Full Vision TRACK MASTER TMX428 Owner's Manual
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Full Vision TRACK MASTER TMX428 Owner's Manual

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MEDICAL TREADMILL
OWNER'S MANUAL
TMX428
TMX428CP
TMX428 Owner's Manual
317-160-284 Rev 8
June 2023

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Summary of Contents for Full Vision TRACK MASTER TMX428

  • Page 1 MEDICAL TREADMILL OWNER’S MANUAL TMX428 TMX428CP TMX428 Owner’s Manual 317-160-284 Rev 8 June 2023...

  • Page 3: Contact Information

    ECG and VO systems. If you have a question or need assistance, please contact your system integrator first. Manufactured by: (Regulatory affairs only) 3017 Full Vision Drive Emergo Europe Newton, KS 67114 USA Westervoortsedijk 60 http://www.full-vision.com 6827 AT Arnhem http://www.trackmastertreadmills.com...

  • Page 4: Publication Information

    Safety Information TRACKMASTER Publication Information The information in this manual applies only to the TMX428 Treadmill, and TMX428CP Treadmill. It does not apply to earlier versions. Due to continuing product innovation and state of the art design, specifications in this manual are subject to change without notice. ®...

  • Page 5: Table Of Contents

    TRACKMASTER Table of Contents Content Table of Contents Contact Information ......................i Publication Information ...................... ii Introduction ........................7 Intended User ........................7 Intended Use ........................7 Regulatory and Safety Information ..................8 Reporting of serious incident ....................8 Safety Conventions ......................9 Safety Hazards ........................
  • Page 6 Table of Contents TRACKMASTER Drive System ........................26 Speed Range........................26 Incline Range ........................26 Running Surface........................ 26 Communication Ports......................26 Floor Surface Footprint ..................... 26 Operating and Storage Condition Recommendations ............26 Power Requirements ....................... 27 Hi-Pot Test Instructions ....................29 Uncrating, Setup and Assembly..................
  • Page 7 TRACKMASTER Table of Contents MANUAL OPERATION: ....................48 BUILT-IN PROGRAM OPERATION ................50 Pre-Programmed Protocol Workout Data ................. 50 Pre-Programmed Fitness Workout Data ................53 User Defined Programming ....................56 Preventive Maintenance ....................57 Reprocessing Instructions ....................57 Daily Maintenance ......................57 Weekly Maintenance ......................
  • Page 8 Introduction Ch. 1 TRACKMASTER TMX428 Owner’s Manual 317-160-284 Rev 8 June 2023...

  • Page 9: Introduction

    TRACKMASTER Ch. 1 Introduction Introduction ® Congratulations on the purchase of your new TRACKMASTER treadmill. These fine machines have been in production since 1977 and represent state-of-the-art design for heavy-duty ® institutional use. The TRACKMASTER treadmill has gained worldwide recognition as one of the ®...

  • Page 10: Regulatory And Safety Information

    Introduction Ch. 1 TRACKMASTER Contraindications: • Acute myocardial infarction within 2 to 3 days • Unstable angina not previously stabilized by medical therapy • Uncontrolled cardiac arrhythmias causing symptoms or hemodynamic compromise • Symptomatic severe aortic stenosis • Uncontrolled symptomatic heart failure •...

  • Page 11: Safety Conventions

    TRACKMASTER Ch. 1 Introduction Safety Conventions A Hazard is a source of potential injury to a person, property, or the system. This manual uses the terms NOTE, CAUTION, and WARNING to point out hazards and to designate a degree or level of seriousness. Familiarize yourself with the following definitions and their significance.
  • Page 12 Introduction Ch. 1 TRACKMASTER • Ask each user to perform a supervised "test usage" at minimum belt speed to review and practice usage techniques. • Serious injury could result from loss of balance or falls. To reduce the possibility of serious injury, carefully observe the following precautions.

