Related Manuals for Get Packed EXP-108W
Summary of Contents for Get Packed EXP-108W
- Page 1 PALLET STRETCH WRAPPING MACHINE MODEL: EXP-108W OPERATION MANUAL 980326 www.getpacked.com.au...
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Page 2: Table Of Contents
ELECTRICAL ....................22 ELECTRICAL CAPACITY ..................22 ELECTRICAL DIAGRAM..................23 TROUBLE SHOOTING ..................35 GENERAL ADJUSTMENT..................35 RUNNING AND SELF TEST ..................36 SUGGESTION FOR SOLVING “ER0” ..............37 TROUBLE SHOOTING WITH EXP-108W MACHINE ..........38 PART LIST......................47 SEAT........................47 TOWER ........................50 ELEVATO .......................53 CONTROL BOX......................58 www.getpacked.com.au... -
Page 3: General Information
www.getpacked.com.au 1. GENERAL INFORMATION NOTE OF INSTALLATION To make sure a safe and correct operation, please check below conditions before install the machine: 1) Power source capacity must be equal of the machine need. 2) Machine standard power is 110v/220v (+- 10%) 3) Machine standard power Hertz is 50/60 Hz. -
Page 4: Notice Of Operation
www.getpacked.com.au NOTICE OF OPERATION To have good protection for the operator, please make sure the following conditions: 1) Before operating, please read the machine operational manual carefully. 2) Make sure there is no object put on the power cable. 3) Make sure there is no object put on the upper elevator unit. 4) Avoid any damp object or water around the electric parts. -
Page 5: Specification
2. SPECIFICATION SPEC. TABLE Model EXP-108W Turntable Speed 0 –12 RPM Turntable dia. 1650mm Max wrapping height 2000mm Max wrapping size 1150x1150mm Max loading weight 1650kgs 300% & 230% two step change by handle Film stretch (%) (250% and 200% option) -
Page 6: Machine Dimension
www.getpacked.com.au MACHINE DIMENSION www.getpacked.com.au... -
Page 7: Machine Description
www.getpacked.com.au MACHINE DESCRIPTION www.getpacked.com.au... -
Page 8: Operation Description
www.getpacked.com.au 3. OPERATION DESCRIPTION INSTALLMENT 1) Apart all the wooden package. Avoid damaging the machine. 2) Move the machine to an installment position by fork lift. 3) Lift up the tower. 4) Fix and tighten the tower by M10 screws. 5) Connect the sensor wires. -
Page 9: Reminder Of Installation
www.getpacked.com.au REMINDER OF INSTALLATION There are some issues operators need to pay attention on: Tower Installation Engineers must ensure all six screws are properly installed underneath the tower, and evenly lay out. Control Panel Installation Engineers must make sure the bottom-supporting arm is installed properly to the tower with four screws and carefully fitted the tower on to the bottom-supporting arm then installed the top-supporting arm, on top of the Control Panel. -
Page 10: Operation Of Control Panel
www.getpacked.com.au OPERATION OF CONTROL PANEL www.getpacked.com.au... -
Page 11: Operation Description
www.getpacked.com.au OPERATION DESCRIPTION Screen Reader Screen shows “S” : means “ Manual Operation” Screen shows “ ErO” means “ Emerge Stop” Screen shows “ Er1” means “ Film Breaking” Screen shows “A” means “ Program A” Screen shows “B” means “ Program B” Screen shows “C”... - Page 12 www.getpacked.com.au WRAP CNT. ( TOP & BOTTOM) BUTTON, REINFORCEMENT Press this button to select the number of bottom count from 0 to 9 first, WRAP CNT. (MIDDLE), REINFORCEMENT This button is for reinforcing specific area during wrapping process under manual program. Please follow the instruction: 1.
- Page 13 www.getpacked.com.au Option B – After completing the wrapping cycle, the pressure plate rises up and remains 500mm from the package. KEY BUTTON After all of function setting, press this button to memory. TURNTABLE BUTTON It is the manual button for the turntable. First, Pressing this button first.
- Page 14 www.getpacked.com.au PRESSUR UP/DOWN BUTTON It is the manual button for pressure plate UP/DOWN After pressing this button, either its left or right lamp is on. If its upper left lamp is on, after pressing the START the pressure plate will come up. In contrast, when its upper right lamp is on means after pressing the START the pressure plate will come down.
