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Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
Tools Needed
For Propane/NaturaI Gas Conversions
Parts Supplied
Parts Needed
Gas supply line kit
(supply line and 2 adapters)
Optional Parts
To purchase these or any other accessories, please visit www.cosmoappliances.com or reference the contact information at the end of this manual.
Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.
To avoid damage, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damages.
Mobile Home - Additional Installation Requirements
In Canada, the installation of this cooktop must conform with the current standards CAN/CSA-Z240-latest edition, or with local codes.
Note: Cooktop features may differ.
COS-DIC304
COS-DIC366
Some cabinet and building materials are not designed to withstand the heat produced by the cooktop. Check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.
GIVEN DIMENSIONS ARE MINIMUM CLEARANCES.
MODEL | |
COS-DIC304 | 30" (76.2 cm) |
COS-DIC366 | 36" (91.4 cm) |
NOTE:
MODEL | A | B | ||||||||
Min | Recommended | Max | Min | Recommended | Max | |||||
COS-DIC304 | 28 9/16" (72.6 cm) | 29" (73.6 cm) | 29 3/8" (74.6 cm) | (48.9 cm) | (50.1 cm) | 20 3/16" (51.3 cm) | ||||
COS-DIC366 | 34 9/16" (87.8 cm) | 34 15/16" (88.9 cm) | 35 3/8" (89.8 cm) | |||||||
MODEL | Back Wall and Countertop Front | Side Walls (Combustible Surfaces) | ||||||||
C | D | E | F | G | ||||||
COS-DIC304 | (61.0 cm) | 2.5" (6.35 cm) | 2.5" (6.35 cm) | 6" (15.2 cm) | 6" (15.2 cm) | |||||
COS-DIC366 |
NOTE:
Plug into a grounded 3 prong outlet.
Do not remove ground prong.
Do not use an adapter or extension cord.
Failure to do so can result in death, fire or electrical shock
The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.
Do not ground the cooktop to any gas line or gas pipe.
This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not proper polarized.
If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate and wire gauge is in accordance with local codes.
A copy of the above code standards can be obtained from:
National Fire Protection Association
1 Batterymarch Park
Quincy, MA 02169-7471
CSA International
8501 East Pleasant Valley Road
Cleveland, OH 44131-5575
A 120 V, 60 Hz, AC only, 15 A, fused electrical circuit is required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this cooktop is provided.
Electronic ignition systems operate within wide voltage limits, but proper grounding and polarity are necessary. Check that the outlet provides 120 V power and is correctly grounded.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service technician if you are in doubt as to whether the appliance is properly grounded. Do not modify the power supply cord plug. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.
Use a new CSA International approved gas supply line and install a shutoff valve for new installations.
Securely tighten all gas connections.
If connected to LP, have a qualified person make sure gas pressure does not exceed the maximum pressure listed in this section.
Examples of a qualified person include:
Failure to do so can result in death, explosion or fire.
Natural Gas:
This cooktop is factory-set for use with Natural gas. The model/serial rating plate located on the underside of the cooktop base has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.
LP Gas Conversion:
Conversion must be performed by a qualified service technician. The qualified agency performing this work assumes the gas conversion responsibility.
No attempt shall be made to convert the appliance from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See "GAS CONVERSION" section.
Provide a gas supply line of 3/4" (1.9 cm) rigid pipe to the cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. With LP gas, piping or tubing size can be 1/2" (1.3 cm) minimum. Usually, LP gas suppliers determine the size and materials used in the system.
All connections must be wrench-tightened. Do not make connections to the gas pressure regulator too tight. Making the connections too tight may crack the regulator and cause a gas leak. Do not allow the regulator to turn or move when tightening fittings.
Flexible metal appliance connector:
Rigid pipe connection:
The rigid pipe connection requires a combination of pipe fittings to obtain an in-line connection to the cooktop. The rigid pipe must be level with the cooktop connection. All strains must be removed from the supply and fuel lines so cooktop will be level and in line.