  • Page 13: Classification Of Medical Device

    TRACKMASTER Ch. 1 Introduction WARNING The potential for foot crush injury at frontal end of treadmill at lift mechanism (landing gear) when treadmill is descending. Keep feet and hands away from this area at all times. Potential foot crush injury at rearward side rail, rear of side rail and rear roller exists when treadmill approaches full elevation.

  • Page 14: Me Systems

    Introduction Ch. 1 TRACKMASTER Table 1: Guidance and Manufacturer’s Declaration – Emissions The TMX428 Series is intended for use in the electromagnetic environment specified below. The customer or user of the TMX428 Series should ensure that it is used in such an environment. Electromagnetic Environment –...

  • Page 15: Systems That Is Not Life-Supporting

    TRACKMASTER Ch. 1 Introduction Table 4: Guidance and Manufacturer’s Declaration – Immunity ME Equipment and ME Systems that is NOT Life-supporting The TMX428 Series is intended for use in the electromagnetic environment specified below. The customer or user of the TMX428 Series should ensure that it is used in such an environment. Electromagnetic Environment –...

  • Page 16: Responsibility Of The Manufacturer

    Introduction Ch. 1 TRACKMASTER Responsibility of the Manufacturer Full-Vision Inc. is responsible for the effects of safety, reliability, and performance of the treadmill only if the following conditions are met: • Assembly operations, extensions, readjustments, modifications, or repairs are carried out by authorized personnel.

  • Page 17: Product And Package Information

    TRACKMASTER Ch. 1 Introduction • Verify the Patient and Operator understands how to stop the machine in the event of malfunction or emergency. • Patient should not wear loose fitting nylon material when exercising on this treadmill to avoid generating Electrostatic Discharge. •...
  • Page 18 Introduction Ch. 1 TRACKMASTER Symbol Description/Definition Serial Number Indicates the manufacturer's serial number. Manufacturer Name, Address and Manufacturing (Year-Month-Date) Indicates the name and address for the manufacturer of this device. CAUTION: CONSULT ACCOMPANYING DOCUMENTS - There may be specific warnings or precautions associated with the device that are not otherwise found on the label.
  • Page 19 TRACKMASTER Ch. 1 Introduction Symbol Description/Definition This equipment complies with the EU WEEE marking requirement for proper disposal of electrical and electronic waste in accordance with the European Directive. This directive calls for separation and recovery or reuse of used electrical or electronic equipment upon end of life EEE disposal.

  • Page 20: Label Locations

    Introduction Ch. 1 TRACKMASTER Symbol Description/Definition United Kingdom Responsible Person Importer: Indicates the entity importing the medical device into the locale. Label Locations This section identifies the labels and their locations on the product and packaging. TMX428 & TMX428CP TMX428 Owner’s Manual 317-160-284 Rev 8 June 2023...
  • Page 21 TRACKMASTER Ch. 1 Introduction Shipping TMX428 & TMX428CP DETAIL 1 TMX428 Owner’s Manual 317-160-284 Rev 8 June 2023...
  • Page 22 Introduction Ch. 1 TRACKMASTER Item Label Location Description TMX428 on Identifies Reading of the center handrail Owner’s Manual TMX428CP center console Stop on RH or Identifies E-Stop LH end cap on handrail Identifies the Caution Front of the Electrical shock hazard device on the hood Identifies the Caution...
  • Page 23 TRACKMASTER Ch. 1 Introduction Identifies Unique Device Front of the Identifier device on • motor pan & (01) GTIN Number on Shipping • (11) Manufacture Date label. • (21) Serial Number On shipping Identifies the following container. information for shipping: •...

  • Page 24: Serial Decal Information

    “B” applied parts Service Information This section provides information pertaining to the maintenance and servicing of the system. Familiarize yourself with this information before requesting service from Full Vision or its authorized representatives. Service Requirements Failure on the part of the responsible individual, hospital, or institution using this equipment to implement a satisfactory maintenance schedule may cause undue equipment failure and possible safety hazards.

