Full Vision TRACK MASTER TMX428 Owner's Manual
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Full Vision TRACK MASTER TMX428 Owner's Manual

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MEDICAL TREADMILL
OWNER'S MANUAL
TMX428
TMX428CP
TMX428 Owner's Manual
317-160-284 Rev 6
February 2021

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Summary of Contents for Full Vision TRACK MASTER TMX428

  • Page 1 MEDICAL TREADMILL OWNER’S MANUAL TMX428 TMX428CP TMX428 Owner’s Manual 317-160-284 Rev 6 February 2021...

  • Page 3: Contact Information

    ECG and VO systems. If you have a question or need assistance, please contact your system integrator first. Manufactured by: (Regulatory affairs only) Emergo Europe 3017 Full Vision Drive Prinsessegracht 20 Newton, KS 67114 USA 2514AP The Hague http://www.full-vision.com The Netherlands http://www.trackmastertreadmills.com...

  • Page 4: Publication Information

    Safety Information TRACKMASTER Publication Information The information in this manual applies only to the TMX428 Treadmill, and TMX428CP Treadmill. It does not apply to earlier versions. Due to continuing product innovation and state of the art design, specifications in this manual are subject to change without notice. ®...

  • Page 5: Table Of Contents

    TRACKMASTER Contents Content Table of Contents Contact Information ......................i Publication Information ...................... ii Chapter 1 Introduction......................... 7 Intended User ........................7 Intended Use ........................7 Regulatory and Safety Information ..................8 Reporting of serious incident ....................8 Safety Conventions ......................9 Safety Hazards ........................
  • Page 6 Contents TRACKMASTER Communication Ports......................24 Floor Surface Footprint ..................... 24 Operating and Storage Condition Recommendations ............24 Chapter 3 Power Requirements ....................25 Chapter 4 Hi-Pot Test Instructions ................... 27 Chapter 5 Uncrating, Setup and Assembly ................29 Uncrating Instructions ...................... 29 Initial Setup Instruciton.....................
  • Page 7 TRACKMASTER Contents Reprocessing Instructions ....................51 Daily Maintenance ......................51 Weekly Maintenance ......................51 Monthly Maintenance ....................... 51 Semiannual Maintenance ....................52 Belt Cleaning and Inspection .................... 52 Running Belt Tracking Adjustment .................. 52 Running Belt Tension Adjustment..................53 Drive Belt Tension Adjustment ..................54 Exterior Care ........................
  • Page 8 Contents TRACKMASTER TMX428 Owner’s Manual 317-160-284 Rev 6 February 2021...

  • Page 9: Chapter 1 Introduction

    TRACKMASTER Ch. 1 Introduction Introduction ® Congratulations on the purchase of your new TRACKMASTER treadmill. These fine machines have been in production since 1977 and represent state-of-the-art design for heavy-duty ® institutional use. The TRACKMASTER treadmill has gained worldwide recognition as one of ®...

  • Page 10: Regulatory And Safety Information

    Introduction Ch. 1 TRACKMASTER Contraindications:  Acute myocardial infarction within 2 to 3 days  Unstable angina not previously stabilized by medical therapy  Uncontrolled cardiac arrhythmias causing symptoms or hemodynamic compromise  Symptomatic severe aortic stenosis  Uncontrolled symptomatic heart failure ...

  • Page 11: Safety Conventions

    TRACKMASTER Ch. 1 Introduction Safety Conventions A Hazard is a source of potential injury to a person, property, or the system. This manual uses the terms NOTE, CAUTION, and WARNING to point out hazards and to designate a degree or level of seriousness. Familiarize yourself with the following definitions and their significance.
  • Page 12 Introduction Ch. 1 TRACKMASTER  Note the location of the emergency stop controls and their operation before starting a test or workout.  The Patient must always wear the Stop Tether lanyard wrist strap before operating the treadmill.  THIS DEVICE IS NOT intended for use by persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the treadmill by a person responsible for their safety.
  • Page 13 TRACKMASTER Ch. 1 Introduction  Never drape garments, hook-up leads, or other equipment over the side rails or drop objects on the belt while the treadmill is running.  Do not allow moisture or oils to accumulate on equipment, creating a slip hazard. WARNING Serious injury or death could result from electrical shock.