- Page 15 www.getpacked.com.au It is the control knob for wrapping tension. Turn the knob clockwise to increase the tension. Turn the knob anticlockwise to decrease the tension. NOTE: 1 ) Turntable speed and wrap tension can be adjusted individually. 2) Wrapping tension on the package edge and side are the same 3) After setting the wrapping tension, it is suitable for any package and no need to make adjustment.
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Page 16: Elevator Unit
www.getpacked.com.au ELEVATOR UNIT Pre- Stretch Percentage Change 1) Switch the power off and apart the handle cover 2) Push the safety lock inner, and then use the handle to adjust the pre-stretch percentage. Take up the handle to get the high pre – stretch percentage or put down to get the low pre –... - Page 17 www.getpacked.com.au 2. The lamp indicated the correct pre-stretch percentage HIGH RATIO LOW RATIO NOTE:) There are two sets of pre- stretch percentage, one is 300% & 230%, the other is 250% & 200%. Illustration for film threading 1. OPEN THE SECURITY DOOR FIRST. 2.
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Page 18: Calibration Setup Descripition
www.getpacked.com.au CALIBRATION SETUP DESCRIPITION CALIBRATION SETUP MANUAL www.getpacked.com.au... - Page 19 www.getpacked.com.au A. There are 3 sections that need to be reset F8, F16, and F17. Reset units F8: 1) Pound 2) Kilogram Recommend to use Pound as a unit during reset procedure. When F21 reset the machine back to factory setting, then there is no need to rest F8. F16 Set the machine to Zero (To set the machine back to zero, the machine surface must be clear without any pallet or packages and film roll need to be removed from carriage.)
- Page 20 www.getpacked.com.au 4. Press “Zero” again to set the machine back to zero. 5. Press “Set” button complete the process. 6. F16 Reset to zero complete. Span Calibration F17 (Utilize the weight to correct) This calibration weight is 1339 lbs.(F8 needs to establish as 1 lb) 1.
- Page 21 www.getpacked.com.au 2.Press “Print” button to select F17 3.Press “ZERO” button to enter F17 mode for setting, this procedure require turning the power off and on. 4. Press “Units” button to set up the decimal point. 5.Press “TARE” button to the tenth www.getpacked.com.au...
- Page 22 www.getpacked.com.au 6. Press “Units” button to set the tenth 7.Press “TARE” button to the hundredth 8. Press “Units” button to set the hundredth 9. Press “TARE” button to the thousandth www.getpacked.com.au...
- Page 23 www.getpacked.com.au 10.Press “Units” button to set the thousandth 11.Press “SET” to show End C1 12. Span Calibration end B. If memory lost or Error occur 1. Please select F16 and F17 and write down the number figure on the display. 2.
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Page 24: Electrical
www.getpacked.com.au ELECTRICAL ELECTRICAL CAPACITY 1 ) Power Consumption Pre-stretch motor 0.2 KW Turntable motor 0.4 KW Elevator Motor 0.4KW Control & wiring box DC 24V 50W Machine Power Use 1.05 KW Power Socket need 1.2 KW 2) Power Cable ---------------------- 1.25 ㎜... -
Page 25: Electrical Diagram
www.getpacked.com.au ELECTRICAL DIAGRAM Sensor / limit switch location www.getpacked.com.au... - Page 26 www.getpacked.com.au www.getpacked.com.au...
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- Page 29 ELECTRIC PARTS LIST FOR EXP-108W KEY NO PART NO DESCRIPTION Q'TY 75811801 MICROPROCESSOR CARD 7150BW33 AUTO RUN GREEN LAMP - COVER 7150BW61 AUTO RUN GREEN LAMP - SET 7150CE24 AUTO RUN LAMP - LAMP 7158BZ11 KNOB CONTACTOR 7155BA70 BUTTON - WHITE...
- Page 30 ELECTRIC PARTS LIST FOR EXP-108W KEY NO PART NO DESCRIPTION Q'TY 7055TC05 TERMINAL POST 72810002 POWER SUPPLY S-35-24 7159NC02 CONTACTOR 70560601 TERMINAL BLOCKS TB6P 7149506A DIODE 50V,6A 71500002-01 GREE LAMP 916L,DC24V 71500002-02 RELAY R23 24V-2P 7590PC02 STRETCH PERCENTAGE P.C. BOARD...