Gas shutoff valve:
A manual gas line shut-off valve must be installed in an easily accessible location. Do not block access to shut-off valve. The valve is for turning on or shutting off gas to the cooktop.
The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:
TYPE OF GAS | MINIMUM PRESSURE | MAXIMUM PRESSURE |
Natural gas | 4" WCP | 14" WCP |
LP gas | 10" WCP | 14" WCP |
Contact local gas supplier if you are not sure about the inlet pressure.
Burner Input Requirements
Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).
For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada).
Gas supply pressure for testing regulator must be at least 1" (2.5 cm) water column pressure above the manifold pressure shown on the model/serial rating plate.
Line pressure testing above 0.5 psi gauge (14" WCP)
The cooktop and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 0.5 psi (3.5 kPa).
Line pressure testing at 0.5 psi gauge (14" WCP) or lower
The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
This appliance shall be installed only by authorized persons and in accordance with the manufacturer's installation instructions, local gas fitting regulations, municipal building codes, electrical wiring regulations, local water supply regulations.
Use two or more people to move and install cooktop.
Failure to do so can result in back or other injury.
Use a new CSA International approved gas supply line and install a shutoff valve for new installations.
Securely tighten all gas connections.
If connected to LP, have a qualified person make sure gas pressure does not exceed the maximum pressure listed in the "Gas Supply Requirement" section.
Examples of a qualified person include:
Failure to do so can result in death, explosion or fire.
This appliance shall be installed only by authorized persons and in accordance with the manufacturer's installation instructions, local gas fitting regulations, municipal building codes, electrical wiring regulations, local water supply regulations.
This cooktop is factory-set for use with Natural gas. To use this cooktop with Propane gas, see the "Gas Conversions" section before connecting this cooktop to the gas supply. Gas conversions from Natural gas to Propane gas or from Propane gas to Natural gas must be done by a qualified installer.
The following shows a typical connection. Your connection may be different according to the supply line type, size, and location.
This cooktop is shipped from the factory set up to use natural gas. It can be converted to use LP gas by a qualified service technician.
The LP conversion kit (LP orifices) is included. The conversion to LP requires all surface burner orifices to be changed. In addition, the nozzle on the gas pressure regulator needs to be reversed.
See "GAS CONVERSION" section for detailed instructions.
NOTE: All replaced orifices must be left with the consumer, including the instructions and retrofit sizes and orifice indication.
Disconnect power before servicing.
Plug into a grounded 3-prong outlet.
Do not use an adapter or an extension cord.
Failure to do so can result in death, fire, or electrical shock
COS-DIC366
Check and adjust the height of top burner flames. The cooktop "low" burner flame should be a steady blue flame approximately 1/4" (6 mm) high. Propane gas flames have a slightly yellow tip.
If burners do not light properly:
To adjust standard burner:
Adjustments must be made with two other burners in operation on a medium setting. This prevents the upper row of flames from being set too low, resulting in the flame being extinguished when other burners are turned on.
The flame can be adjusted using the adjustment screw in the center of the valve stem. The valve stem is located directly behind the control knob.
ANY OF THE FOLLOWING ARE CONSIDERED TO BE ANBORMAL OPERATION AND MAY REQUIRE SERVICING:
IN CASE THE APPLIANCE FAILS TO OPERATE CORRECTLY, CONTACT THE AUTHORIZED SERVICE PROVIDE IN YOUR AREA.
THE BURNERS REQUIRE NO REGULATION OF THE PRIMARY AIR.
Explosion Hazard
Use a new CSA International approved gas supply line.
Install a shut-off valve.
Securely tighten all gas connections.
If connected to LP, have a qualified person make sure gas pressure does not exceed the maximum pressure listed in the "Gas Supply Requirement" section.
Examples of a qualified person include:
Failure to do so can result in death, explosion or fire.
