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Summary of Contents for Miller 907431002
- Page 1 OM-245171U 2017−08 Processes MIG (GMAW) and Pulsed MIG (GMAW-P) Welding Description Arc Welding Power Source ™ Invision 352 MPa ™ Auto-Line File: MULTIPROCESS For product information, Owner’s Manual translations, and more, visit www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1. - Page 5 DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s).
- Page 6 XMT 350 MPA 230-460 AUTO-LINE W/AUX PWR,TWECO, CE 907366004 XMT 350 CC/CV 230-460 AUTO-LINE W/AUX POWER, CE 907161012 INVISION 352 MPA 230-460 AUTOLINE W/AUX POWER & CE 907431002 ALUMAPOWER 350 MPA 230-460 AUTO-LINE W/AUX PWR(CE) 907420003 Compliance Information Summary Applicable regulation...
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Page 7: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2015−09 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. - Page 8 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear body protection made from durable, flame−resistant material Welding produces fumes and gases. Breathing (leather, heavy cotton, wool). Body protection includes oil-free these fumes and gases can be hazardous to your clothing such as leather gloves, heavy shirt, cuffless trousers, high health.
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Page 9: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables. -
Page 10: California Proposition 65 Warnings
1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer. -
Page 11: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2015−09 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1. - Page 12 chauffement ou un incendie. Avant de commencer le soudage, vérifier LES PIÈCES CHAUDES peuvent et s’assurer que l’endroit ne présente pas de danger. provoquer des brûlures. D Déplacer toutes les substances inflammables à une distance de D Ne pas toucher à mains nues les parties chaudes. 10,7 m de l’arc de soudage.
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Page 13: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
D Tenir les bouteilles éloignées des circuits de soudage ou autres LE BRUIT peut endommager l’ouïe. circuits électriques. D Ne jamais placer une torche de soudage sur une bouteille à gaz. Le bruit des processus et des équipements peut affecter l’ouïe. D Une électrode de soudage ne doit jamais entrer en contact avec D Porter des protections approuvées pour les une bouteille. -
Page 14: Proposition Californienne 65 Avertissements
RAYONNEMENT HAUTE LE SOUDAGE À L’ARC risque de FRÉQUENCE (H.F.) risque provoquer des interférences. provoquer des interférences. D L’énergie électromagnétique risque D Le rayonnement haute fréquence (H.F.) peut provoquer des interférences pour l’équipement provoquer des interférences avec les équi- électronique sensible tel que les ordinateurs et l’équipement commandé... -
Page 15: Section 3 − Definitions
A complete Parts List is available at www.MillerWelds.com SECTION 3 − DEFINITIONS 3-1. Manufacturer Safety Symbols And Definitions Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Do not discard product (where applicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection facility. - Page 16 A complete Parts List is available at www.MillerWelds.com Do not weld on drums or any closed containers. Safe16 2017−04 Do not remove or paint over (cover) the label. Safe20 2017−04 Flying pieces of parts can cause injury. Always wear a face shield when servicing unit. Safe27 2012−05 Always wear long sleeves and button your collar when servicing unit.
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Page 17: Miscellaneous Symbols And Definitions
A complete Parts List is available at www.MillerWelds.com 3-2. Miscellaneous Symbols And Definitions Amperage Conventional Voltage Input Load Voltage Output Protective Earth Rated Welding (Ground) Current Single Phase Line Connection Direct Current (DC) Three Phase Increase Static Frequency Constant Current Converter- Transformer- Arc Control... -
Page 18: Section 4 − Specifications
A complete Parts List is available at www.MillerWelds.com SECTION 4 − SPECIFICATIONS 4-1. Features And Benefits Auto-Linet Power Management Technology is circuitry that automatically adapts the power source to the primary voltage being applied (see Section 5-7). LVCt Line Voltage Compensation is circuitry that keeps the power source output constant regardless of input power fluctuation. Wind Tunnel Technologyt circulates air over components that require cooling, not over electronic circuitry, which reduces contaminants and improves reliability in harsh welding environments. -
Page 19: Dimensions And Weight
A complete Parts List is available at www.MillerWelds.com 4-5. Dimensions And Weight Hole Layout Dimensions 24 in. (610 mm) 11-3/4 in. (298 mm) 17 in. 1-11/16 in. (42 mm) (432 mm) 15-3/4 in. (400 mm) 19-3/32 in. (485 mm) 12-1/2 in. 8-11/16 in. - Page 20 A complete Parts List is available at www.MillerWelds.com D. China EEP Hazardous Substance Information ‡ China EEP Hazardous Substance Information Ö Hazardous Substance Component Name × (if applicable) PBDE Ö Brass and Copper Parts Coupling Devices Switching Devices Ö...