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Page 37: Trouble Shooting
www.getpacked.com.au 5. TROUBLE SHOOTING 5.1 GENERAL ADJUSTMENT Turntable belt adjust Please see the illustration 5-1, and then loosen the motor seat M10 screw 4 pcs. Turn the (M10) on the seat until get enough tension. Turn and tight the motor seat screw 4 pcs again. -
Page 38: Running And Self Test
www.getpacked.com.au RUNNING AND SELF TEST User can check the operation of the machine using the self test by test A. If the self test works properly, the trouble probably lies in the screen. If the self test does not work, contact your dealer or qualified person for assistance. Running and self test A Turning the knob of turntable and elevator to Max. -
Page 39: Suggestion For Solving "Er0
www.getpacked.com.au SUGGESTION FOR SOLVING “ER0” Release the emergency stop. Check the power cut switch of control box. If it is activated, please deactivate the switch. Please ensure the safety door of carriage is closed properly. Check the safety switch down the bottom of carriage; deactivate the switch if it is activated. -
Page 40: Trouble Shooting With Exp-108W Machine
TROUBLE SHOOTING WITH EXP-108W MACHINE Machine trouble Cause Solution Machine can not work Power supply for motor tripped Active the power switch Screen lamp not ON. Check micro- processor board. Foot security is broken. Release the security s/w. Motor is overload... - Page 41 www.getpacked.com.au Machine trouble Cause Solution Pre-stretch motor can not work Voltage overload, power supply is not stable Switch off the machine for 10 seconds then switch on the machine Transformer card is broken Check the lamp L4, L5 and L6 of transformer card is on or not.
- Page 42 www.getpacked.com.au Controller Card Explanation and Operation DIAL Function VR1, VR2, VR3 Pre-stretch motor max speed Manual feeding film speed (set speed) Film tension tight adjustment (Clock wise) Film tension loose adjustment(Clock wise) Warning sign Warning sign for VR6, VR7 Light will be brighter (reference only) L1, L3 (yellow light) Pre-stretch motor (red light) cycle faster light will be brighter...
- Page 43 www.getpacked.com.au 1. Output DC 24V 2. Turntable Speed Testing 3. Output DC 0V 4. Output 0-5V control inverter output (pre-stretch motor) 5. Pre-stretch tension according to T/T speed 6. N/A 7. N/A 1. Input AC 18V 2. Input AC 12V 3.
- Page 44 www.getpacked.com.au MICROPROCESSOR CARD AND INSTALLATION DESCRIPTION www.getpacked.com.au...
- Page 45 www.getpacked.com.au DESCRIPTION OF CONNTECTING POINTS INPUT POWER OUTPUT POWER DC 24V J3.J4 INPUT POINT CONNECTING J2 ( TO CIRCUIT BOARD) J6.J7 OUTPUT POINT CONNECTING J1 ( TO CIRCUIT BOARD) CONNECTING J3 (TO CIRCUIT BOARD) PIN PUNCH PRESTRETCH MOTOR START PRESTRETCH MOTOR LOW SPEED PRESTRETCH MOTOR ACCOMDIATE TURNTABLE START TURNTABLE LOW SPEED...
- Page 46 www.getpacked.com.au Replace Of Master Card and Adjustment *Replacing a new Master Card 1. Switch “Off” main power 2. Replace the New Master Card with the Old Master Card 3. Adjust the New master Card, with the same setting as the Old Master Card. Note: If the technician cannot notice the setting, adjust the all switches to “6 o’clock position”...
- Page 47 www.getpacked.com.au Master Card Testing Procedure with Toggle Switch On/Off for EXP-108 Toggle Switch: #1 Continue running (factory testing use) #2 N/A #3 N/A #4 N/a #5 I/O display #6 Self diagnose #7 “Cod” cod 123 (EXP-108) #8 Reset Toggle Switch 6 Operation Explanation 1.
- Page 48 www.getpacked.com.au Toggle Switch 5 display code explanation Carriage Up limit Pin punch Carriage Down limit Pre-Stretch Motor Start Carriage Height photo sensor Pre-Stretch Low Motor Speed Pre-Stretch Limit Pre-Stretch accommodate Turntable Alignment Turntable Start Start button 5 Turntable Low Speed Reset button 6 Carriage Up Stop button...
