Evco EV3 WEB Installer Manual

Evco EV3 WEB Installer Manual

Gateway for a network of up to 10 devices
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EV3 WEB
Gateway for a network of up to 10 devices
Installer Manual
1143W01E4.01 - 08/2022
WARNING
Read and fully understand
user manual before using
this device.
Failure to follow these
instructions can result in
death or serious injury.

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Summary of Contents for Evco EV3 WEB

  • Page 1 EV3 WEB Gateway for a network of up to 10 devices WARNING Read and fully understand user manual before using this device. Failure to follow these instructions can result in Installer Manual death or serious injury. 1143W01E4.01 - 08/2022...
  • Page 2: Table Of Contents

    5.4.4 Functions that can be activated by key ....................16 5.4.5 Activating the AUX digital output by key ....................16 5.4.6 Accessing the parameters ........................16 6. REGULATORS ..........................17 6.1 Fan .................................17 6.1.1 Operation ..............................17 1143W01E4.01 · EV3 Web | 2 | 07/2023...
  • Page 3 9.6.1 Stand-alone operation ..........................28 9.6.2 Cloud + Modbus TCP ..........................28 9.6.3 Modbus TCP only ............................29 9.7 Modbus tables content ........................29 9.8 EV3 WEB Modbus addresses ......................30 9.8.1 Table of Modbus Parameters ........................30 9.8.2 Table of Modbus Resources ........................31 10. DIAGNOSTICS ..........................32 10.1 EV3 Web alarms table ........................32...
  • Page 4: Important Information

    IMPORTANT INFORMATION Liability and residual risks EVCO assumes no liability for any damage caused by the following (by way of example; this is not an exhaustive list): •  I nstallation/useforpurposesotherthanthosespecifiedand,inparticular,notadheringtothesafetyprovisionssetout by current regulations in the country in which the product is installed and/or contained in this manual;...
  • Page 5: Important Safety Information

    NOTICE indicates a situation not related to physical injuries but which,ifnotavoided, could damage the equipment. N.B. T hemaintenance,repair,installationanduseofelectricalequipmentmustonlybeentrustedtoqualifiedpersonnel. QUALIFIED PERSONNEL Only suitably trained and experienced personnel capable of understanding the content of this manual and all documentation regardingtheproductareauthorisedtoworkonandwiththisequipment.Furthermore,thepersonnelmusthavecompleted coursesinsafetyandmustbeabletorecogniseandpreventtheimplieddangers.Thepersonnelmusthavesuitabletraining, knowledgeandexperienceatatechnicallevel,andbecapableofanticipatinganddetectingpotentialriskscausedbyusing theproduct,aswellaschangingthesettingsandmodifyingthemechanical,electricandelectronicequipmentfortheentire systeminwhichtheproductisused.Allpersonnelworkingonandwiththeproductmustbeentirelyfamiliarwiththerelevant standardsanddirectives,aswellassafetyregulations. 1143W01E4.01 · EV3 Web | 5 | 07/2023...
  • Page 6: Safety Information Relating To The Product

    • Do not use this equipment in safety-critical machine functions. • Donotdisassemble,repairormodifythisequipment. • Do not connect wires to unused terminals and/or to terminals labelled “No connection “(N.C.)”. 1143W01E4.01 · EV3 Web | 6 | 07/2023...
  • Page 7: Introduction

    1. INTRODUCTION 1.1 DESCRIPTION EVCO EV3 Web controllers remotely monitor up to 10 EPoCA-compatible controllers on the EPoCA cloud via the on-board Ethernet and RS-485 serial ports. EV3 WebiscompliantwithHACCPregulationsforfoodsafetyduringfoodprocessing. 1.2 FEATURES The main features of EV3 Web are: • 1 digital input;...
  • Page 8: Technical Specifications

    Use metal casings to improve the immunity of the EV3 Web system to electromagnetic fields. This equipment meets EU requirements as shown in the tables below. WARNING MALFUNCTIONING OF THE EQUIPMENT Do not exceed the nominal values given in this section.
  • Page 9: Mechanical Assembly

    • Before applying voltage to the equipment: • Makesureallprotectiveelements,suchascovers,hatchesandgrilles,arefittedand/orclosed. • Checkallwiringconnections. Thisdevicewasdesignedtooperateinnon-hazardousenvironments,excludingapplicationsthatgenerate,orcouldpotentially generate,hazardousatmospheres.Onlyinstallthisdeviceinareasandforapplicationswhicharereliablyfreefromhazardous atmospheres. DANGER RISK OF EXPLOSION • Only install and use this deviceinsitesthatarenotatrisk. • Donotinstallorusethisdeviceinapplicationswhicharecapableofgeneratinghazardousatmospheres,suchas applications that use flammable refrigerants. 1143W01E4.01 · EV3 Web | 9 | 07/2023...
  • Page 10: Dimensions