Gas conversions must be done by a qualified service technician in accordance with the manufacturer's instructions and all codes and requirements of the authority having jurisdiction. The qualified agency performing this work assumes the gas conversion responsibility.
Convert Gas Pressure Regulator
Convert Surface Burners
Orifice Chart for Surface Burners:
COS-DIC304
Burner | Placement | LP Orifice Size (mm) | NG Orifice Size (mm) | Burner Rating |
Super Rapid | Front Left | 1.24 | 1.88 | 18,000 BTU |
Semi Rapid | Front Right | 0.90 | 1.30 | 9,000 BTU |
Rapid | Rear Left | 1.00 | 1.50 | 12,000 BTU |
Semi Rapid | Rear Right | 0.90 | 1.30 | 9,000 BTU |
COS-DIC304
COS-DIC366
Burner | Placement | LP Orifice Size (mm) | NG Orifice Size (mm) | Burner Rating |
Super Rapid | Front Left | 1.24 | 1.88 | 18,000 BTU |
Super Rapid | Front Center | 1.24 | 1.88 | 18,000 BTU |
Auxiliary | Front Right | 0.70 | 1.06 | 6,000 BTU |
Rapid | Rear Left | 1.00 | 1.50 | 12,000 BTU |
Rapid | Rear Center | 1.00 | 1.50 | 12,000 BTU |
Auxiliary | Rear Right | 0.70 | 1.06 | 6,000 BTU |
COS-DIC366
Complete Gas Conversion
You may have to adjust the low setting for each cooktop burner.
This illustration covers several different models. The cooktop you have purchased may have some or all of the items listed. The locations and appearances of the features shown here may not match those of your model.
Read the instructions before installing or using this appliance.
This appliance shall be installed in accordance with the regulations in force and only used in a well-ventilated space.
The use of a gas-cooking appliance results in the production of heat and moisture in the room in which it is installed. Ensure that the kitchen is well ventilated: keep natural ventilation holes open or install a mechanical ventilation device (mechanical extractor hood).
Make sure all cooktop burners are properly installed.
In case of prolonged power failure, the surface burners can be lit manually with a match. Using extreme caution, hold a lit match near the ports beneath the surface burner cap, then push down on the burner control knob and slowly turn it counter-clockwise towards the "Hi" position. Once lit, release and turn the control knob to adjust the flame level, and surface burner will continue to operate normally.
NOTES:
In the case of unintentional flame extinguishing, the safety valve intervenes by shutting off the gas to the burners.
The electric igniter must not be actuated for longer than 15 seconds. Should the burner not light, or should the burner be unintentionally turned off, immediately close the burner, and wait at least 1 minute before repeating. Once ignited, adjust the flame as desired.
For lower gas consumption and a better result, use saucepans with a diameter matching the diameter of the burner, to avoid the flame coming up around the sides of the saucepan. See the Container Table. Use only flatbottomed pans.
As soon as liquid starts to boil, turn the flame down to a level sufficient to maintain boiling.
MATCH PAN DIAMETER TO FLAME SIZE
The flame should be the same size as the bottom of the pan or smaller. Do not use small pans with high flame settings as the flames can lick up the sides of the pan. Oversize pans that span two burners are placed front to rear, not side to side.
USE BALANCED PANS
Pans must sit level on the cooktop grate without rocking. Center the pan over the burner.
USE A LID THAT FITS PROPERLY
A well-fitting lid helps shorten the cooking time. Flat, heavy bottom pans provide even heat and stability.
Burner | Min Saucepan | Max Saucepan |
Auxiliary | 3.5" (9.0 cm) | 6.3" (16 cm) |
Semi Rapid | 5.1" (13 cm) | 7.1" (18 cm) |
Rapid | 5.9" (15 cm) | 10.2" (26 cm) |
Super Rapid | 8.3" (21 cm) | 10.2" (26 cm) |
Before cleaning, make sure all controls are off and the cooktop is cool. Always follow label instructions on cleaning products. Soap, water, and a soft cloth or sponge are suggested first, unless otherwise noted. Do not use abrasive cleaning products.
