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Summary of Contents for Hoshizaki FM-49-HC
- Page 1 Service Manual Freezer R-290 Model FM-23-HC FM-49-HC Number: MAN-339-R hoshizakiamerica.com Issued: 05-31-2019 Revised: 05-22-2023...
- Page 2 Hoshizaki provides this manual primarily to assist qualified service technicians in the service of this appliance. Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance. Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056;...
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Page 3: Table Of Contents
IMPORTANT This manual should be read carefully before the appliance is serviced. Read the warnings and guidelines contained in this booklet carefully as they provide essential information for the continued safe use, service, and maintenance of the appliance. Retain this booklet for any further reference that may be necessary. Contents Important Safety Information .................... -
Page 4: Important Safety Information
Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property. Indicates a hazardous situation that, if not avoided, will result in DANGER death or serious injury. - Page 5 WARNING This appliance should be destined only to the use for which it has been expressly conceived. Any other use should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for injury or damage resulting from improper, incorrect, and unreasonable use. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage.
- Page 6 WARNING, continued • The appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. •...
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Page 7: General Information
I. General Information A. Construction Illuminated sign Heavy duty hinges Forced-air evaporator for quick temperature pull down Exterior cabinet made of galvanized, pre-painted steel, with baked polyester paint Interior lighting LED lamp strip Reinforced heavy duty shelves NSF compliant interior cabinet Heated glass door to avoid condensation... -
Page 8: Refrigeration Circuit
B. Refrigeration Circuit... -
Page 9: Sequence Of Operation And Service Diagnosis
II. Sequence of Operation and Service Diagnosis A. Sequence Flow Chart... -
Page 10: Service Diagnosis
B. Service Diagnosis Risque De Feu Ou D'Explosion DANGER Le Frigorigène Est Inflammable Risk of Fire or Explosion • Suivre attentivement les instructions Flammable Refrigerant Used de manipulation conformément à la • Follow handling instructions carefully réglementation gouvernementale. in compliance with U.S. government •... - Page 11 NOTICE • Normal operating ambient temperature range is from 55°F to 86°F (13°C to 30°C). • Ventilation is required from the bottom front of the appliance. Keep this area open and clear of any obstructions. Adjacent cabinets and counter top can be installed around the appliance as long as the front grille remains unobstructed.
- Page 12 1. Troubleshooting Check for correct appliance installation per the instruction manual and proper voltage per appliance nameplate. a) Not Cooling Not Cooling - Possible Cause 1. Power Supply a) Unplugged, off, blown fuse, tripped or defective circuit breaker. On three-section receptacle box, only top receptacles have power.
- Page 13 b) Too Much Cooling Too much cooling - Possible Cause 1. Cabinet Thermistor a) Defective. 2. Control module b) Defective. c) Extreme Condensation Extreme condensation - Possible Cause 1. Cabinet Thermistor a) Loose. b) Installed improperly. 2. Door a) Do not shut completly (Defective gasket or hinges not adjusted).
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Page 14: Control Module Check
C. Control Module Check Before replacing a Control Module that does not show a visible defect and that you suspect is bad, conduct the following check procedure. This procedure will help you verify your diagnosis. Always choose a neutral (W) to establish a good neutral connection when checking high voltages. Also, confirm there is a good power supply and neutral connection to Control Module: 115VAC. - Page 15 Startup/Cool Down 1. Check all wiring connections. Confirm the CTh is properly connected. 9 10 11 12 5A 250V 8(3)A 250V 8(3)A 250V 1 2 3 4 5 6 7 8 Supply Hot key N.C. Line 120V Fan Comp Light 50-60Hz 2.
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Page 16: Thermistor Check
D. Thermistor Check The cabinet thermistor is used for cabinet temperature control. The Control Module monitors the thermistor to control system operation. No adjustment is required. In the event the cabinet thermistor reading is out of range (E0 alarm). The defrost initiation occurs every 6-hrs. of cumulative compressor run time for 21-min. To check thermistor resistance, follow the steps below: 1. -
Page 17: Refrigeration Circuit And Component Service Information
III. Refrigeration Circuit and Component Service Information DANGER Risk of Fire or Explosion Flammable Refrigerant Used • Follow handling instructions carefully in compliance with U.S. government regulations. • Do not use mechanical devices to defrost. • Do not puncture refrigerant tubing. Risk of fire or explosion due to puncture of refrigerant tubing;... - Page 18 WARNING • Wear appropriate personal protective equipment (PPE) when servicing the appliance. • Technician must utilize a combustible gas leak detector at all times. • Notify everyone in the immediate area that you are working with flammable refrigerant. • Do not work on appliance in a confined space. Confirm area is well ventilated. •...
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Page 19: Service For Refrigerant Lines
A. Service for Refrigerant Lines WARNING • Repairs requiring the refrigeration circuit to be opened must be performed by properly trained and EPA-certified service personnel. • Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). -
Page 20: Brazing
2. Brazing DANGER Risk of Fire or Explosion Flammable Refrigerant Used • Servicing shall be done by factory authorized service personnel to minimize the risk of possible ignition due to incorrect parts or improper service. Risque De Feu Ou D'Explosion Le Frigorigène Est Inflammable •... -
Page 21: Evacuation
5) Disconnect the gauge manifold hose from the vacuum pump and attach it to a refrigerant service cylinder. Remember to loosen the connection and purge the air from the hose. For the required refrigerant charge, see the nameplate. Hoshizaki recommends only virgin or reclaimed refrigerant which meets ARI Standard 700 (latest edition) be used. -
Page 22: Maintenance
B. Maintenance WARNING • Unplug the appliance before performing maintenance to prevent electric shock or injury by moving parts. • Before performing maintenance, move all foods into another clean refrigerator or freezer. 1. Condenser Check the condenser once a year and use a brush or vacuum cleaner to clean the condenser as required. -
Page 23: Preparing The Appliance For Periods Of Non-Use
IV. Preparing the Appliance for Periods of Non-Use WARNING • When preparing the appliance for long storage, prevent the doors from closing to reduce the risk of children getting trapped. • To reduce the risk of electric shock, do not touch the attachment plug with damp hands. -
Page 24: Disposal
V. Disposal DANGER Risk of Fire or Explosion Flammable Refrigerant Used • Follow handling instructions carefully in compliance with U.S. government regulations. • Do not puncture refrigerant tubing. Risk of fire or explosion due to puncture of refrigerant tubing; follow handling instructions carefully. •... -
Page 25: Technical Information
A. Electrical and Refrigerant Data See the nameplate for electrical and refrigerant data. The nameplate is located inside the cabinet. Electrical and Refrigerant Data Design Pressure (PSIG) Refrigerant (oz.) Model AC Supply Voltage Amperes HIGH R-290 FM-23-HC 115/60/1 FM-49-HC 115/60/1... -
Page 26: Wiring Diagram
B. Wiring Diagram Model Run Capacitor Starting Capacitor FM-23-HC 30 μF 250 V 200 μF 160 V... - Page 27 Model Run Capacitor Starting Capacitor FM-49-HC 20 μF 180 V 20 μF 180 V...
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