  • Page 25: Manual Information

    Introduction warranty voids that warranty. It is the user's responsibility to report the need for service to Full Vision or to one of their authorized agents. Manual Information This section provides information for the correct use of this manual. Keep this manual with the equipment at all times and periodically review it.
  • Page 26 Specifications Ch. 2 TRACKMASTER TMX428 Owner’s Manual 317-160-284 Rev 8 June 2023...

  • Page 27: Specifications

    TRACKMASTER Ch. 2 Specifications Specifications Directional Orientation References to left, right, front, and rear are based on the assumption that you are standing on the treadmill (TMX-428), facing the control console (TMX-428CP). All parts listed below are considered Patient Applied Parts except where noted. Item Description Patient Grab Rails...

  • Page 28: Safety Systems

    Ch. 2 TRACKMASTER Specifications Safety Systems • Dual comparative speed sensors • Auto runaway shutdown • Auto communication loss shutdown • Manual twist lock Emergency Stop button • Manual Patient Safety Tether • Braking system for safe patient offloading TMX428CP Programmable Control •...

  • Page 29: Power Requirements

    TRACKMASTER Ch. 3 Power Requirements Power Requirements The TMX428 110V and TMX428CP 110V are designed to operate on a dedicated 110-120 VAC 20-amp power supply. The TMX428 220V and TMX428CP 220V are designed to operate on a dedicated 220/240 VAC 15-amp. Make sure that the treadmill is connected to an outlet that looks like the following illustration.
  • Page 30 TRACKMASTER Power Requirements Ch. 3 WARNING ® TRACKMASTER treadmills must be grounded to reduce the risk of electrical shock. If a malfunction occurs, earth grounding provides a path of least resistance for an electric current. Ungrounded connections must not be used. No other equipment may be used on the electrical circuit with the device.

  • Page 31: Hi-Pot Test Instructions

    TRACKMASTER Ch. 4 Hi-Pot Test Hi-Pot Test Instructions This test must only be performed by a qualified electrician. ® Your Trackmaster Treadmill has been Hi-Pot tested at the factory just prior to shipment and found to be within specifications. However, some facilities require Hi Pot test verification before the treadmill is put ®...
  • Page 32 Ch. 4 TRACKMASTER Hi-Pot Test TMX428 Owner’s Manual 317-160-284 Rev 8 June 2023...

  • Page 33: Uncrating, Setup And Assembly

    TRACKMASTER Ch. 5 Uncrating, Setup and Assembly Uncrating, Setup and Assembly ® TRACKMASTER treadmills are shipped fully assembled and packaged in a knock down condition. They are designed to pass through a standard 36” door opening measuring at least 35½”. It will be necessary to remove the door from the jam in most cases if the door is not capable of opening fully parallel to door opening.

  • Page 34: Uncrating Instructions

    Ch. 5 TRACKMASTER Uncrating, Setup and Assembly Uncrating Instructions Tools recommended for uncrating • Safety Knife The treadmill is shipped in a cardboard box with a wood pallet. Cut the 3 nylon straps holding the cardboard cover to the wood pallet. Remove the cardboard box by lifting straight up from one end to clear the treadmill.

  • Page 35: Initial Setup Instruciton

    TRACKMASTER Ch. 5 Uncrating, Setup and Assembly When moving or relocating the treadmill use a furniture dolly or floor dolly. Position the dolly at the elevation pivot point to provide treadmill balance. Place Here NOTE: When moving to final destination you may experience a narrow passage or doorway. The treadmill can be tipped on the side with handrails in the folded position.
  • Page 36 Ch. 5 TRACKMASTER Uncrating, Setup and Assembly the crate. This prevents the internal wires running down the handrail mount to the motor pan from being cut. Swing the handrail assembly into the operating position and insert (2) 3/8-16 bolts and 3/8 lock washer each side and tighten securely.