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Page 49: Part List
www.getpacked.com.au 6. PART LIST SEAT www.getpacked.com.au... - Page 50 PART LIST FOR EXP-108W KEY NO PART NO DESCRIPTION Q'TY 10141020 SCREW M10x20L PJ101200 1.65 M TURNTABLE 201BX151 BELT→1.65M 10111020 SCREW M10x20 KA0301620 BUFFER RING KA0301910 PULLY 30302050 BEARING 6205ZZ(CWB) KA0301610 BEARING SEAT 10100616 SCREW M6x16 SUPPORTING PLASTIC WHEEL ASSY→1.65M...
- Page 51 PART LIST FOR EXP-108W KEY NO PART NO DESCRIPTION Q'TY KA0400470 ADJUSTER PADS www.getpacked.com.au...
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Page 52: Tower
www.getpacked.com.au TOWER www.getpacked.com.au... - Page 53 PART LIST FOR EXP-108W KEY NO PART NO DESCRIPTION Q'TY PJ200300 TOWER COVER (TOP) 10251025 SCREW M10*25L 74602002 ELEVATOR UNIT SPEED REDUCER PJ201200 GEAR PJ201400 SPEED REDUCER BEARING SEAT 3030202N BEARING 6202-2NR 10170508 SCREW M5x8L PJ200500 SENSING PLATE PJ20010A TOWER →...
- Page 54 PART LIST FOR EXP-108W KEY NO PART NO DESCRIPTION Q'TY PJ200600 FIXED PIECE PJ200400 SPINDLE SUPPORT PJ200800 SHAFT PJ201100 RING PJ200900 CHAIN WHEEL 30302030 BEARING 6203ZZ(CWB) PJ201000 RING 10250616 SCREW M6x16L PJ200700 UPPER CHAIN WHEEL SEAT 10240610 SCREW M6*10L...
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Page 55: Elevato
www.getpacked.com.au ELEVATOR www.getpacked.com.au... - Page 56 PART LIST FOR EXP-108W KEY NO PART NO DESCRIPTION Q'TY PJ306200 SUPPORTING COVER 10210512 WING NUTS M5x12L 10130450 SCREW PG303200 HANDLE PG302900 GEAR PULL WHEEL PG303100 POSITION SHAFT PJ310400 SLIP GEAR 200% & 250% PJ309800 SLIP GEAR 230% & 300% PJ310410 SLIP GEAR 150% &...
- Page 57 PART LIST FOR EXP-108W KEY NO PART NO DESCRIPTION Q'TY PJ300200 CARRIAGE UNIT UPPER SEAT 32903004 MOTOR SV-A10 10250616 SCREW M6x16L PJ308600 FIX PIECE PJ301500 LIMIT FIXED SEAT 7350TZ02 LIMIT SWITCH TZ-7110 10130435 SCREW PJ310100 GEAR →200% &250% PJ309200 GEAR →230% &300%...
- Page 58 PART LIST FOR EXP-108W KEY NO PART NO DESCRIPTION Q'TY PM30050A-03 BRAKE DISC PJ304100 FRICTION SEAT 30361730-01 BEARING NTB1730 PJ351500 ROLLER SET PJ300500 LIMIT SEAT 7350TZ04 LIMIT SWITCH TZ-8108 PJ300800 SIDE PLATE PJ309300 ACRYLIC DOOR PJ306400 TERMINAL COVER PJ301200...
- Page 59 PART LIST FOR EXP-108W KEY NO PART NO DESCRIPTION Q'TY PB207200 PIN PUNCH PJ310500 PLUG PJ307900 RING PM302400 SPRING PJ302000 ROLLER ASSEMBLY PJ350800 TRACK PLATE TBC-N 73602M02 PHOTO SENSOR A3R-2MX PJ303210 PHOTO SENSOR SEAT 91280002 HANDLE BAR 6x13 PJ350700...
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Page 60: Control Box
www.getpacked.com.au CONTROL BOX www.getpacked.com.au... - Page 61 PART LIST FOR EXP-108W KEY NO PART NO DESCRIPTION Q' TY PJ400400 SUPPORTING TUBES PJ400500 SUPPORTING SEATS 10100840 SCREW M8x40 PJ400100 ELECTRICAL BOX PD400520 HINGE PJ400300 WIRING PLATE PD400610 PLATE PJ400210 ELECTRICAL BOX DOOR PA201810-01 LOCK 10190425 FLAT PHILIP SCREW M4x25L...
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