1. Manuals
  2. Brands
  3. Get Packed Manuals
  4. Packaging equipment
  5. 2-GPCS-133SD
  6. Operation manual

Get Packed 2-GPCS-133SD Operation Manual

Semi-automatic carton sealing machine
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
2-GPCS-133SD
OPERATION MANUAL
SEMI-AUTOMATIC
CARTON SEALING MACHINE
2020-04-30
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 2-GPCS-133SD and is the answer not in the manual?

Questions and answers

Related Manuals for Get Packed 2-GPCS-133SD

Summary of Contents for Get Packed 2-GPCS-133SD

  • Page 1 2-GPCS-133SD OPERATION MANUAL SEMI-AUTOMATIC CARTON SEALING MACHINE 2020-04-30...

  • Page 2: Table Of Contents

    1 GENERAL SAFETY INSTRUCTIONS Basic Operation ........................5 Basic Safety Precautions ....................5 Safety Instructions Governing Specific Operational Phases ..........6 Warning of Electrical Dangers .................... 7 Grounding Instructions Shall Include the Following ............8 Before Operating ........................ 9 During Operation ....................... 9 After operating ........................
  • Page 3 4 Adjustments Change Tape - Upper ....................... 22 Change Tape - Lower ......................23 Table Height Adjustment ....................23 Box Height Adjustment ....................24 Box Width Adjustment ..................... 24 Squeezer Roller Adjustment ....................25 5 TROUBLE SHOOTING …………………………………………………………………………………………… 26 6 MAINTENANCE …………………………………………………………………………….………………………….

  • Page 4: General Safety Instructions

    1. GENERAL SAFETY INSTRUCTIONS 1.1 Basic Operation  The manual and the safety remarks are to be read before use. The operator manual should be kept with the machine at all times. Intervals for maintenance and inspections are to be adhered to. ...

  • Page 5: Safety Instructions Governing Specific Operational Phases

    1.3 Safety Instructions Governing Specific Operational Phases  Avoid any operation mode that might be unsafe.  All necessary precautions to ensure that the machine is only used being in a safe and reliable state are to be taken. The machine is only to be operated if all protective and safety devices, including removable safety devices, emergency shut-off equipment, noise-protection elements and exhaust systems are in right place and fully functional.

  • Page 6: Warning Of Electrical Dangers

    1.4 Warning of Electrical Dangers  Immediately remove power to the machine in case of trouble in the electrical system.  Replace a fuse with one with the same style and ratings; pay particular attention to matching the specified current. ...

  • Page 7: Grounding Instructions Shall Include The Following

    1.5 Grounding Instructions Shall Include the Following  This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock. This product is equipped with a cord that has a grounding wire and an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

  • Page 8: Before Operating

    1.6 Before Operating  Verify that the power line voltage is correct.  The machine must be properly grounded to avoid a shock hazard. All wiring must be in accordance with local wiring standards.  The Carton Sealing machine can only be operated with OPP tape. 1.7 During Operation ...

  • Page 9: Signs

    1.9 Signs Caution! Electric Shock Hazard. Caution! Hot Surface. Caution! Moving Parts Can Crush Hand. Caution! Pinch Point Entanglement Caution! Blade. Cutting of Fingers or Hand Wear Eye Protection Refer to Operator Manual...

  • Page 10: Machine Information

    2. MACHINE INFORMATION 2.1 Areas of Application Packaging Limitation It’s not possible to pack:  Products larger or heavier than that allowed.  Wet Products  Flammable products  Explosive products  Agri-foodstuffs  Pharmaceuticals  Hazardous products 2.2 Environmental Information The strapping machine shall be installed in the following conditions: ...

  • Page 11: Machine Description

    The noise emission values determined according to EN ISO 3746 for the sound power level or EN ISO 11202 for the sound pressure level at the workplace on the basis of the working conditions are as below: A measurement uncertainty allowance of K = 4 dB(A) applies to the stated emission values. Sound power level L = 88.7 dB(A) Emission sound pressure level at the workplace L...
  • Page 12  Warning labels  Live parts are covered The belt system operates at a very high speed (23 meters/min) to transit boxes into machine to offer good efficiency of box taping performance. The tape head unit operates with high efficiency with tape tapping, sealing and cutting. The blade is sharp to be able to reach good cutting behavior.

