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EC Declaration of Conformity According to the following EU Directives: ⚫ Machinery Directive: 2006/42/EC ⚫ Low Voltage Directive: 2014/35/EU ⚫ Electromagnetic Compatibility Directive: 2014/30/EU EXTEND GREAT INTERNATIONAL CORP. Add: 20F, No. 309, Sec. 2, Taiwan Blvd., Taichung, Taiwan R.O.C Tel: +886-4-2326-5568 Fax: +886-4-2326-2268 Declare that the machines mentioned hereafter: ◎Product: Strapping Machine...
1 GENERAL SAFETY INSTRUCTIONS Basic Operation ........................5 Basic Safety Precautions ....................5 Safety Instructions Governing Specific Operational Phases ..........6 Warning of Electrical Dangers .................... 7 Grounding Instructions Shall Include the Following ............8 Before Operating ........................ 9 During Operation ....................... 9 After operating ........................
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4 OPERATING THE MACHINE Main Page ......................... 24 Operation Mode Page ...................... 25 Setting Page ........................26 Service Mode Page ......................27 Factory Setting Page ......................28 Counter Page ........................28 5 ADJUSTMENT Strap amount in the Pool Box ..................29 Pool Feed pressure &...
1. GENERAL SAFETY INSTRUCTIONS 1.1 Basic Operation ⚫ The manual and the safety remarks are to be read before use. The operator manual should be kept with the machine at all times. Intervals for maintenance and inspections are to be adhered to. ⚫...
1.3 Safety Instructions Governing Specific Operational Phases ⚫ Avoid any operation mode that might be unsafe. ⚫ All necessary precautions to ensure that the machine is only used being in a safe and reliable state are to be taken. The machine is only to be operated if all protective and safety devices, including removable safety devices, emergency shut-off equipment, noise-protection elements and exhaust systems are in right place and fully functional.
1.4 Warning of Electrical Dangers ⚫ Immediately remove power to the machine in case of trouble in the electrical system. ⚫ Replace a fuse with one with the same style and ratings; pay particular attention to matching the specified current. ⚫...
1.5 Grounding Instructions Shall Include the Following ⚫ This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock. This product is equipped with a cord that has a grounding wire and an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
1.6 Before Operating ⚫ Verify that the power line voltage is correct. ⚫ The machine must be properly grounded to avoid a shock hazard. All wiring must be in accordance with local wiring standards. ⚫ The strapping machine can only be operated with polypropylene (P.P.) strapping; do not use polyester (PET) strapping or polyethylene (PE) cord strap.
1.9 Signs Caution! Electric Shock Hazard. Caution! Hot Surface. Caution! Moving Parts Can Crush Hand. Caution! Pinch Point Entanglement Caution! Blade. Cutting of Fingers or Hand Wear Eye Protection Refer to Operator Manual...
2. MACHINE INFORMATION 2.1 Areas of Application This plastic strapping machine can be used for a wide range of applications where the minimum package width is at least 70mm, and the minimum height is 20mm. This machine is particularly suitable for heavy packaged goods as well as printed products, boxes, etc.
2.2 Environmental Information The strapping machine shall be installed in the following conditions: ⚫ Supply voltage: +-10% nominal supply voltage ⚫ Source frequency: +-10% nominal frequency ⚫ Ambient temperature: 5°C - 40°C (41℉-104℉). ⚫ Relative humidity: not exceed 35~85%RH ⚫ Please provide a suitable illumination around the machine for safety operation.
2.3 Machine Description ⚫ Automatic strapping machine for polypropylene (PP) strapping material. ⚫ Strap width 9-12mm adjustable. ⚫ High efficiency heater plate. ⚫ Front & rear table are hinged with quick release structure. ⚫ Loop ejection in case of strapping cycle without package. ⚫...
2.4 Safety Devices DANGER! Operate the machine only when all safety devices are at their place and are functioning correctly. The machine has been constructed in accordance with the applicable legal regulations. The machine is reliable in operation. Nevertheless the machine may constitute a danger if it is operated in improper or undue condition.
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The machine is turned on when it is connected to AC power and the main power switch, located on the front operating panel, is placed in the ON position. After approximately 1 minute, the heating element will reach its operating temperature and the machine will be ready for use.
