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Gimenez Ganga saxun P-190 CR Assembly Instructions Manual

Bioclimatic pergola
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Assembly instructions
Bioclimatic Pergola P-190 CR
4 columns
EN

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Summary of Contents for Gimenez Ganga saxun P-190 CR

  • Page 1 Assembly instructions Bioclimatic Pergola P-190 CR 4 columns...

  • Page 3: Table Of Contents

    Table of Contents We do not provide the screws for fixing-anchoring to the wall and/or foundations. The fitter must choose the adequate rod/screw/plug/ nut/washer system for fixing and flushing to the foundations and/or wall based on the nature of these surfaces. In any case, the screws must be in stainless steel.

  • Page 4: Installation Of The Columns

    1. Installation 1.1 Installing the fixation for the column base Measure the foundation in order to make sure that the levelling is correct. Install the base fixings using M-12 screws (not included), with a quality of at least AISI 304 (stainless steel), leaving all bases properly levelled.
  • Page 5 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR Column B Column C Left beam Opening beam Closing beam Opening surface manifoldture Closing surface manifold Right beam Column A Column D 34,8 33,2 74,2...

  • Page 6: Attachment Of The Base To The Column

    1.2 Attachment of the base to the column Place the base on the column and screw it to the inner Place over the screw DIN 933 A2 M12x50, which will reinforcement plates of the column using DIN 933 A2 allow the height of the column to be adjusted, and tighten M8x16 screws and DIN 125 A2 M8 washers (1).

  • Page 7: Positioning Of The Reinforcement Brackets

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR 1.3 Positioning of the reinforcement brackets Once the column has been bolted to the base, fit the reinforcement bracket, dropping it on top of the column. Then screw a coupling piece of the cover profile onto the reinforcement bracket using a DIN 933 A2 M6x25 screw. Finally, place the column in its position in the assembly.

  • Page 8: Installation Of Beams

    2. Installation of the beams 2.1 Beam to column assembly Screw 2 DIN (ISO 7978) A2 M8x50 screws with DIN 125 A2 M8 washers to the two upper screw holders at both ends of the beams, leav- ing a gap of 3 cm between the screw head and the start of the beam. With two columns in position in the assembly, rest the bolts of the beams on the columns.
  • Page 9 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR Repeat the procedure with the rest of the beams, placing the column first and then the beam. When the two beams of a column are positioned, install the cover fitting and tighten the end screws to the specified torque. DIN 933 M8x16 A-70 screws Thread MA tightening torque (Nm)

  • Page 10: Combination With Closed Column

    2.1.1 Combination with closed column 1. Assembly of beams and columns. The beams are connected to the closed columns by means of four washers, four DIN 933 A2 M8x40 screws and two ULS (ISO 7380) A2 M6x16 screws. To do this, unscrew the gutters that are screwed to closed columns. Follow the screwing sequences indicated in the image.
  • Page 11 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR 2. Fixing the inverted "U" profile to the floor With the inverted "U" profile already mounted, fix it to the column bases of the foundation using the (ISO 7380) a2 M6x16mm screws. Follow the screwing sequences indicated in the image. ULS (ISO 7380) A2 M6x16 Cod.

  • Page 12: Levelling Of The Structure

    2.2 Levelling the structure If, once the structure is anchored, the beams are not level, loosen the 8 screws connecting the base to the column, so that Screw in the M12 screw to raise the column until the beam is the column slides over the base.

  • Page 13: Installation Of Surface Manifolds

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR 2.3 Joining the surface manifolds Apply the provided sealant between the contact sides of the opening and closing beams and their corresponding surface manifolds. The opening and closing surface manifolds will be joined, screwing them to the beams. Important Do not bypass this step, it is very important to seal the manifold joint properly (sealant provided).

  • Page 14: Installation Of Slats

    3. Installing the slats 3.1 Installing the slats When the structure has been assembled, and before installing the slats, place the 16,3 mm plastic rimmed caps in the machined beam holes where no LEDs are going to be installed. Start the slat installation from the opening side. When reaching a hole for LED slats, connect the connector and insert it inside the beam (as shown in the images below).
  • Page 15 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR To install the slats, they must be tilted with the end caps facing down, inserting the fixed axle first (left) and then the mobile one (right). Using a Nº 4 Allen key, pull back the axle until it stops in the grooved hole. When it stops, fasten the screw of the cap.

  • Page 16: Installation Of Transmission Plate

    3.2 Installing the transmission plate With the slats already in the structure, install the two transmission plates in the slat end caps. One of the slats will include an integrated support with a motor fixing stud. It is necessary to know the side of the pergola where the motor will be installed, so the plate can be mounted on that side.

  • Page 17: Drainage

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR 4. Drainage 4.1 Installation Profilé “U” Start by installing the “U” profile with the pre-mounted motor on the left beam. To do this, it will be necessary to insert the profile end through the pre-drilled draining hole in the B column. Install the “U” profile on the other side following the same procedure. The aluminium profile of the "U"...

