Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 del 02/07/2015 Contents 1. Preface .........................5 1.1 Identification....................5 1.2 Introduction and purpose of manual ...............6 1.2.1 Using the Manual..................6 1.3 Warranty conditions ..................7 1.4 Graphic conventions ..................7 1.5 Staff qualifications...................9 1.6 General precautions ..................10 1.6.1 Customer’s responsibility.................11...
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 4.8 Other emissions: Not applicable to the machine ..........27 4.9 Production and elimination of waste material ..........27 4.10 Operating conditions..................27 4.11 Storage conditions ..................28 4.12 IP protection rating..................28 4.13 Residual risks and special guards ..............28 4.13.1 Mechanical hazards................28...
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 del 02/07/2015 7. Maintenance ......................47 7.1 Safety precautions ..................47 7.2 General warnings ...................47 7.3 Periodic cleaning ....................47 7.3.1 Daily cleaning ..................48 7.3.1.1 Cleaning the dividing chamber and main piston (ref. 1 Fig. 13 a pag. 51) ..............48 7.3.1.2 Cleaning the dividing chamber and secondary piston...
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Service 0715 Arc. 66-ig 0715 Phone (+39) 0445.595.111 0715...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Preface Identification Fig. 1 shows the machine’s nameplate and Fig. 2 its location (bolted or riveted to the machine); the nameplate is in aluminium, with the text punched or screen- printed onto it in an indelible manner.
The term “Manufacturer” refers always and only to Costruzioni Meccaniche Sottoriva S.p.A., while the generic term “Supplier” refers to other manufacturers of special parts of the machine. The Manual must be kept with care for the service life of the machine, and must be consigned with the machine to any other future user or owner.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 The Manufacturer reserves the right to make available at any time any further information deemed necessary to improving the operation and safety of the machine. All such information (modifications and Remark addendums) must be considered an integral part of the Manual.
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Indicates that the operation in question is prohibited. Prohibition! Manual... It indicates a particularly important rule, mentioned in the document pointed out by the orange line. The Manual also employs the following symbols to represent the ISE (Individual Safety Equipment) to be used when operating the machine.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Staff qualifications The following professional qualifications are defined. A staff member charged with ensuring the observance of the instructions given in this Manual, with the purpose of ensuring not only the correct operation of the machine, but also full compliance with established safety regulations during operation.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 General precautions All safety regulations given below must be rigorously observed by the machine’s users. If so requested, the Manufacturer’s technicians are available to train the user’s staff in the application of the information given in this Manual while the machine is being commissioned;...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 1.6.1 Customer’s responsibility Unless otherwise specifically indicated in the contract, the Customer shall: provide logistical support for the positioning and operation of the machine; provide appropriate lifting equipment; provide all power connections (electrical, hydraulic, pneumatic);...
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Safety information General precautions - Training Anyone charged with operating or servicing the machine should read the Manual through before doing so. Failure to fully observe the safety regulations in operating or servicing the machine may result in accidents for which the Manufacturer declines all liability.
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Before working on the machine, make sure that all power sources are physically disconnected. Keep the working area and the area around the machine clean and tidy; the following are not allowed in the vicinity of the machine: grease, oil, water and any materials which may form obstacles or hazards.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 General precautions - Prohibitions The following actions are absolutely prohibited. Do not use the machine for purposes and with loads other than those specified and for which it has been constructed. Do not physically access the interior of the machine during operation or Prohibition! where it is prohibited.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Emergency fire regulations In case of fire, use only CO or powder extinguishers on electrical equipment. Do not direct jets of water towards the machine: this can result in short circuits. If the fire is not extinguished immediately, take precautions against the dispersion of heated air, water, oil and other fluids.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Refer to the safety sheets of the lubricants in use as regards their hygienic use. Keep the lubricants out of the reach of persons unauthorised to handle or Remark use them. Do not store lubricants in open or unlabelled containers.
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Handling and installation area Shipping, handling and positioning 3.1.1 Precautions on receipt of the product The machine is supplied by the manufacturer ex-works. Before delivery to the shipping agent, the consignment is carefully inspected by the Manufacturer.
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 The machine must be handled by staff trained in the use of lifting and handling equipment. Handle the machine with the utmost care, avoiding collisions or impacts of any kind which may damage the machine or affect its operation.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 3.1.3 Positioning Before positioning the machine, check that: the floor on which the machine is to be positioned is even and flat; the distance between the machine and the power supply point is as short as possible to prevent the cable becoming a hazardous obstacle to free movement;...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Unpacking and disposal of packaging materials The machine is shipped with a variety of packaging materials. The Customer is obliged to dispose of them in accordance with established local legislation. The following packaging materials are used: cardboard;...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 The divider mod. SVP08 (see Fig. 4 on page 23) is a machine for dividing up masses of dough whose ingredients generally consist of flour, water, yeast and salt, into pieces of preset weight and shape, theoretically parallelepiped, practically indefinable.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Other components With reference to Fig. 4 on page 23, the machine is also composed of: an interlocked mobile guard (ref. 1) to prevent access to the portioning zone; a handwheel for adjusting the weight of the product (ref. 2);...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Fig. 7 Overall dimensions Power consumption Refer to the wiring diagrams attached to this Manual. Service 0715 Arc. 66-IV 0715 Phone (+39) 0445.595.111 0715...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Noise level When running under no load, the machine emits a continuous equivalent acoustic pressure level of less than 70 dB(A); this measurement was taken in accordance with reference regulations and was made with was made with a HD 9019 K1 instrument (serial number 2809946804) composed of: integrator phonometer mod.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 4.11 Storage conditions Up to the time of installation, the machine must be stored indoors, in a dry place, protected from the weather and in particular from dust, at a temperature in the range 0 °C to 50 °C, away from sources of heat and potential explosion.