2.5 Technical Specification 2.5.1 Electrical Specification System Configuration L1+N+PE (GROUND) L1+N+PE (GROUND) Nominal Power 0.72 kW 0.72 kW Rated Current 3.1 A 6.5 A Rated Voltage 200V/220V/230V/240V 100V/110V Rated Frequency 50 Hz 60 Hz Type of Current AC- single phase AC –...
3. BEFORE OPERATING THE MACHINE 3.1 Shipping The machine is delivered as a transport unit. The machine is loaded onto a wooden pallet with Polyester strap secured. Outside with carbon box also with Polyester strap secured. 3.2 Transportation & Unload Machine from Pallet The machine needs to be secured well on wooden pallet.
3.3 Installation a. Remove packaging material and check if the machine is complete without any transportation damage b. Remove cushion material inside corners of the arch. c. After positioning the machine, do make sure lock brake of casters (two front casters with brake) Note: when moving the machine again, do remember to unlock the brake of casters, then relocate and lock again.
3.4 Operation Clearance Keep the area (A) and (B) free for the operator. The area (A) is necessary for operating strapping machine. The area (B) is necessary for changing the strap.
3.5 Operation Elements a. Main Power Switch: Provide the machine with Power. Switch to ”I” for ON to operate the machine; switch to “—“ for OFF to shut power off. b. LCD Display: Indicate condition and error message of the machine c.
3.6 Auto Threading of Polypropylene Strap 3.6.1 Strap Specification Material: Polypropylene Strap Width: 9mm/12mm only adjustment Thickness: 0.45mm-0.7mm (any strap outside this range, please contact EXTEND for further studying) Core diameter: 200mm (230mm and 280mm as option) Core width: 190mm-200mm Strap with excessive chamber (5mm with 200cm length) cannot be used.
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3.6.3 Auto Thread Function a. Turn on the main power switch b. Press “Start Button” to make machine self-detect c. Make sure LCD display showing “REMOVE LAST STRAP, LOAD NEW STRAP” d. Make sure no previous strap left in the chute e.
4. OPERATING THE MACHINE There are many functions of the machine in LCD Display, showing as below 4.1 Main Page TENSION Main page shows current situation of machine and also is able to adjust tension setting. (A) Shows current strapping mode (operation mode): ➢...
4.2 Operation Mode Page OPERATION MODE Operation Mode allows operator to change strapping mode. (C) Shows strapping mode and detail setting of mode. Operator could press Potentiometer, then the (C) will twinkle then it’s allowed to change to different mode ➢...
4.3 Setting Page SETTING (D) Shows current setting of machine, operator could change the setting through the Potentiometer. ➢ COOLING TIME _ _ S: This is strap welding cooling timer adjust. If you have big tension with hard package, longer cooling time could help you with better seal on strap. Press Potentiometer →...
4.4 Service Mode Page SERVICE MODE SERVICE MODE PASSWORD:_ _ _ _ For service only, this function allows technician go detail check (password protect, please contact for password), you could rotate the Potentiometer to select manual function then press Start Button to run. ➢...
4.5 Factory Setting Page FACTORY SETTING PASSWORD: _ _ _ _ This is for factory setting usage only, change the setting will have no warranty protect. 4.6 Counter Page COUNTER COUNTS _ _ _ _ _ _ _ _ This machine is equipped with strap cycle counter, furthermore it is allowed to be reset on this counter.
5. ADJUSTMENT 5.1 Strap amount in the Pool Box The recommended strap amount in Pool Box will be 2 of full arch size, it will be sufficient for 3-5 strap cycles. (Depend on package size, fewer cycles for larger package size) Note: Excessive strap amount stored in Pool Box will cause feed problem (too curved) Note: Insufficient strap amount stored in Pool Box will cause short feed Note: Strap stored in Pool Box overnight will make itself too curved and have chance to...
5.2 Pool Feed pressure & gap The machine is well set for the Pool Feed pressure and gap. It might need some adjustment when you have smooth strap on this machine. Note: Excessive pressure for Pool Feed Roller might cause strap squeezed then jammed Note: Insufficient pressure for Pool Feed Roller might cause insufficient strap amount in Pool Box.