  • Page 14: Classification Of Medical Device

    Introduction Ch. 1 TRACKMASTER Classification of Medical Device This device is classified as follows, according to IEC 60601-1: Medical Device Classification Category Classification Type of protection against electrical shock Class I motor operated physical medicine machine. Degree of protection against electrical Type B external application applied part.

  • Page 15: Me Systems

    TRACKMASTER Ch. 1 Introduction Table 1: Guidance and Manufacturer’s Declaration – Emissions The TMX428 Series is intended for use in the electromagnetic environment specified below. The customer or user of the TMX428 Series should ensure that it is used in such an environment. Electromagnetic Environment –...

  • Page 16: Systems That Is Not Life-Supporting

    Introduction Ch. 1 TRACKMASTER Table 4: Guidance and Manufacturer’s Declaration – Immunity ME Equipment and ME Systems that is NOT Life-supporting The TMX428 Series is intended for use in the electromagnetic environment specified below. The customer or user of the TMX428 Series should ensure that it is used in such an environment. Electromagnetic Environment –...

  • Page 17: Responsibility Of The Manufacturer

    TRACKMASTER Ch. 1 Introduction Responsibility of the Manufacturer Full-Vision Inc. is responsible for the effects of safety, reliability, and performance of the treadmill only if the following conditions are met: • Assembly operations, extensions, readjustments, modifications, or repairs are carried out by authorized personnel.

  • Page 18: Symbols

    Introduction Ch. 1 TRACKMASTER Keep all cords clear of patient to avoid trip hazards. Never attempt to remove the motor pan hood or do electrical repairs yourself. Repairs should only be done by a factory authorized repair provider. Always unplug the TMX428 and TMX428CP when servicing, inspecting or cleaning the treadmill.
  • Page 19 TRACKMASTER Ch. 1 Introduction Symbol Description/Definition CAUTION: CONSULT ACCOMPANYING DOCUMENTS - There may be specific warnings or precautions associated with the device that are not otherwise found on the label. Consult the accompanying documentation for more information about safely using this device. CAUTION: ELECTRIC SHOCK - Indicates the presence of hazardous energy circuits or electric shock hazards.
  • Page 20 Introduction Ch. 1 TRACKMASTER Symbol Description/Definition This equipment complies with the EU WEEE marking requirement for proper disposal of electrical and electronic waste in accordance with the European Directive. This directive calls for separation and recovery or reuse of used electrical or electronic equipment upon end of life EEE disposal.

  • Page 21: Product And Package Information

    TRACKMASTER Ch. 1 Introduction Product and Package Information This section identifies the labels and their locations on the product and packaging. TMX428 & TMX428CP Shipping TMX428 & TMX428CP TMX428 Owner’s Manual 317-160-284 Rev 6 February 2021...
  • Page 22 Introduction Ch. 1 TRACKMASTER DETAIL 1 Item Label Location Description TMX428 on Identifies Reading of the center handrail Owner’s Manual TMX428CP center console Stop on RH or Identifies E-Stop LH end cap on handrail Identifies the Caution Front of the Electrical shock hazard device on the hood...
  • Page 23 TRACKMASTER Ch. 1 Introduction Identifies the location for the Front of device RS232 & USB connection point. Identifies Warning-Risk of TMX428CP injury- Keep children under Front of control panel. the age of 13 away from machine. On side channel Right Identifies Customer LOGO Customer Decal &...

  • Page 24: Serial Decal Information

    Ch. 1 TRACKMASTER Serial Decal Information Serial Decal Format Item Name Description Manufacturer Full Vision Inc. Model Number Identifies model of treadmill Part Number Manufacturers part number Voltage Specifies operating voltage of treadmill Hertz Specifies the electrical hertz of treadmill...

  • Page 25: Chapter 2 Specifications

    TRACKMASTER Ch. 2 Specifications Specifications Directional Orientation References to left, right, front, and rear are based on the assumption that you are standing on the treadmill (TMX-428), facing the control console (TMX-428CP). All parts listed below are considered Patient Applied Parts except where noted. Item Description Patient Grab Rails Emergency Stop Button...