  • Page 37: Tmx428Cp & Tmx58 Control Assembly

    TRACKMASTER Ch. 5 Uncrating, Setup and Assembly TMX428CP & TMX58 Control Assembly 3. Figure 5-2 shows the mounting components included with the shipment of the treadmill. The kit contains: • (4) ¼-20 bolts • (1) Black cover • (4) #10-32 Screws •...

  • Page 38: Location

    Ch. 5 TRACKMASTER Uncrating, Setup and Assembly Location Place the treadmill on a firm and level hard surface that is free of tile grout lines. The illustration below shows the minimum recommended clearances from the treadmill edges to any obstruction for dismount and safety purposes.

  • Page 39: Final Setup - Running Belt Tension Adjustment

    TRACKMASTER Ch. 5 Uncrating, Setup and Assembly Final Setup - Running Belt Tension Adjustment Your TRACKMASTER® running belt has been pre-tensioned at the factory and run for a minimum of 4 hours prior to shipment. It may, however, be necessary to adjust the belt tension when the treadmill is run in its final location.
  • Page 40 Ch. 5 TRACKMASTER Uncrating, Setup and Assembly Final Setup - Test Plug Procedure ® Each TRACKMASTER TMX428 Series treadmill includes an RS- 232 test plug that enables you to test the operation of the treadmill without the ECG unit attached. The plug is located on the left side of ®...
  • Page 41 Ch. 5 Uncrating, Setup and Assembly NOTE: Unsuccessful completion of the preceding testing procedure indicates a problem with the setup. Call Full Vision or one of their authorized agents to trouble shoot failure of test plug procedure. ® 9. Remove the test connector and place back on the Velcro holder.
  • Page 42 Operating Instructions Ch.6 TRACKMASTER TMX428 Owner’s Manual 317-160-284 Rev 8 June 2023...

  • Page 43: Operating Instructions

    Before operating the TMX428 and TMX428CP, familiarize yourself with the following safety control features of the treadmills. Electrical Safety Tests The electrical safety of this installation is the responsibility of the customer, not Full Vision, Inc ® (TRACKMASTER ). In hospitals, contact your in-house biomedical technician, electrician, or technically qualified personnel.

  • Page 44: Patient Safety Tether Switch

    Operating Instructions Ch.6 TRACKMASTER • Use the controlling equipment to terminate the exercise session and turn off the treadmill. Patient Safety Tether Switch The patient safety tether switch is a safety device for patient safety use in emergency situations to stop the treadmill.

  • Page 45: Patient Safety Tether Switch Check

    TRACKMASTER Ch. 6 Operating Instructions seconds. Pressing the ESB or Patient Safety Tether activation will also serve the purpose of entering the “Power Up Sequence”. Note: Pressing down on the RED cap of the Patient Safety Tether for greater than 3/4 seconds will result in activation of the Patient Safety Tether.
  • Page 46 Operating Instructions Ch.6 TRACKMASTER elevation is maintained, and belt remains locked for 3 mins. The Host system may display “No Communication” momentarily, then reestablish communication. Press the “Start” button on the Host system to resume the Exercise test cycle at the speed and elevation as commanded by the Host system.

  • Page 47: Programmable Control Instructions Tmx428Cp

    TRACKMASTER Ch. 6 Operating Instructions Programmable Control Instructions TMX428CP ® The TRACKMASTER TMX428CP Programmable Control model is a dual purpose treadmill capable of operating for cardiac stress testing or aVO pulmonary evaluation. The display automatically changes from a blue, full information screen (typically found on fitness treadmills), to a black screen under controlled thru communication.

