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Summary of Contents for Bad Boy Q0378
- Page 1 GRASS COLLECTION SYSTEM GRASS COLLECTION SYSTEM DESIGNED FOR THE ZT AND CZT SERIES MOWER DESIGNED FOR THE ZT AND CZT SERIES MOWER OPERATOR’S MANUAL OPERATOR’S MANUAL PART #: Q0378 PART #: Q0378 ASSEMBLY ASSEMBLY OPERATION OPERATION MAINTENANCE MAINTENANCE...
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Page 2: Table Of Contents
RESIDENTIAL BAGGING SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 2-15 Lower Hose To Blower Cone Installation- - - - - - 11 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 2-16 Lower Hose To Boot Installation - - - - - - - - - - - 11... -
Page 3: Safety Alert Symbols
SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating. -
Page 4: Warranty
PECO LIMITED WARRANTY FOR NEW PRODUCTS A. WHAT IS WARRANTED? PECO extends the following warranties to the original purchaser of each new PECO consumer product subject to the following limitations: 1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the defect appears within 12 months (90 days for commercial use) from the date of delivery of the product to the original purchaser. -
Page 5: Introduction And Description
2-1 Continued... Section I INTRODUCTION & From the underside of the engine, remove the bolt and bushing from the electric clutch assembly. Use a bungee DESCRIPTION cord or similar device to hold the clutch in place while the hardware is removed. 1-1 Introduction Replace the hardware removed with the engine pulley Your grass collection system has been designed to give... -
Page 6: Pto Assembly Installation
2-2 Continued... 2-3 Continued... Right Frame Right Frame Rear Mount Assy. Figure 2-3 Mount Assy. Bumper Figure 2-2a (4) 5/16”-18 x 3/4” Carriage Bolts (4) 5/16”-18 Flange Nuts PTO Arm Mount Rod PTO Assembly Clamp Figure 2-2b Bracket 2-4 Belt Installation/Removal and Adjustment Remove (3) 1/4”-20 x ½”... - Page 7 2-4 Continued... 2-4 Continued... Loosen (4) 5/16”-18 x 3/4” HHCS P#(K1153) that secure Figure 2-4d Engine Pulley the gearbox to the PTO assembly. Loosen the belt tension adjustment bolt: (1) 3/8”-16 x 2” HHCS P#(K1208). Refer to Figure 2-4b and 2-4c for reference. Loosen (2) 5/16”-18 x 3/4”...
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Page 8: Blower Cone Installation/Removal
2-4 Continued... 2-6 Continued... To adjust the belt tension, turn the belt tension Figure 2-6a adjustment bolt (Figure 2-4c) clockwise until there is 1” of deflection with 10 -11 pounds of pressure applied to the center of the belt P#(M0247). When the belt has the Shaft proper tension, tighten the (4) 5/16”-18 x 3/4”... -
Page 9: Exhaust Deflector Installation
2-7 Continued... 2-9 Upper Frame Installation Slide the upper frame assembly P#(A0871) onto the (1) 5/16”-18 U-Bolt Figure 2-7 vertical mount tube located on the lower mount (2) 5/16”-18 Flange Nuts assembly P#(A1022) as shown in Figure 2-9. Clamp Rear Bracket Bumper Upper Frame Assembly... -
Page 10: Inlet Installation
2-12 Continued... 2-10 Continued... Figure 2-12a (3) 3/8”-16 x 1” Carriage Bolts (3) 3/8”-16 Flange Nuts Figure 2-10b shows a closer detail of the hardware Boot & Boot Plate location for mounting the top assembly to the upper frame assembly. Figure 2-10b 5/16”-18 x 2-1/2”... -
Page 11: Length Of Hose Adjustment
2-13 Length Of Hose Adjustment 2-15 Lower Hose To Blower Cone Installation The hoses in steps 2-14 and 2-15 must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a 5”- 6” upper hose clamp P#(J6011) over both them on your machine. -
Page 12: Installation/Removal Of Collection Bags
2-17 Installation/Removal Of Collection Figure 2-17b Right Pivot Bags Side Rail To install the bag P#(G0004) onto the bag ring P#(B0227), first make sure the bag ring end caps P#(J0274) are fastened to the bag ring. Place the seam openings of the bag onto the bag ring openings and turn the bag until the slot bracket in the bag ring is protruding from the opening in the bag (Figure 2-17a). -
Page 13: Pto Drive System Packing List
MODEL#: 48020901 MOWER NAME: BAD BOY MOWER MODEL: ZT AND CZT SERIES MOWER DECK SIZE: 50” & 60” VAC NAME: PRO 2 BAGGER FOR YEAR: 2008-2011 PTO DRIVEN / NO PECO LABELS REVISED: 7/22/2011 BILL OF MATERIALS: BOM0332 A1042 - UNIT ASSEMBLY... -
Page 14: Grass Collection System Packing List
MODEL#: 48020902 MOWER NAME: BAD BOY MOWER MODEL: ZT AND CZT SERIES MOWER DECK SIZE: 50” & 60” VAC NAME: PRO 2 BAGGER FOR YEAR: 2008-2011 DIRECT FLOW / NO PECO LABELS REVISED: 7/22/2011 BILL OF MATERIALS: BOM0333 A1045 - UNIT ASSEMBLY 6”... -
Page 15: Exploded Parts View
A1111 PTO ASSEMBLY EXPLODED PARTS VIEW 23 23... -
Page 16: Exploded Parts View Description
A1111 PTO ASSEMBLY EXPLODED PARTS VIEW DESCRIPTION Item Document Title Quantity Number Number M0266 'A' PULLEY FOR DECK DRIVE PTO K1446 1.187 OD x .380 ID x .187 WASHER K1190 3/8"-16 x 3/4" HHCS V0015 BLOWER HSG. A0431 GEAR BOX K0360 7/8"... -
Page 17: Operating Instructions
SECTION III 3-3 Disengagement Of The PTO Assembly OPERATING INSTRUCTIONS A. To disengage the PTO assembly, slide the 3-1 General Safety engagement handle out of the retaining slot and push the engagement handle away from the operator’s seat. Only qualified people familiar with this operator’s manual and the mower’s operator’s manual should operate this WARNING: The PTO assembly blades will continue to machine. -
Page 18: Lubrication
3. Make sure all shields are in place and in good 4-2 Lubrication condition. Repair or replace any missing or damaged shields. NOTE: Use only white lithium based grease for 4. Perform lubrication per paragraph 4-2. lubrication of the shaft on the blower assembly. 5. -
Page 19: Safety Decals
To promote safe operation, PECO Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. Part #: R1102 Bad Boy Logo DANGER DANGER... -
Page 21: Notes
NOTES... - Page 22 Bad Boy Mowers Phone: (866) 622-3269 Website: www.badboymowers.com...
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