  • Page 26: Safety Systems

    Specifications Ch. 2 TRACKMASTER Safety Systems  Dual comparative speed sensors  Auto runaway shutdown  Auto communication loss shutdown  Manual twist lock Emergency Stop button  Manual Stop Tether  Braking system for safe patient offloading TMX428CP Programmable Control ...

  • Page 27: Chapter 3 Power Requirements

    TRACKMASTER Ch. 3 Power Requirements Power Requirements The TMX428 and TMX428CP are designed to operate on a dedicated 110-120 VAC 20-amp power supply or optional 220/240 VAC 15-amp. Make sure that the treadmill is connected to an outlet that looks like the following illustration.
  • Page 28 Power Requirements Ch. 3 TRACKMASTER WARNING ® TRACKMASTER treadmills must be grounded to reduce the risk of electrical shock. If a malfunction occurs, grounding provides a path of least resistance for an electric current. Ungrounded connections must not be used. No other equipment may be used on the electrical circuit with the device.

  • Page 29: Hi-Pot Test Instructions

    TRACKMASTER Ch. 4 Hi-Pot Test Hi-Pot Test Instructions This test must only be performed by a qualified electrician. ® Your Trackmaster Treadmill has been Hi-Pot tested at the factory just prior to shipment and found to be within specifications. However, some facilities require Hi Pot test verification before the treadmill is put into service.
  • Page 30 Power Requirements Ch. 4 TRACKMASTER TMX428 Owner’s Manual 317-160-284 Rev 6 February 2021...

  • Page 31: Uncrating, Setup And Assembly

    TRACKMASTER Ch. 5 Set-up Instructions Uncrating, Setup and Assembly ® TRACKMASTER treadmills are shipped fully assembled and packaged in a knock down condition. They are designed to pass through a standard 36” door opening measuring at least 35½”. It will be necessary to remove the door from the jam in most cases if the door is not capable of opening fully parallel to door opening.
  • Page 32 Set-up Instructions Ch. 5 TRACKMASTER Step 3 Step 1 Lift Here Step 2 8. When moving or relocating the treadmill use a furniture dolly or floor dolly. 9. Position the dolly at the elevation pivot point to provide treadmill balance. Place Here Note: When moving to final destination you may experience a narrow passage or doorway.

  • Page 33: Initial Setup Instruciton

    TRACKMASTER Ch. 5 Set-up Instructions Initial Setup Instruciton Tools required for assembly 5/16 Allen wrench (supplied) 1. With the help of a 2nd person, swing the handrail assembly into the operating position and insert (2) 3/8-16 bolts and 3/8 lock washer each side and tighten securely. 2.

  • Page 34: Tmx428Cp & Tmx58 Control Assembly

    Set-up Instructions Ch. 5 TRACKMASTER TMX428CP & TMX58 Control Assembly 4. Figure 5-2 shows the mounting components included with the shipment of the treadmill. The kit contains:  (4) ¼-20 bolts  (1) Black cover  (4) #10-32 Screws  (2) Rubber isolators ...

  • Page 35: Safe Handling Guidelines

    TRACKMASTER Ch. 5 Set-up Instructions Safe Handling Guidelines  Do not attempt to move the treadmill with the handrails in the shipping position due to the possibility of cutting the internal wiring. You must either fully secure the handrails in their upright position or secure handrails in the folded position with 3/8-16 bolt.

  • Page 36: Final Setup - Running Belt Tracking Adjustment

    Set-up Instructions Ch. 5 TRACKMASTER The TMX428 and TMX428CP conforms to FCC class B rating for electromagnetic emissions. It is recommended not to place the treadmill closer than 5ft. (1.5m) from sensitive electronic devices within the room or in an adjacent room. If an interference problem occurs, move the treadmill farther away from the sensitive device or relocate either device to another area, or consult with an EMI specialist for ways to shield the room from electromagnetic radiation.
  • Page 37 TRACKMASTER Ch. 5 Assembly and Setup Final Setup - Test Plug Procedure ® Each TRACKMASTER TMX428 Series treadmill includes an RS-232 test plug that enables you to test the operation of the treadmill without the ECG unit attached. The plug is located on the left side of the treadmill secured to the frame by Velcro.
  • Page 38 Assembly and Setup Ch. 5 TRACKMASTER Communication Access Location The communication ports are located at the very front of the treadmill near the center of the unit. Two ports are offered with equal communication capability. The standard “Female” RS232 port and a new USB “B”...