5.3 Feeding / Refeeding pressure & gap The machine is well set for Feeding/Refeeding pressure and gap. It might needs some adjustment when you have smooth strap or different thickness on this machine, to avoid short feed or feed jam issue happened. Note: Excessive or insufficient gap between Feed Rollers might cause failure for auto threading and 2 try feeding...
5.4 Tension The machine is well set for Tension. It might needs some adjustment when you have smooth strap or different thickness on this machine, or you have different application. Note: Excessive Tension might cause damage on strap then jammed Note: Excessive Tension might also cause Tension Roller touch strap in zero position then having Feeding or Refeeding problem.
5.5 Brush in Arch The machine is well set for Brush in Arch to avoid strap floating or flipping. Note: Brush in Arch may need some adjustment for special package shape or different application/different strap width. The adjustment of Brush: Release screws to adjust brush ➢...
5.6 Change between 9mm and 12mm The machine is able to change between 9mm and 12mm strap only adjustment. Note: Tools Needed Change between 9mm and 12mm: a. Open front door and remove 5 nuts to take off the Pool Box Cover...
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b. Put necessary spacer in the Pool Area: Long spacer + short spacer = 12mm application Long Spacer = 9mm application (remember to fix the short spacer outside in case it’s missing) c. Open the arch and release 3 screws for Feeding Bandway...
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d. Adjust the plate to touch strap then pulling outward about 1mm more e. Adjust the Arch Bandway Right to touch strap then pulling outward about 1mm more...
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f. Adjust front table cover, there are two screws on each side, loose the screws then move front table forward or backward to fit with strap, then pulling out around 0.5mm more. Brush in Arch g. Adjust brush, follow instruction in EXS-158 PLUS operation manual 5.5...
6. TROUBLE SHOOTING Error List: LCD Display will show error situation for this machine, at the same time technician could open the electric box check LED lights on main PCB in detail. ➢ ERROR (M313), LCD FAIL (J6) It means there’s no signal between LCD panel board and main PCB. Please check the connection/wiring is good and tight, or replace new LCD panel board.
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➢ ERROR (M307), SHORT FEED It means the machine already feeds in maximum time but still not able to arrive the actuator. ◼ Please make sure strap in Pool Box is not curved too much ◼ Please make sure Feed Roller are in good gap and pressure adjustment (please Feeding / Refeeding pressure &...
7. MAINTENANCE Note: Before doing any maintenance or service, please do switch off the main power on the machine, then wait about 5 minutes to cool down the heater plate. Weekly Maintenance: ➢ Use air gun to clean dust from the machine, especially following clean dust from following structures: ◼...
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◼ Sliding table Unit & Separator Unit ➢ Lubrication on moving mechanism , especially lubricate on following structures: ◼ Clamps Unit ◼ Sliding table Unit & Separator Unit Note: Do not lubricate on any bandway or guide where transport strap. Monthly Maintenance: ➢...
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FIG. 1-1 CASTER UNIT FIGURE 1-1 CASTER UNIT PART NUMBER Description P1107-0004500 CASTER P1107-0004600 CASTER WITH BRAKE P1101-0506025AN SCREW M6*25L P1103-0206Z SPRING WASHER φ6 P1103-010612N WASER φ6*12*1t...
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FIGURE 2-1 POOL FEED UNIT PART NUMBER Description P02-033970B POOL FEED SEAT P1104-076201ZZ0 BEARING P0501-0018300 POOL MOTOR 220V P0501-0018400 POOL MOTOR 110V P02-0340400 POOL FEED DRIVING ROLLER P02-034030A POOL FEED DRIVEN ROLLER P1104-020608ZZ1 BEARING P1105-0222B C-RING, R-22 P02-0340100 POOL FEED LOWER GUIDE 9-12mm P1101-0504016AN SCREW M4*16 P1101-0505020AN...
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FIGURE 2-1 POOL FEED UNIT PART NUMBER Description P1102-0106AN NUT M6 P1104-020625ZZ0 BEARING, 625ZZ P1101-0506016AN SCREW M6*16 P1108-010404020G KEY 4*4*20 P1101-0905012AN SCREW M5*12 P02-0339810 POOL SPACER 9-12mm P1103-010409N WASHER ψ4*9 P1109-0204018G PIN 4*18 P1101-0504012AN SCREW M4*12 P01-0558600 DETECTION PLATE P01-0555600 DETECTION PLATE FIXER P0319-S15835 PROX SWITCH (3METER)
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FIG. 3-1 TABLE PIN UNIT FIGURE 3-1 TABLE PIN UNIT PART NUMBER Description P01-0550100 PIN SEAT P02-0349100 TABLE PIN P1102-0106AN NUT M6 P1103-010613N WASHER φ6*13 P1201-0000200 SPRING P01-0585200 PICK P1103-0206Z SPRING WASHER φ6...