  • Page 13: Technical Specification

    The machine is turned on when it is connected to AC power. Press START (1) to start machine, and press STOP (2) to stop machine. When the machine is running, the indicator light (3) will be ON, vice versa. ※ in cold temperature condition, it might take 2-3 minutes for motor to warm up for full speed.
  • Page 14 2.5.2 Technical information...

  • Page 15: Identification Data Of The Machine

    50 mm (2”) as standard TAPE WIDTH 36 mm (1.5”) as option 75 mm (3”) as option 50 mm tape : 50 ± 5 mm TAPE LEG LENGTH 75mm tape : 60 ± 5 mm TAPE CORE DIAMETER 76.2 mm TAPE OUTER DIAMETER 356 mm (14”) BELT SPEED...

  • Page 16: Before Operating The Machine

    3. BEFORE OPERATING THE MACHINE 3.1 Shipping The machine is delivered as a transport unit. The machine is loaded onto a wooden pallet with Polyester strap secured. Outside with carbon box also with Polyester strap secured. 3.2 Unload Machine from Pallet & Installation Cut Polyester strap and then move the carbon box upward.

  • Page 17: Operation Space

    Assemble the out-feed roller table onto machine, there are three screws for easy mount. 3.3 Operation Space Keep the area (A) or (B) free for the operator. The area (A) is necessary for operating control system. (control box can change to both sides of machine) The area (B) is necessary for feeding box into machine.

  • Page 18: Construction And Units

    3.4 Construction and Units Squeezer roller Upper Tape Head Emergency stop Height adjust Belt system Lower Tape Head Width adjust Front table (Drawer) Control panel 3.5 Control Panel The control panel is able to be switch between left and right sides of machine. Remove two screws of panel fix plate, and then switch to the other side.
  • Page 19 a. Start Button: Press start button to start the motors and belts. b. Stop button: Press stop button to stop the motors and belts. c. Indicator light: Light will be ON when machine is running, vice versa. d. Emergency stop: Circuit breaker with When overload, circuit breaker will be activated Press the Start button to reset the machine...

  • Page 20: Tape Threading

    3.6 Tape Threading...

  • Page 21: Adjustments

    4. Adjustments 4.1 Change tape – upper Release the screw Move the upper tape head forward, until it’s out of the mounting block, then you are able to lift the upper tape head off from the machine.

  • Page 22: Change Tape - Lower

    4.2 Change tape – lower ※This machine has patented design as drawer table for easy and fast change of lower tape head. Pull out the front roller table, then you are able to lift the lower tape head out 4.3 Table height adjustments Loose screws then adjust the table height ※...

  • Page 23: Box Height Adjustment

    4.4 Box height adjustments Adjust the height hand crank to make sure top seat is higher than box about 1-2mm 4.5 Box width adjustments After adjust the height, open the side belts then place the box inside machine, then rotate width hand crank to close the side belts until the box can pass through smoothly.

  • Page 24: Squeezer Roller Adjustment

    4.6 Squeezer roller adjustments Before feeding box into the machine, release the knob and leave apart two squeezers. Feed the box into machine and stop the machine when the box is in the squeezer roller position. Move two squeezer come closer and touch with box with a little bit extra pressure, then tight the knob.

  • Page 25: Trouble Shooting

    5. TROUBLE SHOOTING  Belt tension adjustment: Remove belt cover, then loose screw (A), adjust the belt tension through screw (B) Regarding to belt tension, make sure it’s around 3Kg with 25mm gap pulled in the middle of belt...

  • Page 26: Maintenance

    6. MAINTENANCE Noted: Before doing any maintenance or service, please do switch off the main power on the machine, make sure there’s no parts moving. Warning: Wear safety glasses with side shields which conform to ANS Standard Z87.1 Failure to wear safety glasses could result in severe personal injury or blindness.
  • Page 27  Most of the machine bearings, including the drive motor, are permanently lubricated and sealed and do not require additional lubricant. For height adjustment hand crank, width adjustment hand crank and the thread rods should be lubricated every 250 hours of operation. A small amount of silicone should be applied to the end of each spring where the loop is secured to an eyelet.

  • Page 28: Electric Wiring Diagram & Part

    7. ELECTRIC WIRING DIAGRAM & PART...
  • Page 29 ELECTRIC PARTS LIST KEY NO PART NO. DESCRIPTION Q’TY 1S8B P0313-010006300 Emergency. Switch XA2ES542 P0401-0006000 1/2” CONNECTOR 7065C062 1/2” PROTECT TUBE P0401-0000500 1/2” 90° CONNECTOR P0401-0000200 CONNECTOR 1/2",BVOD-P167GT 70560601 TERMINAL BLOCKS TB6P P0306-010000200 CONTACTOR LC1-D09M7 (220V) P0306-010000300 LC1D09F7(110V) OVERLOAD PROTECTOR P0306-040000200 LR3-D086(2.5-4A)(220V) P0306-040000500...
  • Page 30 Wiring Diagram...