  • Page 39: Chapter 6 Operating Instructions

    Before operating the TMX428 and TMX428CP, familiarize yourself with the following safety control features of the treadmills. Electrical Safety Tests The electrical safety of this installation is the responsibility of the customer, not Full Vision, Inc ® (TRACKMASTER ). In hospitals, contact your in-house biomedical technician, electrician, or technically qualified personnel.

  • Page 40: Pull Tether Switch

    Operating Instructions Ch.6 TRACKMASTER Pull Tether Switch The pull tether switch is a safety device for patient safety use in emergency situations to stop the treadmill. CAUTION: Activation of the pull tether, the treadmill has a controlled deceleration rate of 2.5 MPH per second to 0.0 MPH and held at 0.0 MPH for 3 minutes or until power cycle.

  • Page 41: Programmable Control Instructions Tmx428Cp

    TRACKMASTER Ch. 6 Operating Instructions Programmable Control Instructions TMX428CP ® The TRACKMASTER TMX428CP Programmable Control model is a dual purpose treadmill capable of operating for cardiac stress testing or aVO pulmonary evaluation. The display automatically changes from a blue, full information screen (typically found on fitness treadmills), to a black screen under controlled thru communication.

  • Page 42: Control Panel Display

    Operating Instructions Ch.6 TRACKMASTER Control Panel Display : The blue display screen in the center of the console provides information on how to begin your workout and provides continuous user performance data throughout the workout session. Additionally, it serves as a user interface allowing optional input of user information when a new workout begins.
  • Page 43 TRACKMASTER Ch. 6 Operating Instructions Control Panel Button Descriptions: Start button: The green start button is used to begin a workout session. When a new user steps onto the machine and the startup information is displayed on the screen, pressing the start button will immediately begin a 3 second countdown of the belt start at minimum belt speed.

  • Page 44: Workout Graphics

    Operating Instructions Ch.6 TRACKMASTER WORKOUT GRAPHICS 1. The entire workout is represented in the form of a colored bar graph which depicts increasing workout intensity as well as workout progression and current treadmill settings. These values can be displayed in either Metric or English measurements. 2.
  • Page 45 TRACKMASTER Ch. 6 Operating Instructions 6. Press the + or – button until the desired weight appears on the screen. 7. Press the ENTER button to continue. 8. Press the + or – button until the correct gender appears on the screen. 9.

  • Page 46: Built-In Program Operation

    Operating Instructions Ch.6 TRACKMASTER BUILT-IN PROGRAM OPERATION There are 10 pre-programmed workouts within the control. Select from (5) Pre-Programmed protocols and (5) interval training routines. To access these programs, complete the following steps: The following (5) Pre-Programmed Protocols are explained here. 15.
  • Page 47 TRACKMASTER Ch. 6 Operating Instructions Gerkin Protocol (Firefighter’s Test) Speed Time KPM / MPH Incline Warm-up 3 min Stage 1 1 min Stage 2 1 min Stage 3 1 min Stage 4 1 min Stage 5 1 min Stage 6 1 min Stage 7 1 min...
  • Page 48 Operating Instructions Ch.6 TRACKMASTER Balke- Male Speed Time KPM / MPH Incline Warm-up 2 min Stage 1 1 min Stage 2 1 min Stage 3 1 min Stage 4 1 min Stage 5 1 min Stage 6 1 min Stage 7 1 min Stage 8 1 min...