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FIG. 4-1 FRONT TABLE UNIT FIGURE 4-1 FRONT TABLE UNIT PART NUMBER Description P01-054762A FRONT TABLE COVER P08-0002800 TABLE ROLLER P1112-0002900 TABLE HANDLE P1101-0905012AN SCREW M5*12 TABLE PIN UNIT – FIG 3-1 P1101-0604006AN SCREW M4*6 P1101-0405016AN SCREW M5*16...
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FIG. 5-1 REAR TABLE UNIT FIGURE 5-1 REAR TABLE UNIT PART NUMBER Description P01-054772A REAR TABLE COVER P08-0002800 TABLE ROLLER P1112-0002900 TABLE HANDLE TABLE PIN UNIT – FIG 3-1 P1101-0604006AN SCREW M4*6 P1101-0405016AN SCREW M5*16 P1101-0905012AN SCREW M5*12...
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FIGURE 6-1 AUTO THREADING UNIT PART NUMBER Description P02-0363100 AUTO FEED GUIDE ASSEM P0501-0018500 AUTO THREAD MOTOR P01-0552900 AUTO THREAD MOTOR BRACKET P1101-0504012AN SCREW M4*12 P1102-0104AN NUT, M4 P1102-0110AZ NUT, M10 P02-0372600 ADJUST RING P01-0553000 FIXED RING P1201-0010900 AUTO THREADING SPRING P02-0340900 ADJUSTING FIXER P06-0064800...
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FIG. 7-1 POOL GUIDE ROLLER UNIT FIGURE 7-1 POOL GUIDE ROLLER UNIT PART NUMBER Description P01-0552800 POOL GUIDE ROLLER BRACKET P02-0341600 POOL GUIDE ROLLER P1104-020626ZZ0 BEARING, 626ZZ P1101-0506055AN SCREW M4*12 P1102-0106BZ NUT, M6 P1103-010612N WASHER, φ6*12*1t...
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FIGURE 8-1 ARCH UNIT PART NUMBER Description CONTROL BOX UNIT – FIG 9-1 ARCH (850*600MM) ARCH SUPPORT UNIT – FIG 11-1 EJECT PIN UNIT – FIG 12-1 UPPER ARCH OPEN UNIT FIG 31-1 P01-054712A ARCH COVER (RIGHT) P01-0549620 BRUSH FIX PLATE (RIGHT) P13-0001100 BRUSH (RIGHT) P1101-0104010AZ...
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PARTS LIST. FIGURE 8-1 ARCH UNIT PART NUMBER Description P1103-010409N WASHER φ4*9 P1103-0204Z SPRING WASHER φ5 P1102-0104BZ HEX NUT, M4 P1101-0605010AN SCREW M5*10 P1101-0405012AN SCREW M5*12 P1201-0011400 SPRING...
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FIG. 11-1 ARCH SUPPORT UNIT FIGURE 11-1 ARCH SUPPORT UNIT PART NUMBER Description P01-0611900 SUPPORT BRACKET P1103-010512N WASHER φ5*12 P1104-020635ZZ2 BEARING 635ZZ P1101-0505020AN SCREW M5*20 P1103-0205Z SPRING WASHER φ5 P1102-0105AZ NUT M5...
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FIG. 12-1 EJECT PIN UNIT FIGURE 12-1 EJECT PIN UNIT PART NUMBER Description P1101-0606016AN SCREW M6*16 P02-0347800 SUPPORT P02-034790A EJECT PIN P1102-0103BZ NUT, M3 P01-0555400 PIN FIXER P1101-0905012AN SCREW M5*12 P1103-010306B5Z WASHER M3*6*0.5...