  • Page 32: Part List

    8. PART LIST...
  • Page 33 MACHINE MACHINE PART NUMBER ITEM Q'TY TAPE HEAD TOP SEAT UNIT SQUEEZER UNIT BELT DRIVE UNIT (RIGHT) FRAME UNIT COLUMN UNIT OUTFEED TABLE UNIT BELT DRIVE UNIT (LEFT)
  • Page 34 FRAME UNIT...
  • Page 35 FRAME UNIT PART NUMBER ITEM Q'TY FRAME LEG SUPPORT LEG SUPPORT ADJUSTABLE LEG LEG BRACKET P1107-0003300 CASTER WITH BRAKE P08-0005100 IDLE ROLLER P02-0302500 GUIDE SHAFT P08-0008400 IDLE ROLLER - SHORT P01-013520A MOUNTING SEAT TAPE HEAD SEAT P01-013510A MOUNTING SEAT - SHORT FIX PLATE P02-0088800 BUSHING...
  • Page 36 COLUMN UNIT...
  • Page 37 COLUMN UNIT PART NUMBER ITEM Q'TY BRACKET COLUMN P1112-000060A HANDLE SUPPORTER P02-0088800 RING P02-0307600 THREAD ROD - RIGHT P02-030780A THREAD SEAT - LEFT GEAR COVER P02-029950B SHAFT P02-0307500 THREAD ROD - LEFT P02-030770A THREAD SEAT - RIGHT P0701-0004400 GEAR P02-029880A SUPPOER SEAT BOTTOM SEAT P06-0022500...
  • Page 38 OUTFEED TABLE UNIT OUTFEED TABLE UNIT PART NUMBER ITEM Q'TY TABLE SEAT P08-0005100 ROLLER...
  • Page 39 BELT DRIVE UNIT (RIGHT)
  • Page 40 BELT DRIVE UNIT (RIGHT) PART NUMBER ITEM Q'TY BELT COVER - RIGHT P0902-0008100 BELT RING P0703-0003400 PULLEY P01-047460A SUPPORT P01-0474700 RING P1104-0262032RS0 BEARING P02-0080400 SPACER P1104-026003ZZ0 BEARING P02-008020A MOTOR SHAFT P1121-0000100 UNIVERSAL JOINT P02-0080300 MOTOR SEAT P0503-0012000 MOTOR 220V/50HZ P02-0080000 SUPPORT SHAFT P02-0079600 ROLLER SHAFT...
  • Page 41 BELT DRIVE UNIT (LEFT)
  • Page 42 BELT DRIVE UNIT (LEFT) PART NUMBER ITEM Q'TY BELT COVER - LEFT P0902-0008100 BELT RING P0703-0003400 PULLEY BELT SEAT P01-047430A SUPPORT P01-0474700 RING P1104-0262032RS0 BEARING P02-0080400 SPACER P1104-026003ZZ0 BEARING P02-008020A MOTOR SHAFT P1121-0000100 UNIVERSAL JOINT P02-0080300 MOTOR SEAT P0503-0011200 MOTOR 220V/50HZ P02-0080000 SUPPORT SHAFT P02-0079600...
  • Page 43 TOP SEAT UNIT TOP SEAT UNIT PART NUMBER ITEM Q'TY P01-046600A TOP SEAT P01-0467700 RIGHT BRACKET P06-0053500 TOP COVER P01-0462500 BRACKET P0313-010006300 EMERGENCY STOP P01-0134400 MOUNTING BLOCK-SHORT P01-0134500 MOUNTING BLOCK P1101-1104025AZ SCREW M4*25L...
  • Page 44 SQUEEZER UNIT SQUEEZER UNIT PART NUMBER ITEM Q'TY TUBE P1114-010000300 FIX SEAT P02-0299900 SHAFT P06-0022400 ROLLER SUPPORT - RIGHT P06-0053900 SEAT P06-0016400 PLASTIC CAP P1101-0710060AB THREAD P1113-0001500 KNOB SUPPORT - LEFT...

Table of Contents