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Sottoriva SPRINT V2 90 Instruction Manual

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INSTRUCTION MANUAL
Spiral mixer mod.
SPRINT V2 90-130-160-200
Costruzioni Meccaniche SOTTORIVA S.p.A.
Via Vittorio Veneto, 63 - 36035 MARANO VICENTINO (VI) ITALY
Phone (+39) 0445 595 111 - Fax (+39) 0445 595 155
Website: www.sottoriva.com - E-mail: sottoriva@sottoriva.com
Version: ENGLISH - Arc. 116
Code
3529.0325.01
Revision: A dated 28/09/2017

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  • Page 1 Version: ENGLISH - Arc. 116 Code 3529.0325.01 Revision: A dated 28/09/2017 Costruzioni Meccaniche SOTTORIVA S.p.A. Via Vittorio Veneto, 63 - 36035 MARANO VICENTINO (VI) ITALY Phone (+39) 0445 595 111 - Fax (+39) 0445 595 155 Website: www.sottoriva.com - E-mail: sottoriva@sottoriva.com...

  • Page 3: Table Of Contents

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Contents 1. Preface......................... 5 1.1 Machine identification ..................5 1.2 Introduction and purpose of manual ............... 6 1.2.1 Using the Manual ..................6 1.3 Warranty conditions..................7 1.4 Graphic conventions..................7 1.5 Staff qualifications ..................
  • Page 4 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 4.12 IP protection rating ..................27 4.13 Residual risks and special guards ..............27 4.13.1 Mechanical hazards ................27 4.13.2 Electrical hazards .................. 30 5. Preparation for use..................... 31 5.1 Assembly: Not applicable to the machine............31 5.2 Subsequent disassembly: Not applicable to the machine.
  • Page 5 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 7.5 Reactive maintenance ..................51 7.5.1 Replacing the kneading tool motor............51 7.5.2 Replacing the tub motor ................52 7.5.3 Replacing the kneading tool..............53 7.6 Troubleshooting....................53 8. Dismantling and scrapping................55 9.
  • Page 6 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 This page intentionally left blank! Nota Service 0917 Arc. 116-ig 0917 Phone (+39) 0445.595.111 0917...

  • Page 7: Preface

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Introduction Identification Fig. 1 is an illustration of the nameplate, and Fig. 2 shows the position where it is riveted or screwed onto the machine; the plate is aluminium with indelible punched and printed data.

  • Page 8: Introduction And Purpose Of Manual

    The term "Manufacturer" refers always and only to Costruzioni Meccaniche Sottoriva S.p.A., while the generic term "Supplier" refers to other manufacturers of special parts of the machine. The Manual must be kept with care for the service life of the machine, and must be consigned with the machine to any other future user or owner.

  • Page 9: Warranty Conditions

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 The Manufacturer reserves the right to make available at any time any further information he deems necessary to improving the operation and safety of the machine. All such information Note (modifications and addenda) must be considered an integral part of the Manual.
  • Page 10 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Indicates that the operation in question is prohibited. Prohibited! The Manual also employs the following symbols to represent the ISE (Individual Safety Equipment) to be used when operating the machine.

  • Page 11: Staff Qualifications

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Staff qualifications The following professional qualifications are defined. A member of the customer's staff charged with ensuring the observance of the instructions given in this Manual, with the purpose of ensuring not only the correct operation of the machine, but also full compliance with established safety regulations during operation.

  • Page 12: General Warnings

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 General warnings All safety regulations given below must be rigorously observed by the machine's users. At the customer's request, special training can be provided regarding the instructions in this manual, generally by the manufacturer's technical personnel when the machine is started up for the first time;...

  • Page 13: Technical Service

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 1.6.2 Technical service For technical assistance, please contact the Manufacturer's Technical Service Department. The Manufacturer's telephone number is given at the foot of each page of this Manual; the fax number and website are indicated on the front cover.
  • Page 14 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 This page intentionally left blank! Note 0917 Service Arc. 116-I 0917 Phone (+39) 0445.595.111 0917...

  • Page 15: Safety Information

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Safety information General precautions - Training Anyone charged with operating or servicing the machine should read the Manual through before doing so. Failure to fully observe the safety regulations in operating or servicing the machine may result in accidents for which the Manufacturer declines all liability.
  • Page 16 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 After operation or during pauses, do not leave the machine powered up or un-monitored, even if it is not operative. Failure to do so may result in accidents. Before working on the machine, make sure that all power sources are physically disconnected.