    • Do not connect wires to unused terminals and/or to terminals labelled “No connection “(N.C.)”. 3.3 DIMENSIONS mm (in.) Fig. 1. Dimensions EV3 Web 3.4 INSTALLATION mm (in.) Fig. 2. Installation EV3 Web 1143W01E4.01 · EV3 Web | 10 | 07/2023...
  • Page 11: Minimum Distances

    3.4.1 Minimum distances mm (in.) 40 (1.57) 40 (1.57) Fig. 3. Minimum installation distances EV3 Web 1143W01E4.01 · EV3 Web | 11 | 07/2023...
  • Page 12: Electrical Connections

    2 x 0.2…1.5 2 x 0.25…1 24…14 24…14 22...14 22...14 2 x 24…18 2 x 24…16 2 x 22…18 2 x 20...16 Fig. 4. Suitable wiring for power supply and I/O SELV 1143W01E4.01 · EV3 Web | 12 | 07/2023...
  • Page 13: Permitted Lengths Of Wiring

    ETHERNET EV3 Web 9 10 11 Power Supply 9 10 11 Fig. 5. Wiring diagram EV3 Web TERMINALS Power supply input USB 2.0 input for communication Relay output Out2 (AUX) ETHERNET RJ45 connector to connect to Ethernet serial port 8-10...
  • Page 14: User Interface

    5. USER INTERFACE 5.1 INTERFACE Fig. 6. EV3 Web user interface 5.2 TOUCH KEYS Adescriptionofthetouchkeysisgivenbelow: Key... Press and release to... Press for at least 3 seconds to... • Scroll up through values • Move within a menu • Scroll down through values AccesstheFNCfunctionsmenu(functionsactivatedbykey) •...
  • Page 15: Controller Operation

    Fig. 9. Keypad locked Fig. 10. Confirmation keypad unlocked 5.4.3 Setting/changing the setpoint Withthekeypadunlocked,touchandreleasethe keytoaccessthesetpointmenu.Scrollthevalueswiththe keysandtouch to confirm the setpoint value. Fig. 11. Accessing the setpoint menu Fig. 12. Changing the setpoint 1143W01E4.01 · EV3 Web | 15 | 07/2023...
  • Page 16: Functions That Can Be Activated By Key

    5.4.5 Activating the AUX digital output by key Withthekeypadunlocked,touchandreleasethe keytomanuallyactivatetheAUXdigitaloutput.TheAUXiconwillcome Fig. 13. Activating the AUX output by key 5.4.6 Accessing the parameters Withthekeypadunlocked,touchthe keyforatleast3secondstoaccessandchangetheparameters.ThecodePA will appear. Touch the keytoenterthepassword,scrollingwiththe keysandconfirmingwiththe key;thenusethe keystoscrollthelistofparameters. Fig. 14. Accessing the parameters 1143W01E4.01 · EV3 Web | 16 | 07/2023...
  • Page 17: Regulators

    6. REGULATORS 6.1 FAN EV3 Web manages a fan according to the Pb1 probe temperature and the SP setpoint. The configuration parameters are: Par. Description Range SP Temperature setpoint. °C/°F r1...r2 r0 Setpoint differential. °C/°F 0.1...15.0 r1 Minimum value attributable to setpoint.
  • Page 18: Remote Communication Configuration

    7. REMOTE COMMUNICATION CONFIGURATION 7.1 INTRODUCTION EV3 Web can be configured to connect with EPoCA in two different ways: •  F romaPC (Windows only) through EPoCA.exe (online/offline) which can be downloaded from the website: https:/ /www.evco.it/assets/doc/EVCO-EV3200Web_configurator_for_EPoCA.zip • Fromasmartphone/tablet using the EPoCA START app.
  • Page 19: Configuration Diagram When Using A Smartphone And The Epoca Start App

    Description Erase Config. Cancels current configuration Save Config. Saves current configuration Upload Plantfile Uploads a previously saved plant file Export Plantfile Saves the plant file in a folder chosen by the user 1143W01E4.01 · EV3 Web | 19 | 07/2023...
  • Page 20 4. Setthedate,timeandlocaltimeusedandpress Next 5. Set the name of the controllers connected via RS-485 to EV3 Web and press Next EPOCA EPOCA Prev Next Prev Next 2. Date and Time 3. Controllers Day, NN MM YYYY hh:mm:ss Autoaddress Com1 Daylight saving time Addr.
  • Page 21 N.B.: Save to continue with configuration. NOTICE WRONG OR FORGOTTEN ACCESS CREDENTIALS Keep your access credentials in a safe place. caseofincorrectorlostlogincredentials,loginusingaUSBcabletoskiptheloginprocedure. 5. Setthedate,timeandlocaltimeusedandpress Next 6. Set the name of the controllers connected via RS-485 to EV3 Web and press Next EPOCA EPOCA Prev Next Prev Next 2.
  • Page 22: Configuration Using A Smartphone Or Tablet