  • Page 18: Installation Of Drainage Parts

    4.2 Installation of drainage parts Before starting the installation, it is important to clean the drainage parts and gutters so that the silicone adheres perfectly to the surfaces. Attention Be very careful when installing the drainage pieces in the open columns, so as not to make any mistakes that could affect the water channelling.
  • Page 19 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR The corner between the extension piece and the gutter Repeat the process with the other gutter extension piece must then be sealed. if required for the column assembly. To do this, apply silicone and go over it, making sure that To insert it, rotate and place one end behind the exten- no gaps are left unsealed.
  • Page 20 2. Collecting tray Once the gutter extensions have been installed, the collecting tray should be installed, which will be necessary in the following cases: When a mitre is required to connect the gutters of two adjoining • When the system is channelled through the foundations and beams and to allow the passage of water.
  • Page 21 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR Place the collecting tray under the gutter extensions. Seal all the joints between the gutter extensions and the collecting tray (marked in red in the picture) with Screw into the reinforcement bracket using two DIN 933 silicone.

  • Page 22: Drainage Channel Closed Column

    4.2.1 Drainage channel closed column When the closed column is channelled through the foundations, start by install- ing the column fixings. Calculate the length of the 75 mm PVC drainage pipe, depending on the height of the pergola and the height at which the collecting tray will be installed.

  • Page 23: Motor Installation

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR 5. Motor installation The motor is already pre-installed in the “U” profile. The motor piston rod needs to be halfway through its stroke so it can be inserted into the plate stud and the support with the engine can be taken to the profile position. Steps to install the motor: 1 Unscrew the ULS (ISO 7380) A2 M6x16 screws from the “U”...

  • Page 24: Electrical Connections

    6. Electrical connections Attention The reception of the operators can be reduced or cancelled by the emission of frequencies that are issued in the same range as our automatisms. The connection of the electrical installation must be in compliance with the rules and regulations of each country (Low voltage electrote- chnical regulation).

  • Page 25: Perimeter Led Installation

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR 6.4 Perimeter LED installation If the pergola is fitted with perimeter LEDs, an aluminium profile with an LED strip will be installed in the gutters of the pergola. Fit the perimeter LED corner piece shown in the picture on the right to the corners of the pergola with a column.

  • Page 26: Installing Column Cap

    7. Installing column cap Left-hand clipping Right-hand clipping 7.1 Trim cap Position the trim profile in front of the column in the correct position, with the left-hand clipping on the left and the right-hand clipping on the right. On the lower part of the column, slide the trim profile over the lower coupling piece, fitting the profile between the piece and the column.

  • Page 27: Top Cap

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR Slightly unscrew the screw on the upper part of the right-hand clipping piece of the trim profile in order to be able to put the profile in place. Then tighten the screws again until the column is completely closed. 7.2 Top cap When all the column caps have been installed, it will be neces- After the electric connections are completed, installing the...

  • Page 28: Maintenance

    8. Maintenance Before assembling, please read the maximum tightening torque for each type of screw, as indicated in this section. When properly done, this periodical cleaning removes from the For best use and extended durability of your pergola, it is recom- surface of the cloth the exogenous agents that can attack the mended to carry out regular maintenance and services at least coating and aluminium, extending the life of the sections and...
  • Page 29 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR Annex I Disassembly and disposal of the packaging and components of the product at the end of its useful life Disposal of packaging Important The packaging must be recycled by the authorised profes- sional who installed the product. We advise you to recycle the product packaging responsibly: Paper and cardboard: In waste management, the recycling of paper and cardboard...
  • Page 30 Warning Always act with care. Use appropriate tools which are in perfect condition. • Étape 1 • Étape 6 Disconnect the electricity. ¡ATTENTION! Shut off the energy Dismantle the slats. supply before disconnecting any cables. • Étape 7 • Étape 2 Dismantle the drainage channels.
  • Page 31 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR This symbol means that the product must not be disposed of together with household waste as it must be collected separately for recovery, reuse or recycling in accordance with local regulations. In compliance with European Directive 2012/19/EU, waste electrical and electronic equipment (WEEE) can become a serious environmental problem if not managed properly.
  • Page 32 Cables The recycling of electrical cables prevents the contamination that can come from these elements. Its re- cycling allows for the subse- quent use of the copper, aluminium and brass from the cables, once they are separated from their plastic insulation. Electrical and electronic waste must be taken to clean points for proper recycling Plastic Plastic recycling provides a sustainable source of raw material for the...
  • Page 33 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR Annex II Certificate of guarantee The Saxun bioclimatic pergola is composed of a waterproof Tests carried out following the requirements of international structure with adjustable aluminium slats, driven by a motor. standards, involving parameters such as wind resistance and loads of rain or snow, demonstrate the excellent performance of Its main structure is made of 6063 T5 alloy aluminium profiles, our bioclimatic pergolas against the most adverse conditions.
  • Page 34 Warranty: Saxun only guarantees these results in cases where the pergola The warranty period for Saxun pergolas is 3 calendar years from has been correctly installed and assembled and properly main- the date that the product is supplied, with the date being that tained.
  • Page 35 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-190 CR Client: Order/Quote: Prior to placement of columns Squaring and parallel alignment of bases for anchoring to floor slab Strength of attachment of bases for anchoring to floor slab Accurate levelling of bases for anchoring to floor slab Prior to installation of slats Strength of wall fasteners Confirm accurate plumbing of columns...
  • Page 36 Giménez Ganga, S.L.U. Polígono Industrial El Castillo C/ Roma, 4 • 03630 Sax (Alicante) • España saxun.com...

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