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Page 21: Duty Cycle And Overheating
A complete Parts List is available at www.MillerWelds.com 4-7. Duty Cycle And Overheating Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating. If unit overheats, output stops, a Help message is displayed and cooling fan runs. -
Page 22: Section 5 − Installation
A complete Parts List is available at www.MillerWelds.com SECTION 5 − INSTALLATION 5-1. Selecting A Location Movement Do not move or operate unit where it could tip. Location And Airflow Special installation may be required where gasoline or volatile liquids are present − see NEC Article 511 or CEC Section 20. -
Page 23: Selecting Cable Sizes
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. ( ) = mm for metric use ***For distances longer than those shown in this guide, call a factory applications rep. at 920-735-4505 (Miller) or 1-800-332-3281 (Hobart). Ref. S-0007-L 2015−02 5-3. Weld Output Terminals Turn off power before connecting to weld output terminals. -
Page 24: Remote 14 Receptacle Information
A complete Parts List is available at www.MillerWelds.com 5-4. Remote 14 Receptacle Information Socket* Socket Information 24 volts AC. Protected by supplementary protect- or CB2. 24 VOLTS AC Contact closure to A completes 24 volts AC contactor control circuit. C L N Output to remote control;... -
Page 25: Electrical Service Guide
A complete Parts List is available at www.MillerWelds.com 5-6. Electrical Service Guide Elec Serv 2017-01 NOTICE − INCORRECT INPUT POWER can damage this welding power source. This welding power source requires a CONTINUOUS supply of input power at rated frequency(+10%) and voltage (+10%). Phase to ground voltage shall not exceed +10% of rated input voltage. Do not use a genera- tor with automatic idle device (that idles engine when no load is sensed) to supply input power to this welding power source. -
Page 26: Connecting 3-Phase Input Power
A complete Parts List is available at www.MillerWelds.com 5-7. Connecting 3-Phase Input Power = GND/PE Earth Ground Tools Needed: Input2 2012−05 − Ref. 803766-C / 804531-B OM-245171 Page 20... - Page 27 A complete Parts List is available at www.MillerWelds.com 5-7. Connecting 3-Phase Input Power (Continued) voltage available at site. This unit can be con- Input Conductors (L1, L2 And L3) Installation must meet all National and nected to any input power between 208 and Local Codes −...
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Page 28: Section 6 − General Operation
A complete Parts List is available at www.MillerWelds.com SECTION 6 − GENERAL OPERATION 6-1. Front Panel Ref. 804 772-B / 245 172-A Right Display 10 Process Indicator Weld process operation sections de- scribe functionality of the identified items. 11 Arc Control Indicator The meters display the actual weld output values after arc initiation and remains dis- 12 Setup Button... -
Page 29: Configuration Option Menu
A complete Parts List is available at www.MillerWelds.com 6-2. Configuration Option Menu 245 172-A Left Display means to customize some machine features Configuration options are displayed in the Left for desired operation. Display. Settings are displayed in the Right Right Display Display. - Page 30 A complete Parts List is available at www.MillerWelds.com Configuration Option Menu (Continued) Pulsed MIG Manual/Auto Control AUTO PULS This option sets the Pulsed MIG control as manual (PULS MAN) or Auto (PULS AUTO) operation. When set to manual operation, the arc length setting on power source and wire speed setting on wire feeder need to be ad- justed independently to achieve the desired...
