Sottoriva SVP 0-E Instruction Manual
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Sottoriva SVP 0-E Instruction Manual

Piston type automatic divider
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INSTRUCTIONS MANUAL
Piston type automatic divider
SVP 0/1/2/3-E
mod.
Costruzioni Meccaniche SOTTORIVA S.p.A.
Via Vittorio Veneto, 63 - 36035 MARANO VICENTINO (VI) ITALY
Phone (+39) 0445.595.111 - Fax (+39) 0445.595.155
Internet: http://www.sottoriva.com - E-mail: sottoriva@sottoriva.com
Version: ENGLISH - Arc. 16
Code:
3529.0091.01
Revision: n° 0 dated 19/06/2001

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  • Page 1 SVP 0/1/2/3-E mod. Version: ENGLISH - Arc. 16 Code: 3529.0091.01 Revision: n° 0 dated 19/06/2001 Costruzioni Meccaniche SOTTORIVA S.p.A. Via Vittorio Veneto, 63 - 36035 MARANO VICENTINO (VI) ITALY Phone (+39) 0445.595.111 - Fax (+39) 0445.595.155 Internet: http://www.sottoriva.com - E-mail: sottoriva@sottoriva.com...

  • Page 2: Table Of Contents

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 7DEOHRI&RQWHQWV 1. Introduction......................3 1.1 Foreword ...................... 3 1.2 Guarantee: validity and therms............... 3 1.3 User instructions and warnings ..............5 2. Descriptive manual..................... 7 2.1 Foreword ......................7 2.2 Description...................... 7 2.3 Overall dimensions and other specifications ..........
  • Page 3 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 4.9 Cleaning the machine..................35 4.9.1 Cleaning the dividing chamber, the main piston ref. 1 Photo 7 and the se- condary piston ref. 3 Photo 7 ..................37 5. Safety and hygiene ..................... 39 5.1 General notes ....................

  • Page 4: Introduction

    A.n.i.m.a. (Italian association of food machinery manufacturers) scale. If, at the final decision of C.M. SOTTORIVA S.p.A. technical personnel, it is impossible to carry out the work at the client’s premises, the client is required to ship the machine carriage paid to C.M.
  • Page 5 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 In the event that the party making the claim is unable to exhibit a copy of the certificate (responsibility of the customer), the guarantee may be considered null and void. Technical Assistance Service 16-I Tel.

  • Page 6: User Instructions And Warnings

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 User instructions and warnings The manufacturer declines all liability for injury to persons or animals and damage to property resulting from the failure to observe the recommendations for the use and maintenance of the machine as specified in this handbook.
  • Page 7 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Photo 1 Technical Assistance Service 16-I Tel. (+39) 0445.595.111...

  • Page 8: Descriptive Manual

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Descriptive manual Foreword The machine shown in photo 1 and described in this handbook is designed for use in bakeries and confectionaries for the production of round forms of dough for special bakery and/or confectioner’s products whose basic components are wheat flour and water.
  • Page 9 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Photo 2 Fig. 1 Technical Assistance Service 16-II Tel. (+39) 0445.595.111...
  • Page 10 Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 A flour unit ref. 5 Photo 1 is located above the outfeed belt and can be switched on or off when the machine is running by means of a lever switch positioned on the unit itself.
  • Page 11 SVP 0/1/2/3-E - Code: 3529.0091.01 ø D 1060 1650 Fig. 2 Phone (+39) 0445.595.111 Via Vittorio Veneto, 63 Fax (+39) 0445.595.155 36035 MARANO VICENTINO E-mail:sottoriva@sottoriva.com (Vicenza) - ITALY P.I. 00768890246 Mod. SVP ...-E n° XXXXXX V XXX Hz XX A XX 3 AC + (N) + T...

  • Page 12: Overall Dimensions And Other Specifications

    1100* mm 1400* * Diameters for SVP machines which can be combined with SC SOTTORIVA lifting/turnover units; for SVP units that can be combined with other machines, these diameters may vary even for the same hopper capacity. Table 1 shows the installed power and other characteristics data.
  • Page 13 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Technical Assistance Service 16-II Tel. (+39) 0445.595.111...