  • Page 48: Control Panel Display

    Operating Instructions Ch.6 TRACKMASTER Control Panel Display : The blue display screen in the center of the console provides information on how to begin your workout and provides continuous user performance data throughout the workout session. Additionally, it serves as a user interface allowing optional input of user information when a new workout begins.
  • Page 49 TRACKMASTER Ch. 6 Operating Instructions Control Panel Button Descriptions: Start button: The green start button is used to begin a workout session. When a new user steps onto the machine and the startup information is displayed on the screen, pressing the start button will immediately begin a 3 second countdown of the belt start at minimum belt speed.

  • Page 50: Workout Graphics

    Operating Instructions Ch.6 TRACKMASTER WORKOUT GRAPHICS 1. The entire workout is represented in the form of a colored bar graph which depicts increasing workout intensity as well as workout progression and current treadmill settings. These values can be displayed in either Metric or English measurements. 2.
  • Page 51 TRACKMASTER Ch. 6 Operating Instructions 6. Press the + or – button until the desired weight appears on the screen. 7. Press the ENTER button to continue. 8. Press the + or – button until the correct gender appears on the screen. 9.

  • Page 52: Built-In Program Operation

    Operating Instructions Ch.6 TRACKMASTER BUILT-IN PROGRAM OPERATION There are 10 pre-programmed workouts within the control. Select from (5) Pre-Programmed protocols and (5) interval training routines. To access these programs, complete the following steps: The following (5) Pre-Programmed Protocols are explained here. 15.
  • Page 53 TRACKMASTER Ch. 6 Operating Instructions Gerkin Protocol (Firefighter’s Test) Speed Time KPM / MPH Incline Warm-up 3 min Stage 1 1 min Stage 2 1 min Stage 3 1 min Stage 4 1 min Stage 5 1 min Stage 6 1 min Stage 7 1 min...
  • Page 54 Operating Instructions Ch.6 TRACKMASTER Balke- Male Speed Time KPM / MPH Incline Warm-up 2 min Stage 1 1 min Stage 2 1 min Stage 3 1 min Stage 4 1 min Stage 5 1 min Stage 6 1 min Stage 7 1 min Stage 8 1 min...

  • Page 55: Pre-Programmed Fitness Workout Data

    TRACKMASTER Ch. 6 Operating Instructions Pre-Programmed Fitness Workout Data 17. To access Pre-Programmed Fitness Workouts, use the + / - key to highlight the selection and press the Yellow Enter button. 18. The screen at the right shows the (5) Fitness workouts the user can choose from.
  • Page 56 Operating Instructions Ch.6 TRACKMASTER SPEED INTERVAL WORKOUT Speed Time KPH / MPH Incline Warm-up 1.5 min Stage 1 0.5 min Stage 2 1.5 min Stage 3 0.5 min Stage 4 1.5 min Stage 5 0.5 min Stage 6 1.5 min Stage 7 0.5 min Stage 8...
  • Page 57 TRACKMASTER Ch. 6 Operating Instructions PEAK INTERVAL WORKOUT Speed Time KPH / MPH Incline Warm-up 1.5 min Stage 1 0.5 min Stage 2 1.5 min Stage 3 0.5 min Stage 4 1.5 min Stage 5 0.5 min Stage 6 1.5 min Stage 7 0.5 min Stage 8...

  • Page 58: User Defined Programming

    Operating Instructions Ch.6 TRACKMASTER User Defined Programming 19. To access User Defined menu, use the + / - key to highlight the selection and press the Yellow enter button. NOTE: Any of the User Defined Programs can be altered in intensity merely by pressing + / - for belt speed or incline.

  • Page 59: Preventive Maintenance

    TRACKMASTER Ch. 7 Preventive Maintenance Preventive Maintenance ® Regular cleaning and maintenance is essential to keep your TRACKMASTER treadmill operating at its best for many years. We recommend that you record all maintenance and service in a log (as shown in Appendix A).

  • Page 60: Semiannual Maintenance

    Ch. 7 TRACKMASTER Preventive Maintenance Semiannual Maintenance • Evaluate the condition of the deck and belt. • Adjust the belt to assure proper alignment. • Check running belt adjustment. • Check drive belt tension adjustment. • Clean and lubricate the treadmill elevation screw. •...