  • Page 49: Pre-Programmed Fitness Workout Data

    TRACKMASTER Ch. 6 Operating Instructions Pre-Programmed Fitness Workout Data 17. To access Pre-Programmed Fitness Workouts, use the + / - key to highlight the selection and press the Yellow Enter button. 18. The screen at the right shows the (5) Fitness workouts the user can choose from.
  • Page 50 Operating Instructions Ch.6 TRACKMASTER SPEED INTERVAL WORKOUT Speed Time KPH / MPH Incline Warm-up 1.5 min Stage 1 0.5 min Stage 2 1.5 min Stage 3 0.5 min Stage 4 1.5 min Stage 5 0.5 min Stage 6 1.5 min Stage 7 0.5 min Stage 8...
  • Page 51 TRACKMASTER Ch. 6 Operating Instructions PEAK INTERVAL WORKOUT Speed Time KPH / MPH Incline Warm-up 1.5 min Stage 1 0.5 min Stage 2 1.5 min Stage 3 0.5 min Stage 4 1.5 min Stage 5 0.5 min Stage 6 1.5 min Stage 7 0.5 min Stage 8...

  • Page 52: User Defined Programming

    Operating Instructions Ch.6 TRACKMASTER User Defined Programming 19. To access User Defined menu, use the + / - key to highlight the selection and press the Yellow enter button. NOTE: Any of the User Defined Programs can be altered in intensity merely by pressing + / - for belt speed or incline.

  • Page 53: Chapter 7 Preventive Maintenance

    TRACKMASTER Ch. 7 Parts List with Part Numbers Preventive Maintenance ® Regular cleaning and maintenance is essential to keep your TRACKMASTER treadmill operating at its best for many years. We recommend that you record all maintenance and service in a log (as shown in Appendix A).

  • Page 54: Semiannual Maintenance

    Preventive Maintenance Ch. 7 TRACKMASTER Semiannual Maintenance  Evaluate the condition of the deck and belt.  Belt adjustment needs to be performed to assure proper belt alignment.  Check running belt adjustment.  Check drive belt tension adjustment.  Clean and lubricate the treadmill elevation screw.

  • Page 55: Running Belt Tension Adjustment

    TRACKMASTER Ch. 7 Parts List with Part Numbers Check the belt after 2 minutes, with the treadmill running at approximately 7.0 MPH. If the belt does not correct itself, continue with slight turns until the belt is in the center of the rear roller. If the belt runs toward the left side of the roller, reverse the adjustments.

  • Page 56: Drive Belt Tension Adjustment

    Preventive Maintenance Ch. 7 TRACKMASTER Drive Belt Tension Adjustment This procedure requires the following tool:  ” Allen Wrench ¾” Socket or Box Wrench  ¾” Wrench   Tape measure NOTE: Because this adjustment is not covered under your warranty, it is important that you review these instructions thoroughly before proceeding.

  • Page 57: Exterior Care

    TRACKMASTER Ch. 7 Parts List with Part Numbers Exterior Care The powder-coat finish on your treadmill is an extremely durable finish and requires minimal care. Do not allow perspiration to build up on your treadmill. Wipe the unit daily. (Refer to Appendix B Reprocessing Instructions) Elevation Screw Lubrication The Elevation Screw must be cleaned and lubricated every 6 months to maintain proper operation of the treadmill.
  • Page 58 Preventive Maintenance Ch. 7 TRACKMASTER TMX428 Owner’s Manual 317-160-284 Rev 6 February 2021...

  • Page 59: Parts List With Part Numbers

    TRACKMASTER Ch. 8 Parts List with Part Numbers Parts List with Part Numbers Motor Mount Assembly NOTES: WHEN INSTALLING THE FLYWHEEL & DRIVE SPROCKET, TIGHTEN SET SCREWS ON KEY WAY FIRST, AND THEN TIGHTEN THE SECOND SET SCREW TO MOTOR SHAFT. WHEN TIGHTENING ITEMS 5 &...

  • Page 60: Circuit Board Assembly

    Preventive Maintenance Ch. 8 TRACKMASTER Circuit Board Assembly Item Description Part Number Bracket Circuit Board 317-709-001 Board FG0495-3 Universal Power Supply 317-160-199 HN #8-32 Nylon 001-1763 Mount Inverter Isolation 317-160-040 HHWHTS #8-32 x .375 001-1744 Trim Black 3” Lg 001-102-044 Elevation Assembly APPLY MOLY BASED GREASE 2X Item Description...