  • Page 14: Operation And Installation Manual

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Operation and installation manual Foreword In accordance with European Community Directive No. 98/37/CEE, and for the purposes of this manual, the following definitions will be used: 1) "Hazard zone": any zone inside and/or near the machine, where the pre- sence of a person constitutes a risk for the health and safety of that person.
  • Page 15 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Fig. 4 Technical Assistance Service 16-III Tel. (+39) 0445.595.111...

  • Page 16: Machine Installation

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Before lifting the machine, make sure that the lifting ropes and lifting equipment are of suitable load capacity in relation to the weight of Caution! the machine. When lifting and lowering the machine, the ascent and descent movements must be as gradual and smooth as possible, avoiding jerkiness and sudden increases in kinetic energy that are difficult to Caution!

  • Page 17: Start Up

    Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Start up 1) Make sure that the machine voltage shown on the dataplate (see 2.4) cor- responds to the line voltage available in the place of installation; if it does not, do not make the electrical hook-up; contact your dealer or the machine manufacturer immediately.
  • Page 18 Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Photo 3 Photo 3/A Right position Foto 3/B Wrong position Foto 3/C Photo 3 Technical Assistance Service 16-III Tel. (+39) 0445.595.111...
  • Page 19 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Photo 4 Technical Assistance Service 16-III Tel. (+39) 0445.595.111...

  • Page 20: Operation

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Operation This section describes the operating modes of the machine, what they are used for, how the various controls are used and the order in which operations must be performed. Before performing any manoeuvre, make certain that the mains vol- tage is the same as the voltage required by the machine and clearly marked on the identification plate (2.4).
  • Page 21 For this purpose, there are two sockets in the electrical panel for connecting a SOTTORIVA rounding or long loaf moulding unit. Technical Assistance Service 16-III...
  • Page 22 Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 If the type of dough to be processed necessitates, fill the flour distributor ref. 5 Photo 1, which has been designed to prevent pieces of dough from sticking to the parts it comes into contact with (e.g. laminating cylinders, moulders, etc.).
  • Page 23 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Technical Assistance Service 16-III Tel. (+39) 0445.595.111...

  • Page 24: Maintenance Manual

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Maintenance manual Foreword “Routine Maintenance” refers to the various operations that do not require specific skills for their safe execution. The operations described in headings 4.2, 4.3 and 4.4 are construed as routine maintenance work. ALL MAINTENANCE AND CLEANING OPERATIONS MUST BE CAR- RIED OUT ONLY AFTER THE MAIN SWITCH, ref.

  • Page 25: Fault Finding

    Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Photo 5 Fault finding Type of fault Probable cause Possible remedy The machine does not start. Main switch ref. 2 Photo 3 not on. Switch on. Fuse has blown. Change fuse (see 4.8.3). An emergency devices has cut in Reset pushbutton and close guard.
  • Page 26 Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Photo 6 Technical Assistance Service 16-IV Tel. (+39) 0445.595.111...

  • Page 27: Changing Wear Parts Of The Machine

    Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Changing wear parts of the machine PRIOR TO PERFORMING THE FOLLOWING OPERATIONS, MAKE SURE THAT THE MACHINE CANNOT BE STARTED UP ACCIDEN- TALLY OR UNINTENTIONALLY. DISCONNECT THE MACHINE PLUG FROM THE MAINS POWER SOCKET. Important 4.6.1 Changing the belt ref.

  • Page 28: Changing The Outfeed Belt

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 4.6.3 Changing the outfeed belt - R em ove the sid e sa fety gu ards. - S la cken the be lt as far as p ossible . - R em ove the p lastic gua rd fitted on the be lt fra m e in side the ou tfee d m o uth of the m ach ine .

  • Page 29: Changing The Motor Ref. 3 Photo 6

    Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 - A lign the pulleys ref. 3 a nd 4 Photo 5. - S ecu re th e spa cers inside th e slo ts o f the m oto r ba se w ith th e ap prop riate screw s.
  • Page 30 Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Fig. 5 Technical Assistance Service 16-IV Tel. (+39) 0445.595.111...
  • Page 31 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Fig. 6 Technical Assistance Service 16-IV Tel. (+39) 0445.595.111...