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 DANGER ZONE 2: area covered by the moving components (ref. ZP2 Fig. 15 on page 61). NATURE OF RISK: Risk of entrapment, entrainment, crushing and shearing Danger of the upper extremities by moving parts.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 DANGER ZONE 5: area comprising the brush and hopper of the flour duster (ref. ZP5 Fig. 15 on page 61). NATURE OF RISK: Risk of entrapment and entrainment of the upper Danger extremities by moving parts.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Preparation for use Assembly The operations described below must only be carried out by a qualified technician. Qualified Technician The machine, which is supplied with a standard hopper (ø 640 mm), is pre- assembled in the Manufacturer’s factory.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 5.4.2 Connection to the mains power supply If the machine will work alone, please see the following instructions. The operations described below must only be carried out by a qualified technician. Qualified...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 The lubrication pump (ref. 1 Fig. 8 on page 33) can be adjusted in order to obtain a suitable flow of oil. If, for example, the oil quantity needs to be reduced, first unscrew the plastic cover and then rotate the six screws in a clockwise direction by one or more increments.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Commissioning 5.5.1 Greasing The machine is greased in the Manufacturer’s factory before shipping. Manufacture Technician For subsequent greasing, see Para.“7.4.6 Quarterly maintenance” on page 53 5.5.2 Adjustments: Not applicable to the machine.
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 8) Close the plug with the screws as shown in Fig. 9 on page 35. 9) Reconnect the plug to the power socket. 10) Check the direction of rotation again by repeating the steps indicated from point 3).
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Running in Not applicable to the machine. Inactivity and restart If the machine must be put out of service for any reason, proceed as follows: Operator 1) disconnect the power plug from the mains socket;...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Quick reference guide In case of danger, press the mushroom-head button (ref. 2 Fig. 11 on page 40) to trigger the emergency stop. To restart the machine: 1) solve the problem; 2) reset the mushroom-head button (ref. 2 Fig. 11);...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Checks before start-up Before starting the machine, proceed as follows: Operator 1) make sure all fixed guards are in place; 2) make sure that all safety equipment is in place and operational: mobile guard microswitches ref.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Machine controls Fig. 10 Master power switch The machine is controlled by: a master power switch (ref. 1 Fig. 10), located on the electrical cabinet; a control panel (Fig. 11 on page 40).
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Fig. 11 Control panel The control panel (Fig. 11) comprises: a mushroom-head button (ref. 2) for the emergency stop; a red oil warning indicator lamp (ref. 3) ; a divider stop button (ref. 4);...
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 CORRECT position for "R" reducer CORRECT position for "KAFO" reducer WRONG position for "KAFO" reducer CORRECT position for "R" reducer WRONG position for "KAFO" reducer WRONG position for "R" reducer Fig. 12 Instructions for the adjustment...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Ordinary functions The ordinary functions of the machine are controlled by the Customer’s qualified operators. The operator proceeds as follows: Operator Machine equipment Set up and regulation Production cycle 6.8.1 Machine equipment The machine can be supplied with different equipments;...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 6.8.2.2 Equipment with reduction “KAFO” If the machine is equipped with “KAFO” reducer the only correct position is the one showed in Fig. 12. The positions in Fig. 12/A and Fig. 12/B are absolutely FORBIDDEN as they could seriously compromise the machine working.
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Plug hole SVP08-0 SVP08-1 SVP08-2 SVP08-3 Index n° g (min-max) g (min-max) g (min-max) g (min-max) 1100 1100 1300 1100 1300 1500 1040 1100 1420 1500 1900 1040 1280 1420 1740 1900...
Warning! For the models with reducer (at two rows) the weight indicator will never have to exceed 125 for models SVP08-0/R and SVP08-1/R and 150 for the models SVP08-2/R and SVP08-3/R. Warning! For example according to Table 4 on page 44, in order to obtain a chunk of dough weighing approx.