  • Page 17: General Precautions - Prohibitions

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 General precautions - Prohibitions The following actions are absolutely prohibited. Do not use the machine for purposes and with loads other than those specified and for which it has been constructed.

  • Page 18: Emergency Fire Regulations

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Emergency fire regulations In case of fire, use only CO or powder extinguishers on electrical equipment. Do not direct jets of water towards the machine as it could cause a shortcircuit.

  • Page 19: First Aid Regulations For The Use Of Lubricants

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Refer to the safety sheets of the lubricants in use as regards their hygienic use. Keep the lubricants out of the reach of persons unauthorised to Note handle or use them.
  • Page 20 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 This page intentionally left blank! Note 0917 Service Arc. 116-II 0917 Phone (+39) 0445.595.111 0917...

  • Page 21: Handling And Installation Area

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Handling and installation area Shipping, handling and positioning 3.1.1 Precautions on receipt of the product The machine is supplied by the Manufacturer ex-works. Before delivery to the shipping agent, the consignment is carefully inspected by the Manufacturer.
  • Page 22 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 prevent hazardous jerking movements as well as excessive momentum, which can be difficult to brake. The entire area concerned in lifting is to be considered a danger zone, by which is meant an area inside or around the machine in...

  • Page 23: Positioning

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 3.1.3 Positioning Before positioning the machine, check that: the floor on which the machine is to be positioned is even and flat; the distance between the machine and the power supply point is as short as possible to prevent the cable becoming a hazardous obstacle to free movement;...

  • Page 24: Unpacking And Disposal Of Packaging Materials

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Unpacking and disposal of packaging materials The machine is shipped with a variety of packaging materials. The Customer is obliged to dispose of them in accordance with established local legislation.

  • Page 25: Product Specifications

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Product specification General description Fig. 4 Overview Fig. 5 View of tub interior 0917 Service Arc. 116-IV 0917 Phone (+39) 0445.595.111 0917...

  • Page 26: Operational Principles

    SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 The SPRINT V2 90-130-160-200 (Fig. 4 and Fig. 5 on page 23) spiral dough mixer is a machine for mixing ingredients, generally water, flour, yeast and salt with other secondary ingredients, and amalgamating them so as to obtain a homogeneous dough for further processing and cooking.

  • Page 27: Technical Specifications

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Technical specifications With reference to Fig. 6, Table 1 shows the overall dimensions of the machine, while Table 2 lists the power ratings of the motors and some other technical data.

  • Page 28: Power Consumption

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Power consumption Refer to the wiring diagrams attached to this Manual. Noise level When running under no load, the machine emits a continuous equivalent acoustic pressure level of less than 70 dB(A); this measurement was made in the zone normally occupied by the operator as described in “6.2 Safety...

  • Page 29: 4.10 Operating Conditions

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 4.10 Operating conditions Unless otherwise specified in the contract of supply, the ambient operating temperature is in the range 0 °C to 50 °C; ambient humidity must be between 0% and 90% with no condensation.
  • Page 30 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 DANGER ZONE 1: area between the kneading tool (ref. 4 - Fig. 5 on page 23) and the rotating tub (ref. 3 - Fig. 4 on page 23) and between the kneading tool and the column (ref.
  • Page 31 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 DANGER ZONE 3: area covered by the mechanism responsible for the forward travel of the tub (ref. 3 - Fig. 4 on page 23). Danger NATURE OF RISK: entrainment of the upper extremities.

  • Page 32: 4.13.2 Electrical Hazards

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 All other moving parts, such as drive mechanisms, belts, chains, etc. have been rendered inaccessible by means of fixed guards. These guards may only be removed under circumstances expressly Note specified and by the qualified technicians indicated in each case in this Manual.

  • Page 33: Preparation For Use

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Preparation for use Assembly: Not applicable to the machine. Subsequent disassembly: Not applicable to the machine. Mounting: Not applicable to the machine. Installation 5.4.1 Hooking up to the line: Not applicable to the machine.

  • Page 34: Commissioning

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Commissioning 5.5.1 Greasing: Not applicable to the machine. 5.5.2 Adjustments: Not applicable to the machine. 5.5.3 Testing The machine is factory tested by the Manufacturer before shipping. Manufacturer’s Technician First start-up The operations described below must only be carried out by a qualified technician.