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FIGURE 13-1 MACHINE ASSEMBLE PART NUMBER Description MACHINE FRAME UNIT (W 850) CASTER UNIT – FIG 1-1 DISPENSER UNIT – FIG 15-1 POOL FEED UNIT – FIG 2-1 P01-0575500 POOL LEVER STOPPER P01-054954A POOL COVER P0319-S15834 PROXIMITY SWITCH QL-05N P01-0041700 PROXIMITY SWITCH PLATE P1202-0000100 SPRING...
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FIGURE 13-1 MACHINE ASSEMBLE PART NUMBER Description POOL GUIDE ROLLER UNIT – FIG 7-1 P01-0553200 POOL FEED ADJUSTING PLATE P01-0553300 POOL ADJUST PLATE SEALER UNIT – FIG 20-1 ARCH UNIT – 850*600 P1101-0605010AN SCREW M5*10 AUTO THREADING UNIT – FIG 6-1 P02-0340510 POOL GUIDE 850 P01-0549200...
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FIG. 14-1 POOL LEVER UNIT FIGURE 14-1 POOL LEVER UNIT PART NUMBER Description P02-0348700 POOL LEVER SHAFT P1104-0310201 BEARING CB1020 P02-0352720 POOL LEVER P02-0352600 POOL LEVER FIXER P1101-0104006AZ SCREW M4*6 P1102-0104AN HEX NUT M4 P01-0575400 POOL LEVER SUPPORT PLATE P1101-1005045AZ SCREW M5x45L P1102-0105AN HEX NUT M5...
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FIGURE 15-1 DISPENSER UNIT PART NUMBER Description P1124-0001600 SLIDE P01-055190D DISPENSER SEAT P02-033930A DISPENSER SHAFT P1104-026304ZZ0 BEARING, 6304ZZ P02-0339400 BRAKE ARM SPACER P01-0041200 PULLEY BRACKET P06-000680C PULLEY P1101-0504030AN SCREW M4*30 P1103-0204Z SPRING WASHER φ4 P1101-0506016AN SCREW M6*16L P1102-0106AN NUT M6 P1202-0000400 SPRING P01-0551700...
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FIGURE 15-1 DISPENSER UNIT PART NUMBER Description P01-0552200 PLATE P1101-0504025AN SCREW M4*25 P1102-0104AZ NUT M4 P1101-0606010AN SCREW M6*10 P01-0552300 BELT FIX PLATE P0902-0008900 V-BELT P1101-0504035AN SCREW M4*35 P1103-010409N WASHER ψ4 P1101-0906016AN SCREW M6*16L P06-000690A CUSHION CAP P1103-010612N WASHER φ6 P1103-0206Z SPRING WASHER φ6 P01-0585300 PULL HANDLE...
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FIG. 16-1 SIDE DOOR UNIT FIGURE 16-1 SIDE DOOR UNIT PART NUMBER Description P01-0548100 SIDE DOOR P1112-0000500 SIDE DOOR HANDLE P01-0042000 HANDLE FIXER P0311-030000100 (OPTION) CIRCUIT BREAKER KEY P1101-0104010AZ SCREW M4*10 P1101-0504008AN SCREW M4*8...
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FIGURE 20-1 SEALER UNIT PART NUMBER Description P1101-0504016AN SCREW M4*16 P1101-0504016AN SCREW M4*16 P1102-0104AZ NUT M4 P02-0333700 SEALER SEAT P02-033380B SLIDING TABLE SUPPORT RIGHT P02-033390B SLIDING TABLE SUPPORT LEFT P02-033400C SLIDING TABLE CAM UNIT – FIG 21-1 SEPERATOR UNIT – FIG 23-1 P01-055650A SLIDING TABLE SPRING BRACKET P06-0065300...
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FIGURE 20-1 SEALER UNIT PART NUMBER Description P02-0336500 ARCH OPENER SHAFT P1103-010816N WASHERφ8*16 P1103-0208Z SPRING WASHERφ8 P1101-1008030AHZ SCREW M8*30 P0319-S15837 BRAKE P02-0096300 BRAKE WHEEL P06-0065300 CUSHION P1202-0010600 SPRING P1104-0308080 BEARING P01-055780B REFEEDING LEVER P1104-020635ZZ2 BEARING P1101-1005016AZ SCREW M5*16 P1103-0205Z SPRING WASHER φ5 P02-0337000 REFEEDING LEVER SHAFT P01-0557600...