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Maintenance Safety precautions The machine shall be serviced and repaired only by qualified staff trained to work on the machine or, where expressly specified in this Manual, by persons employed or authorised by the Manufacturer.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 7.3.1 Daily cleaning On a daily basis, at the end of each day of production, the machine must be kept perfectly clean and hygienic, above all as regards the following areas: Operator parts in contact with foodstuffs;...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 7.3.1.2 Cleaning the dividing chamber and secondary piston (ref. 3 Fig. 14 on page 55) To clean the secondary piston (ref. 3 Fig. 13) proceed as follows: - check through the cover door (ref. 11 Fig. 4 on page 23) that the safety pin (ref.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 7.4.1.2 Replacing the drive belt (ref. 2 Fig. 14 on page 55) 1) Remove the guards; 2) set the machine to its minimum speed of production, using the handwheel (ref. 5 Fig. 4 on page 23);...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 13) secure the cap on the opposite side; 14) push the support plate so that the end locks onto the necks of the roller; 15) secure the sheet to the shoulders of the machine using the relative screws, adjusting their height as necessary;...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 7.4.1.6 Replacement of the secondary piston (ref. 3 Fig. 13 on page 51) To replace the secondary piston (ref. 3 Fig. 13) proceed as follows: - check through the cover door (ref. 11 Fig. 4 on page 23) that the safety pin (ref.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 In the case of a thermal relay, normally marked FR, wait for the device to reset itself automatically (this will vary from 10 seconds to a minute or so). In the case of an INVERTER, switch off the machine and wait for at least 30 Remark seconds for the device to reset.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 7.4.7 Routine maintenance periodicity table For correct and safe use of the machine it is necessary to perform the maintenance operations listed in the following table, respecting the indicated time intervals. PERFORMED...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Fig. 14 Maintenance Reactive maintenance The operations described below must only be carried out by qualified technical staff employed or authorised by the Manufacturer. Manufacture Technician 7.5.1 Replacing the divider motor (ref. 7 Fig. 14 on page 55) To replace the motor, perform the following operations in order: 1) remove the belt (ref.
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 2) disconnect the electrical wires from the terminal block of the motor; Note the exact order of the electrical connections. Warning! 3) rotate the handwheel (ref. 5 Fig. 4 on page 23) until the threaded rod is fully extracted (ref.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 7.5.2 Replacing the outfeed conveyor motor (ref. 8 on page 55 Fig. 14 The operations described below must only be carried out by qualified staff trained to work on the machine. Qualified...
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Troubleshooting Fault type Probable cause Solution The machine or one of its Master power switch (ref. 1 Switch it ON. parts does not start. Fig. 10 a pag. 39) is OFF. Thermal cut-out triggered.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Dismantling and scrapping The machine must be dismantled and scrapped by qualified staff. If not available, contact the Manufacturer. Qualified Technician 1) Unplug the machine’s plug from the mains power socket. 2) Separate parts according to their component materials: - electrical parts in polymer should be sent for controlled disposal;...
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Safety signals installed on the machine Fig. 15 Position of safety signals The machine is equipped with stickers bearing danger and warning notices. These stickers do not replace the safety instructions given in the Manual, nor may they be considered the sole precautions to be observed.
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 See Fig. 15 on page 61 for the positions of the stickers on the machine. In particular: The Supervisor must check the condition of the colours and texts of the safety signals posted on the machine.
Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 List of components and spare parts For the list of spare parts, refer to the parts subject to wear indicated in negative in the following tables. Fig. 16 Overall view of the 4 assemblies Ref.
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Fig. 17 View of Dividing Assembly: List 1 Service 0715 Arc. 66-XII 0715 Phone (+39) 0445.595.111 0715...
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 Fig. 20 Gear 31460000 31460000 31460000 31460000 Fig. 20 Gear 31460001 31460001 31460001 31460001 Fig. 20 Screw for motor base 31620001 31620001 31620001 31620001 Fig. 20 Spring 31900036 31900036 31900036 31900036 Fig. 20 Anti-shock plug...
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 del 02/07/2015 Index ..............34 Adjustments - Not applicable to the machine ........................31 Assembly ....................59 Attached documentation ....................38 Checks before start-up Cleaning ........................48 Daily ........48 the dividing chamber and main piston (ref. 1 Fig. 13 on page 53) ........
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 ........................19 Handling ..................19 Handling and installation area ....................31 Hooking up to the line ................16 Hygiene rules for the use of lubricants ......................... 5 Identification ....................... 38 Improper use .....................
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 del 02/07/2015 ......................47 Periodic cleaning ........................21 Positioning ..................... 26 Power consumption ................19 Precautions on receipt of the product ...................... 31 Preparation for use ....................23 Product specification ..............27 Production and elimination of waste material ....................
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 dated 02/07/2015 ............. 22 Unpacking and disposal of packaging materials ..........................37 ......................6 Using the Manual ....................... 7 Warranty conditions Service 0715 Arc. 66-ia 0715 Phone (+39) 0445.595.111 0715...
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Rev. F SVP08-0/1/2/3 - Code: 3529.0231.01 del 02/07/2015 Service 0715 Arc. 66-ia 0715 Phone (+39) 0445.595.111 0715...
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