  • Page 61: Pull Tether Assembly

    TRACKMASTER Ch. 8 Parts List with Part Numbers Pull Tether Assembly NOTE: ATTACHED WRIST STRAP TO CLIP The pull tether clip needs to be seated for WITH A DOUBLE KNOT. the treadmill to operate as designed. Item Description Part Number Qty Tether Pull w/Wrist strap (Not Sold 317-160-229 Individually)

  • Page 62: Motor Pan Assembly

    Preventive Maintenance Ch. 8 TRACKMASTER Motor Pan Assembly DC MOTOR MOUNT ASSEMBLY CIRCUIT BOARD MOUNT ASSEMBLY TAP 10-32 HOLE AND SAND POWDER COAT MATERIAL FOR PROPOR GROUND CONNECTION TMX428 Owner’s Manual 317-160-284 Rev 6 February 2021...
  • Page 63 TRACKMASTER Ch. 8 Parts List with Part Numbers Motor Pan Assembly Item Description Part Number Motor Pan Weldment 317-700-001 HHCS ¼-20 x 1.25 Lg Gr 2 001-1159 FW ¼” Dia (Above) 001-1439 FW ¼” Dia 1” OD Fender (Bellow) 001-2372 Motor Isolation Stem 317-160-216 Motor Isolation Spacer...

  • Page 64: Motor Pan Assembly Wiring

    Preventive Maintenance Ch. 8 TRACKMASTER Motor Pan Assembly Wiring DC DRIVE MOTOR DC MOTOR ASSEMBLY CONNECTOR PE,W,V,U DC DRIVE MOTOR FEEDBACK CONNECTOR 120V 220V CONFIGURATION CONFIGURATION BLANK BLACK (120) BLACK (240) BLANK BROWN (HOT) BROWN (HOT) BLANK BLANK RESITOR OMITE DRIVE DC SERVO PC2303-012-N .25 GAP...
  • Page 65 TRACKMASTER Ch. 8 Parts List with Part Numbers HARNESS CONNECTOR BLACK BREAKER 3 AMP HARNESS CONNECTOR BROWN DRIVE BREAKER ¼ AMP CIRCUIT BOARD ASSEMBLY CONNECTOR COLOR CONFIGURATION RED (INCLINE COMMON) DRIVE GROUND ON WHITE (AC COMMON NYLON STANDOFF FILTER CORCOM F4635 BLUE (INCLINE HOT) BROWN (AC HOT) POWER SWITCH...
  • Page 66 Preventive Maintenance Ch. 8 TRACKMASTER Motor Pan Assembly Wiring Item Description Part Number Screw HHWTS #8-32 x .375 Lg 001-1744 Clamp Plastic ¼” ID 317-160-227 Harness 110V DC Treadmill 317-160-261 Harness 220V DC Treadmill 317-160-262 Harness Resistor 417-160-026 Speed Sensor Hall Effect 317-160-305 Harness Speed Sensor Hall Effect 317-160-306...

  • Page 67: Frame Assembly

    TRACKMASTER Ch. 8 Parts List with Part Numbers Frame Assembly APPLY MOLY BASED GREASE TMX428 Owner’s Manual 317-160-284 Rev 6 February 2021...
  • Page 68 Preventive Maintenance Ch. 8 TRACKMASTER Frame Assembly ACTUATOR INSTALLATION NOTES: PRIOR TO INSTALLATION OF BOLT, TURN ACTUATOR END CLOCKWISE UNTIL IT STOPS. NEXT TURN COUNTER CLOCKWISE 1 ½ TURN OUT PLUS ANY ADDITIONAL REVOLUTION TO ALLOW BOLT ALIGNMENT. WHEN TIGHTENING ELEVATION BOLT AND NUT, THE WASHERS MUST MOVE FREELY.

  • Page 69: Deck Assembly

    SEE NOTE 3 TRACKMASTER Ch. 8 Parts List with Part Numbers Deck Assembly STRETCH ADJUSTMENT MARKS 4X INSTALL CAMBER SEE NOTE 2 SEE NOTE 1 NOTES: ADJUSTMENT SCREWS MUST BE MATCH TIGHTENED. PROPER TENSION IS ACHIEVED WHEN BELT CAN’T SLIP ON PULLEYS WHEN IN OPERATION.
  • Page 70 Preventive Maintenance Ch. 8 TRACKMASTER Deck Assembly Item Description Part Number Frame Assembly TMX428 317-Various Belt Running with V-Guide 317-160-002 Bolt HHCS 5/16-18 x .75” Lg 001-1167 Lock Washer 5/16” Dia 001-1451 Flat Washer 5/16” Dia 001-1440 Deck Support Channel Weldment 317-379-001 Deck Isolator 1.75”...