  • Page 35: Running In

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Fig. 7 Mains plug In case of three-phase + neutral + ground power connection, there are two black wires. In this case it does not matter which of the black wires is swapped with the brown wire;...
  • Page 36 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Before restarting the machine after such a period of inactivity, check that the machine is clean as required for food hygiene. Note The machine must then be started up by a qualified technician, with reference to “5.6 First start-up”...

  • Page 37: Use

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Quick reference guide If a hazardous situation arises, press the mushroom-head button (ref. 8 Fig. 10 on page 39) to trigger the emergency stop. To restart the machine: 1) solve the problem;...

  • Page 38: Checks Before Start-Up

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Fig. 8 Operator position When loading flour into the tub, the operator must wear a dust mask. If the running noise of the machine increases above the value declared by the Manufacturer in “4.7 Noise level”...

  • Page 39: Correct Use Of The Machine

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Correct use of the machine The machine in this Manual should be considered as compliant with all regulations relating to suitability for food processing in force at the moment it is shipped by the Manufacturer;...

  • Page 40: Machine Controls

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Machine controls Fig. 9 Main switch and control panel The machine is controlled by: a main switch (ref. 1 Fig. 9 on page 38) on the electrical cabinet's fixed guard;...
  • Page 41 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Fig. 10 Control panel The control panel (Fig. 10) includes: a start button (ref. 3), for low speed operation; a start button (ref. 4), for high speed operation; a machine stop button (ref. 5);...

  • Page 42: Ordinary Functions

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Timer modes Automatic “COUNT” mode Turn the collars to set the durations of the low and high speed cycles. Press the start button to start the count, which is indicated by the flashing of the “COUNT”...

  • Page 43: Stop Functions

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 After at least 2 minutes of low speed operation, if the flour in the tub is well amalgamated with the water and no free powder is visible, you may run the machine manually at high speed by pressing the button Note (ref.
  • Page 44 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 This page intentionally left blank! Note 0917 Service Arc. 116-VI 0917 Phone (+39) 0445.595.111 0917...

  • Page 45: Maintenance

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Maintenance instructions Safety precautions The machine shall be serviced and repaired only by qualified staff trained to work on the machine or, where expressly specified in this Manual, by persons employed or authorised by the Manufacturer.

  • Page 46: Routine Maintenance

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 slots; gaps; corners; areas which are normally not accessible, after having removed the guards mounted with screws; the area beneath the machine, to access which it must be pushed aside, as indicated in “3.1.4 Subsequent handling”...
  • Page 47 48. Kneading tool Pulley motor Sprocket motor Pulley sprocket belts belts belts Table 3 SPRINT V2 90-130: belt tension reference values Kneading tool Pulley motor Sprocket motor Pulley sprocket belts belts belts Table 4 SPRINT V2 160-200: belt tension reference values...

  • Page 48: Replacing The Kneading Tool Drive Belts

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 7.4.2 Replacing the kneading tool drive belts Fig. 12 Kneading tool drive 0917 Service Arc. 116-VII 0917 Phone (+39) 0445.595.111 0917...
  • Page 49 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 For longer service life and better all-round operation, replace all the belts on a given drive section. Warning! The belts must be replaced as soon as they show signs of wear or damage to the rubber of which they are made.

  • Page 50: Replacing The Tub Drive Belts

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 7.4.3 Replacing the tub drive belts Fig. 13 Tub drive 0917 Service Arc. 116-VII 0917 Phone (+39) 0445.595.111 0917...
  • Page 51 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 For longer service life and better all-round operation, replace all the belts on a given drive section. Warning! The belts (ref. 1 and ref. 6 Fig. 13 on page 48) must be replaced as soon as they show signs of wear or damage to the rubber of which they are made.

  • Page 52: Electrical Maintenance

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 7.4.4 Electrical maintenance Maintenance of machine electrical equipment, including the motor, must be performed solely by qualified technical staff. Electrical Technician The operator may only perform the following electrical maintenance: 1) resetting a thermal cut-out;...

  • Page 53: Reactive Maintenance

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Reactive maintenance 7.5.1 Replacing the kneading tool motor The operations described below must only be carried out by qualified technical staff employed or authorised by the Manufacturer. Manufacturer’s Technician To replace the kneading tool motor, proceed as follows: 1) remove the belts (ref.

  • Page 54: Replacing The Tub Motor

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 20) remove the belts (ref. 1 Fig. 12 on page 46), see “7.4.1 Tension of belts” on page 44. 7.5.2 Replacing the tub motor The operations described below must only be carried out by qualified technical staff employed or authorised by the Manufacturer.