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FIGURE 20-1 SEALER UNIT PART NUMBER Description P06-006500A CUSHIONG M8 P1101-0508025AN SCREW M8*25 P1102-0108AZ NUT M8*12MM P01-055740A TABLE SUPPORT LEFT P1103-010512N WASHER φ5*12 P1101-0505020AN SCREW M5*20L P02-0336600 ARCH OPENER FIXER P0303-020000100 FAN COVER P1101-0104035AZ SCREW M4*35 P1103-0204Z SPRING WASHER φ4 P1102-0104AN NUT M4 P1101-0904008AN...
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FIGURE 22-1 CLAMP SEAT UNIT PART NUMBER Description P02-033330A CLAMP SEAT P02-0361800 END GRIPPER UNIT P02-0361900 WELDING CLAMP UNIT P02-0362000 HOLDING GRIPPER UNIT P02-033340A CLAMP SEAT COVER P1202-0011300 SPRING P1202-0009100 SPRING P02-0333600 SCREW P1101-0506020AN SCREW M5x10 P1103-0206Z SPRING WASHER φ6 P1103-0205Z SPRING WASHER φ5 P1101-0505015AN...
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FIG. 24-1 HEATER PLATE UNIT FIGURE 24-1 HEATER PLATE UNIT PART NUMBER Description P02-0334500 HEATER ARM P02-0361700 HEATER PLATE ASSEM P1104-0310101 BEARING CB1010 P1104-020635ZZ2 BEARING 635ZZ P1103-0205Z SPRING WASHER φ5 P1102-0105AZ NUT M5 P1101-0505025AN SCREW M5*25 P1101-0505030AN SCREW M5*30 P1101-0505015AN SCREW M5*15 P1101-0605010AN SCREW M5*10...
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FIG. 25-1 ARCH OPENER UNIT FIGURE 25-1 ARCH OPENER UNIT PART NUMBER Description P01-055770A ARCH OPENER P1104-0310201 BEARING CB1020 P1104-020608ZZ0 BERRING 608ZZ(CWB) P1103-010816C5Z WASHER M8*16*1.5T P1101-1008020CZ SCREW M8*20 P1103-0208Z SPRING WASHER φ8...
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FIG. 26-1 END GRIPPER UNIT FIGURE 26-1 END GRIPPER UNIT PART NUMBER Description P02-033290A END GRIPPER P02-0333500 HOOK BOLT P1109-0104018B SPRING PIN, 4 X 18L P1201-0004600 COMPRESSION SPRING P02-0363200 CAM FOLLOWER UNIT...
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FIG. 27-1 WELDING CLAMP UNIT FIGURE 27-1 WELDING CLAMP UNIT PART NUMBER Description P02-033300A WELDING CLAMP P02-0333500 HOOK BOLT P1109-0104018B SPRING PIN 4 X 18L P1201-0004600 COMPRESSION SPRING P02-0363200 CAM FOLLOWER UNIT P02-0333200 CUTTER LOWER P1101-0504010AN SCREW M4 X 10...
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FIG. 28-1 HOLDING GRIPPER UNIT FIGURE 28-1 HOLDING GRIPPER UNIT PART NUMBER Description P02-033310A HOLDING GRIPPER P02-0076600 HOOK BOLT P1109-0104018B SPRING PIN 4 X 18L P1201-0004600 SPRING P02-0363200 CAM FOLLOWER UNIT...
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FIG. 29-1 SEPARATOR ARM UNIT FIGURE 29-1 SEPERATOR ARM UNIT PART NUMBER Description P02-0334300 SEPERATOR ARM P1103-010512N WASHER φ5*12 P1103-0205Z SPRING WASHER φ5 P1102-0105AZ NUT M5 P1101-0505020AN SCREW M5 X 20 P02-0025400 BUSH P1104-0310201 BUSHING CB 1020 P1104-05NAST6ZZ0 BEARING P1109-0106016B SPRING PIN 6 X 16...
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FIG. 30-1 BEARING FOLLOWER UNIT FIGURE 30-1 BEARING FOLLOWER UNIT PART NUMBER Description P02-034850A BEARING SEAT P1104-026200ZZ0 BEARING P1104-05HK04080 BEARING P1102-0104BZ NUT M4 P1105-0110B C CLIP...
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