecting any cables. •...
  • Page 28 This symbol means that the product must not be disposed of together with household waste as it must be collected separately for recovery, reuse or recycling in accordance with local regulations. In compliance with European Directive 2012/19/EU, waste electrical and electronic equipment (WEEE) can become a serious environmental problem if not managed properly.
  • Page 29 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS Cables The recycling of electrical cables prevents the contamination that can come from these elements. Its re- cycling allows for the subse- quent use of the copper, aluminium and brass from the cables, once they are separated from their plastic insulation. Electrical and electronic waste must be taken to clean points for proper recycling Plastic Plastic recycling provides a sustainable source of raw material for the...
  • Page 30 Annex II Certificate of guarantee The Saxun bioclimatic pergola is composed of a waterproof Tests carried out following the requirements of international structure with adjustable aluminium slats, driven by a motor. standards, involving parameters such as wind resistance and loads of rain or snow, demonstrate the excellent performance of Its main structure is made of 6063 T5 alloy aluminium profiles, our bioclimatic pergolas against the most adverse conditions.
  • Page 31 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-190 2 COLUMNS Warranty: Saxun only guarantees these results in cases where the pergola The warranty period for Saxun pergolas is 3 calendar years from has been correctly installed and assembled and properly main- the date that the product is supplied, with the date being that tained.
  • Page 32 Client: Order/Quote: Prior to placement of columns Squaring and parallel alignment of bases for anchoring to floor slab Strength of attachment of bases for anchoring to floor slab Accurate levelling of bases for anchoring to floor slab Prior to installation of slats Strength of wall fasteners Confirm accurate plumbing of columns Confirm accurate levelling of beams...
  • Page 33 Notes...
  • Page 34 Notes...
  • Page 35 Notes...
  • Page 36 Giménez Ganga, S.L.U. Polígono Industrial El Castillo C/ Roma, 4 • 03630 Sax (Alicante) • España saxun.com...

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