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Page 31: Section 7 − Gmaw/Gmaw-P/Fcaw Operation
A complete Parts List is available at www.MillerWelds.com SECTION 7 − GMAW/GMAW-P/FCAW OPERATION 7-1. Typical Connection For Remote Control Feeder GMAW/GMAW-P/FCAW Process 804938-B Workpiece Use of shielding gas is dependant on Wire Turn off power before making Type. connections. Remote 14-Receptacle The connection diagram illustrates Wire Feeder DCEP (reverse polarity) suitable for all... -
Page 32: Mig Welding Mode - Gmaw/Fcaw Process
A complete Parts List is available at www.MillerWelds.com 7-2. MIG Welding Mode - GMAW/FCAW Process Ref. 245 712-A Press the Setup Button again. Wire/Gas In- Pressing the Setup Button allows adjust- Weld terminals energized dicator is lit. The active gas type will appear ment of Arc Control, Wire Type, Gas Type through the remote control in MIG in the Left and Right Display. -
Page 33: Mig - Wire And Gas Selection Table
A complete Parts List is available at www.MillerWelds.com 7-3. MIG - Wire and Gas Selection Table WIRE TYPES** GAS TYPES DEFAULT INDUCTANCE .035 (0.9) STL ARGN CO2 (ARGON / CARBON DIOXIDE) .045 (1.2) STL ARGN OXY (ARGON / OXYGEN) .052 (1.4) STL Steel .035 (0.9) STL CO2 (CARBON DIOXIDE) -
Page 34: Pulsed Mig Welding Mode - Gmaw-P Process
A complete Parts List is available at www.MillerWelds.com 7-4. Pulsed MIG Welding Mode - GMAW-P Process Ref. 245 712-A Pulsed MIG − Wire and Gas Selection additional wire. The arc length setting ap- Weld terminals energized Table for available wires and gases pears in the Left Display when the Arc through the remote control in (see Section 7-5). -
Page 35: Pulsed Mig - Wire And Gas Selection Table
A complete Parts List is available at www.MillerWelds.com 7-5. Pulsed MIG - Wire and Gas Selection Table WIRE TYPES* GAS TYPES .035 (0.9) STL ARGN CO2 (ARGON / CARBON DIOXIDE) .045 (1.2) STL ARGN OXY (ARGON / OXYGEN) .030 (0.8) STL Steel .035 (0.9) STL 80 ARGN CO2 (ARGON / CARBON DIOXIDE) -
Page 36: Remote Process Select
A complete Parts List is available at www.MillerWelds.com 7-6. Remote Process Select This power source can be used with wire feeders that support Remote Process Se- lect. This feature allows the operator to switch the active welding process between MIG and Pulsed MIG at the wire feeder. To determine if the welding system is Remote Process Select capable, connect the wire feeder to the power source and review the... -
Page 37: Section 8 − Maintenance & Troubleshooting
A complete Parts List is available at www.MillerWelds.com SECTION 8 − MAINTENANCE & TROUBLESHOOTING 8-1. Routine Maintenance Disconnect power Maintain more often during before maintaining. severe conditions. n = Check Z = Change ~ = Clean l = Replace Replace Damaged Replace Cracked Torch Body... -
Page 38: Help Displays
A complete Parts List is available at www.MillerWelds.com 8-3. Help Displays All directions are in reference to the front of the unit. All circuitry referred to is lo- cated inside the unit. Help 1 Display HELP Indicates a malfunction in the primary power circuit. -
Page 39: Troubleshooting
A complete Parts List is available at www.MillerWelds.com 8-4. Troubleshooting Trouble Remedy No weld output; unit completely inop- Place line disconnect switch in On position (see Section 5-7). erative. Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 5-7). Check for proper input power connections (see Section 5-7). -
Page 40: Section 9 − Electrical Diagram
SECTION 9 − ELECTRICAL DIAGRAM Figure 9-1. Circuit Diagram OM-245171 Page 34... - Page 41 271 743-B OM-245171 Page 35...
- Page 42 Notes...
- Page 43 Effective January 1, 2017 (Equipment with a serial number preface of MH or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions below, 6 Months —...
- Page 44 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2017 Miller Electric Mfg. Co. 2017−01...
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