  • Page 55: Replacing The Kneading Tool

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 7.5.3 Replacing the kneading tool The operations described below must only be carried out by qualified technical staff employed or authorised by the Manufacturer. Manufacturer’s Technician To replace the kneading tool (ref. 4 Fig. 5 on page 23) proceed as follows: 1) remove the three screws securing the kneading tool to the drive shaft;...
  • Page 56 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 This page intentionally left blank! Note 0917 Service Arc. 116-VII 0917 Phone (+39) 0445.595.111 0917...

  • Page 57: Dismantling And Scrapping

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Dismantling and scrapping The machine must be dismantled and scrapped by qualified staff. If not available, contact the Manufacturer. Qualified Technician 1) Remove the machine plug from the mains power socket.
  • Page 58 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 This page intentionally left blank! Note Arc. 116 0917 Service 0917 VIII, IX, X Phone (+39) 0445.595.111 0917...

  • Page 59: Safety Signs Installed On The Machine

    Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Safety signs installed on the machine Fig. 14 Position of safety signs The machine is equipped with stickers bearing danger and warning notices. These stickers do not replace the safety instructions given in the Manual, nor may they be considered the sole precautions to be observed.
  • Page 60 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 The Supervisor must check the condition of the colours and texts of the safety signs posted on the machine. At the first sign of damage to them, he must replace them with new ones supplied by the Manufacturer, as described in “1.6.3 Spare parts”...

  • Page 61: List Of Components And Spare Parts

    Rev. A SPRINT V2 90-130-160-200 - Codice: 3529.0325.00 del 28/09/2017 List of components and spare parts For the list of spare parts, refer to the parts subject to wear indicated in nega- tive in the following tables. 12.1 List 1...
  • Page 62 Rev. A SPRINT V2 90-130-160-200 - Codice: 3529.0325.00 del 28/09/2017 Fig. 15 Machine components: list 1 0917 Servizio Assistenza Tecnica Arc. 116-XII 0917 Tel. (+39) 0445.595.111 0917...
  • Page 63 Rev. A SPRINT V2 90-130-160-200 - Codice: 3529.0325.00 del 28/09/2017 Fig. 16 Machine components: list 2 Servizio Assistenza Tecnica 0917 Arc. 116-XII 0917 Tel. (+39) 0445.595.111 0917...

  • Page 64: List 3

    Rev. A SPRINT V2 90-130-160-200 - Codice: 3529.0325.00 del 28/09/2017 12.3 List 3 SPRINT SPRINT SPRINT SPRINT Ref. Fig. Description V2 90 V2 130 V2 160 V2 200 Fig. 17 Kneading tool 33930120 33930122 33930098 33930099 Fig. 17 Column 34050014...
  • Page 65 Rev. A SPRINT V2 90-130-160-200 - Codice: 3529.0325.00 del 28/09/2017 Fig. 17 Machine components: list 3 Servizio Assistenza Tecnica 0917 Arc. 116-XII 0917 Tel. (+39) 0445.595.111 0917...
  • Page 66 Rev. A SPRINT V2 90-130-160-200 - Codice: 3529.0325.00 del 28/09/2017 Fig. 18 Machine components: list 4 0917 Servizio Assistenza Tecnica Arc. 116-XII 0917 Tel. (+39) 0445.595.111 0917...
  • Page 67 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Index ....................55 Attached documentation ....................10 Customer responsibility ......................32 Commissioning ..................37 Correct use of the machine ....................36 Checks before start-up ................... 16 Emergency fire regulations Electrical ........................
  • Page 68 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 List of components and spare parts ..........................59 ........................59 List 2 ........................62 List 3 ........................62 List 4 ........................5 Markings ......................24 Main components ......................26 Other emissions .......................
  • Page 69 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 ......................9 Staff qualifications ......................... 11 Spare parts ................19 Shipping, handling and positioning ....................... 13 Safety information Stop ........................ 41 functions ....................40 Ordinary functions ....................35, 43 Safety precautions ................
  • Page 70 Rev. A SPRINT V2 90-130-160-200 - Code: 3529.0325.01 dated 28/09/2017 Service 0917 Arc. 116-ia 0917 Phone (+39) 0445.595.111 0917...

This manual is also suitable for:

Sprint v2 130Sprint v2 160Sprint v2 200

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