    Fig. 26. Selecting the type of IP address and end of configuration • Enable modbus-tcp: Enables/disables Modbus TCP communication. • Operation Mode:EstablishestheoperatingmodeoftheModbusTCPnetwork: • Raw Bridge: operation for EVCO controllers without functions with RTC and not EPoCA compatible or for third-party controllers; • Cloud: operation for EPoCA compatible controllers.
  • Page 23 3. Date and time 4. Controllers Device name Date Configure Serial code Time Firmware information Daylight saving time Pacific SET DATE AND TIME PREV NEXT PREV NEXT Fig. 30. Configuring the device, date and time 1143W01E4.01 · EV3 Web | 23 | 07/2023...
  • Page 24 8. Set the name of the controllers connected via RS-485 to EV3 Web and touch NEXT 9. SetthetypeofIPaddressofthenetworkandtouch NEXT ? ? ? Plant name Plant ID 4. Controllers 5. IP Address 5. IP Address 6. End configuration Assign IP *...
  • Page 25 NEXT Fig. 33. Configurazione Modbus TCP • Operation Mode:EstablishestheoperatingmodeoftheModbusTCPnetwork: • Raw Bridge: operation for EVCO controllers without functions with RTC and not EPoCA compatible or for third-party controllers; • Cloud: operation for EPoCA compatible controllers. • Boot Delay: establishes the minimum time between the controller powering on and the start of communication.
  • Page 26: Regulation Parameters

    Recording interval. 0...240 MODBUS CONFIGURATION Group LA MODBUS protocol controller address. 0...247 MODBUS transmission speed (baud rate). 0 = 2400; 1 = 4800; baud 0...3 2 = 9600; 3 = 19200. 1143W01E4.01 · EV3 Web | 26 | 07/2023...
  • Page 27: Modbus Tcp Functions And Resources

    Fig. 36. Framing of a message using the Modbus TCP ForfurtherinformationrelatingtotheModbusprotocol,visittheofficialModbuswebsite:www.modbus.org. 9.2 MANAGING MODBUS CONNECTIONS OVER A TCP NETWORK EV3 Web supports up to 5 concurrent Modbus client connections. If a new connection request is received and the number of connectionsisalreadyatthelimit,theconnectionisrejected. 9.3 MODBUS MESSAGE STRUCTURE TheModbusprotocolusesa16-bitword.TheModbusmessagestartswithaheader.AModbusmessageusesaModbus...
  • Page 28: Modbus Functions And Registers

    NOTICE NO COMMUNICATION Do not change the default value of the BLE parameter. 9.6.2 Cloud + Modbus TCP In this operating mode it is possible to use up to 10 devices (1 EV3 Web+9compatibleEPocAdevices) Client (SCADA) Ethernet RS-485 EV3 Web Compatible EPoCA devices Fig.
  • Page 29: Modbus Tcp Only

    9.6.3 Modbus TCP only In this operating mode it is possible to use up to 20 devices (1 EV3 Web + 19 compatibleEPocAdevices). Client (SCADA) Ethernet RS-485 EV3 Web Devices also not EPoCA compatible Fig. 38. Modbus TCP only Setup •...
  • Page 30: Ev3 Web Modbus Addresses

    9.8 EV3 WEB MODBUS ADDRESSES 9.8.1 Table of Modbus Parameters Filter DATA Par. Description Val. Adr. Range value SIZE SETPOINT group SP Temperature setpoint. 1538 WORD r1...r2 °C/°F ANALOGUE INPUT group CA1 Probe Pb1 offset. 1539 RW BYTES -25.0...25.0 °C/°F P0 Probe type.
  • Page 31: Table Of Modbus Resources

    Prog.Firmware. 65291 WORD 65521 ... Serial number. WORD 65524 Digital input alarm ID3. 1 BIT Pr1 Temperature probe error. 1 BIT RTC Clockalarm. 1 BIT Cth Compressor thermal switch alarm. 1 BIT 1143W01E4.01 · EV3 Web | 31 | 07/2023...
  • Page 32: Diagnostics

    10. DIAGNOSTICS Thetablebelowlistsalarmswiththeircorrespondingsolutions.Tosignalanalarm,theLEDalarmlightsup and the buzzer sounds.EveryalarmisrecordedintheAlarmmenu. 10.1 EV3 Web alarms table Code Description Cause Effects Resolution • Probenotworking • Code Pr1 displayed • Checkthetypeofprobe(PO) • Probe incorrectly Probe error • AlarmoutputON • Checkprobewiring connected • Regulation suspended • Change type of probe •...
  • Page 33 This page has been intentionally left empty. 1143W01E4.01 · EV3 Web | 33 | 07/2023...
  • Page 34 The customer (manufacturer, installer or end user) assumes all responsibility for the configuration of the device. EVCO accepts no liability for any possible errors in this document and reserves the right to make any changes at any time without prejudice to the essential functional and safety features of the equipment.

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