  • Page 32: List Of Parts Subject To Normal Wear

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 List of parts subject to normal wear Spare parts must always be ordered from the manufacturer in writing, specifying the model and serial number or year of construction of the machine. REF.
  • Page 33 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 REF. PHOTO PIC. DESCRIPTION CODE CODE CODE CODE SVP0-E SVP1-E SVP2-E SVP3-E Support 32420083 32420083 32420083 32420083 Connecting rod 32380009 32380009 32380009 32380009 30020053 30020053 30020053 30020053 Hopper support 32450007 32450010 32450013 32450016 Support...

  • Page 34: Wiring Diagrams

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Wiring diagrams The full, detailed electrical documentation comes supplied with the machine, inside the electrical panel. 4.8.1 Power wiring diagrams 4.8.1.1 230 V 50 Hz VERSION 4.8.1.2 400 V 50 Hz VERSION 4.8.2 Electrical control diagrams The information set out in this paragraph is common to the 230V and 400 V...

  • Page 35: Electrical Maintenance

    Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 4.8.3 Electrical maintenance All electrical maintenance operations to the machine (including machine motor/s) must be performed by qualified electricians pos- sessing all relevant information regarding technological and esta- blished standards required to carry out the said operations correctly. Caution The operator may carry out the following operations only: resetting a thermal-magnetic circuit-breaker (if fitted);...

  • Page 36: Cleaning The Machine

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Cleaning the machine The machine must be kept in perfectly hygienic condition and cleaned at the end of each shift and whenever the machine is to be left unused for more than two hours.
  • Page 37 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Photo 7 Technical Assistance Service 16-IV Tel. (+39) 0445.595.111...

  • Page 38: Cleaning The Dividing Chamber, The Main Piston Ref. 1 Photo 7 And The Se- Condary Piston Ref. 3 Photo 7

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 4.9.1 Cleaning the dividing chamber, the main piston ref. 1 Photo 7 and the secondary piston ref. 3 Photo 7 The dividing chamber must be kept clean for the machine to operate correctly.
  • Page 39 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 ZP 1 ZP 2 ZP 2 ZP 3 Photo 8 Technical Assistance Service 16-IV Tel. (+39) 0445.595.111...

  • Page 40: Safety And Hygiene

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Safety and hygiene General notes Analysis of the hazards as per headings 5.2, 5.3, 5.4, 5.5 and 5.6 is based on the following: 1) awareness of the normal conditions of use of the machine as specified in the user handbook;...

  • Page 41: Danger Zone 3

    Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 5.2.3 Danger zone 3 Risk of entrapment, dragging and crushing of the extremities of the upper limbs by moving parts. The aperture for allowing the pieces to come out has been protected with a guard in impact-resistant plastic made of four distinct parts fixed to the structure with screws.
  • Page 42 Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Photo 9 Technical Assistance Service 16-V Tel. (+39) 0445.595.111...

  • Page 43: Safety Warning Signs

    Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Safety warning signs The following hazard and warning signs are positioned as shown in Photo 9: Danger of hands being caught in the machinery. (Yellow background, black symbol and border) Danger of hands getting caught up and/or severed.

  • Page 44: Noise

    Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 Noise When the machine is running in no-load conditions, noise levels are as follows: continuous equivalent sound pressure lower than 70 dB(A); The measurement was taken in the area normally occupied by the machine operator, at a height of 1.6 m and at a distance of 1 m, which was taken to be the position(s) of operation in the direction of maximum sound emission.

  • Page 45: Food Hygiene Requirements

    Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 Food hygiene requirements At the time of despatch by the manufacturer, the machine to which this manual relates complies with legal requirements pertaining to equipment for food processing. Continued compliance can only be assured by taking all due care in cleaning, which must be carried out at least every day, in maintenance and checking of the machine.
  • Page 46 Rev. 0 SVP 0/1/2/3-E - Code: 3529.0091.01 dated 19/06/2001 ,QGH[ 1XPHULFV ....................33 230 V 50 Hz VERSION ....................33 400 V 50 Hz VERSION & ................... 26 Changing the belt ref. 1 Photo 5 ..................26 Changing the belt ref. 1 photo 6 ................
  • Page 47 Rev. 0 dated 19/06/2001 SVP 0/1/2/3-E - Code: 3529.0091.01 ......................... 43 Noise ..............15 Notes for the electrical installation personnel ........................19 Operation ................. 13 Operation and installation manual ..............11 Overall dimensions and other specifications ....................33 Power wiring diagrams ..........

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