CONTROL KNOBS
Cleaning Recommendation:
BURNER GRATES
Cleaning Recommendation:
BURNER CAPS
Cleaning Recommendation:
BURNER BASE
Before cleaning, make sure all controls are OFF and the cooktop is cool.
Cleaning Recommendation:
STAINLESS STEEL COOKTOP SURFACE
Cleaning Recommendation:
PORCELAIN ENAMEL COOKTOP SURFACE (ON SOME MODELS)
Cleaning Recommendation:
First try the solutions suggested here to possibly avoid the cost of a service call.
PROBLEM | POSSIBLE CAUSE | SOLUTION |
Burner will not ignite | There is no power to the cooktop. | Make sure electrical plug is plugged into a live, properly grounded outlet. Replace the fuse or reset the circuit breaker. |
Burner parts or igniters may be wet, dirty, or misaligned. | Check that the burner parts and igniter are clean, dry, and correctly assembled. | |
Burner will not operate | Gas shut-off valve is close. | Open the gas shut-off valve. |
First time use. Air still in the gas line. | Turn on any one of the surface burner knobs to release air from the gas lines. | |
Control knob is not set correctly. | Push in knob before turning to a setting. | |
The burner port is clogged. | Clean burner port opening using a stiff, nylon toothbrush or a straightened paper clip. | |
Burner Flames are uneven, yellow and/or noisy | Burner port(s) are clogged. | Clean burner port opening using a stiff, nylon toothbrush or a straightened paper clip. |
Burner caps are not positioned properly. | Place burner caps so that the alignment pins are properly aligned with the slots. | |
Propane gas is being used. | The cooktop should be converted to LP gas by a qualified technician. | |
Burner flame is too high or too low | Cooktop gas supply is not correct. | Ensure the cooktop is set for the correct gas type. It is factory set for natural gas. If connecting to LP gas, the burners should be converted to LP gas with the orifice kit supplied and the pressure regulator converted to the LP gas setting by a qualified technician. |
The gas pressure is not correct. | Make sure the pressure regulator is installed correctly and the gas line pressure is correct. See Installation Instructions. | |
Burner makes popping noises | The burner is wet. | Allow the burner to dry before using. |
The burner cap or gas spreader is not positioned correctly. | Place burner caps so that the alignment pins are properly aligned with the slots. | |
Excessive heat around cookware on cooktop | The cookware is not the proper size for the burner. | Use cookware with a bottom surface approximately the same size as the cooking area and burner. Cookware should not extend more than 1" (2.5 cm) outside the cooking area. Adjust the flame so that it does not come up around the cookware. |
Cooking results are not what expected | Using incorrect cookware. | See the "Cookware" section. |
The control knob is not set to the proper heat level. | See the "Adjust Flame Height" section. |
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Never Operate the Top Surface Cooking Section of this Appliance Unattended.
DO NOT ATTEMPT TO EXTINGUISH AN OIL/GREASE FIRE WITH WATER
Gas leaks cannot always be detected by smell.
Gas suppliers recommend that you use a gas detector approved by UL or CSA.
For more information, contact your gas supplier.
Do not install a ventilation system that blows air downward toward this cooking appliance. This type of ventilation system may cause ignition and combustion problems with this cooking appliance resulting in personal injury or unintended operation.
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word "DANGER," "WARNING" or "CAUTION." These words mean:
You can be killed or seriously injured if you don't immediately follow instructions.
You can be killed or seriously injured if you don't follow instructions.
A potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
In the State of Massachusetts, the following installation instructions apply:
To reduce the risk of fire, electrical shock, injury to persons, or damage when using the cooktop, follow basic precautions, including the following:
For units with ventilating hoods:
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
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