  • Page 61: Running Belt Tension Adjustment

    TRACKMASTER Ch. 7 Preventive Maintenance Check the belt after 2 minutes, with the treadmill running at approximately 7.0 mph (11.3 km/h). If the belt does not correct itself, continue with slight turns until the belt is in the center of the rear roller.

  • Page 62: Drive Belt Tension Adjustment

    Ch. 7 TRACKMASTER Preventive Maintenance Drive Belt Tension Adjustment This procedure requires the following tool: 1/8” Allen Wrench • 3/4” Socket or Box Wrench • • 3/4” Wrench • Tape measure NOTE: Because this adjustment is not covered under your warranty, it is important that you review these instructions thoroughly before proceeding.

  • Page 63: Exterior Care

    TRACKMASTER Ch. 7 Preventive Maintenance Exterior Care The powder-coat finish on your treadmill is an extremely durable finish and requires minimal care. Do not allow perspiration to build up on your treadmill. Wipe the unit daily. (Refer to Appendix B Reprocessing Instructions) •...
  • Page 64 Ch. 7 TRACKMASTER Preventive Maintenance TMX428 Owner’s Manual 317-160-284 Rev 8 June 2023...

  • Page 65: Troubleshooting

    Your in-house biomedical technician or technically qualified personnel can perform basic troubleshooting. Advanced troubleshooting may be found in the TMX428 TMX58 Service Manual shipped with your system or contact Full Vision for support. Power Switch Will Not Illuminate This procedure requires the use of a meter that is capable of reading at least 250 VAC and measure ohms.

  • Page 66: Running Belt Slips When In Use

    Ch. 8 TRACKMASTER Troubleshooting 3. The Control console has a blue screen with establishing communication in yellow remains on the screen. Verify the J12 connector on the lower smart power supply board, and the J8 connector on the upper LCD circuit board located in the Control Console. This is the main communication cable and is critical to have the connector properly seated on the connector.

  • Page 67: Maintenance Log

    TRACKMASTER Maintenance Log Appendix Maintenance Log Serial #_______________________________Date Purchased_______________ Purchased From ________________________Phone_______________________ DATE HOURS SERVICE COMPLETED COST TMX428 Owner’s Manual 317-160-284 Rev 8 June 2023...
  • Page 68 TRACKMASTER Reprocessing Instructions TMX428 Owner’s Manual 317-160-284 Rev 8 June 2023...

  • Page 69: Reprocessing Instructions

    TRACKMASTER Reprocessing Instructions Appendix Reprocessing Instructions The following reprocessing instructions apply to all treadmills. The treadmill is neither sterile nor can it be sterilized. Manufacturer: Full Vision Inc Symbol: Device(s): Treadmills WARNINGS Before cleaning the device, turn the main power switch to OFF and disconnect the treadmill from its power outlet.
  • Page 70 TRACKMASTER Reprocessing Instructions 25 cm (9.8 x 9.8 in) size cloth / paper towel and manually clean item 1, 2, & 6 (if applicable). Reference Image 1 for corresponding items. Note: Do not spray cleaning chemical directly on the device Step 3 –...
  • Page 71 TRACKMASTER Reprocessing Instructions Storage Additional No additional requirements Information Manufacturer Full Vision Inc. Contact Email: tmservice@full-vision.com Item Description Emergency Stop Button Patient Grab Handrails Pull Tether Switch / Magnetic Tether Hood Running Belt Controller (if applicable) The instructions provided have been validated by the manufacturer of the medical device as being capable of preparing a medical device for reuse.
  • Page 73 TRACKMASTER 3017 Full Vision Drive Newton, KS. 67114 www.full-vision.com www.trackmastertreadmills.com Assembled in Newton, KS. U.S.A. © 2023 Full Vision Inc.

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