  • Page 71: Final Assembly

    TRACKMASTER Ch. 8 Parts List with Part Numbers NOTE: The pull tether clip needs to be seated for the Final Assembly treadmill to operate as designed. CONNECT CABLE TO PULL TETHER CONNECT CABLE TO ESB CONNECT CONTACT I&I ROUTE ROUTE WIRES THRU THRU LEFT HANDRAIL CENTER &...
  • Page 72 Preventive Maintenance Ch. 8 TRACKMASTER Final Assembly Item Description Part Number Running Deck Assembly TMX428 317-Various Handrail RH TMX428 317-712-001 Handrail LH TMX428 317-713-001 Washer Nylon 317-160-086 Lock Washer 3/8” 001-1452 Screw HSHCS 3/8”-16 x 1” Lg PLTD 001-1859 Dome Plug 317-180-008 Handrail Center TMX428 317-711-001...

  • Page 73: Tmx428Cp Controller Assembly

    TRACKMASTER Ch. 8 Parts List with Part Numbers TMX428CP Controller Assembly CONNECT TO J10 ON LCD SCREEN TMX428 Owner’s Manual 317-160-284 Rev 6 February 2021...
  • Page 74 Preventive Maintenance Ch. 8 TRACKMASTER TMX428CP Controller Assembly Item Description Part Number Console Plastic LCD Configuration 317-160-270 Membrane TMX428 Overlay 317-160-232 Board FG0960-0 Console 417-160-017 RHMS #6-32 3/8” Lg 001-1745 Back Plate Fitness Panel 317-731-001 Fastener ¼-20 UNC Riv-Nut 001-1686 Rubber Control Dampener 317-160-277 Handrail Controller TMX428CP...

  • Page 75: Chapter 9 Troubleshooting

    TRACKMASTER Ch. 9 Troubleshooting Troubleshooting Control Console Will Not Illuminate 1. This procedure requires the use of a meter that is capable of reading at least 250 VAC and measure ohms. 2. Turn treadmill main power switch to OFF. Unplug the treadmill power cable from the wall receptacle.

  • Page 76: Running Belt Slips When In Use

    Troubleshooting Ch. 9 TRACKMASTER Running Belt Slips When In Use Over a period of time, the treadmill running belt will stretch and allow slippage when used by a Running Belt Tension Adjustment heavy person. (See Running Belt Is Off-Center Running Belt Tracking Occasionally the treadmill running belt will become off-center.

  • Page 77: Appendix A Maintenance Log

    Appendix Maintenance Log Serial #_______________________________Date Purchased_______________ Purchased From ________________________Phone_______________________ DATE HOURS SERVICE COMPLETED COST TMX428 Owner’s Manual 317-160-284 Rev 6 February 2021...
  • Page 78 TMX428 Owner’s Manual 317-160-284 Rev 6 February 2021...

  • Page 79: Appendix B Reprocessing Instructions

    Appendix Reprocessing Instructions The following reprocessing instructions apply to all treadmills. The treadmill is neither sterile nor can it be sterilized. Manufacturer: Full Vision Inc Symbol: Device(s): Treadmills WARNINGS Before cleaning the device, turn the main power switch to OFF and disconnect the treadmill from its power outlet.
  • Page 80 Step 1 – Turn the main power switch to OFF and disconnect the treadmill Cleaning: Manual from its power outlet. Step 2 – Use 20 mL (0.68 oz) of an alkaline cleaner or similar mild, non- abrasive detergent (ex. Spray 409) on a soft, clean, lint-free 25 x 25 cm (9.8 x 9.8 in) size cloth / paper towel and manually clean item 1, 2, &...
  • Page 81 Storage Additional No additional requirements Information Manufacturer Full Vision Inc. Contact Email: tmservice@full-vision.com Item Description Emergency Strop Button Patient Grab Handrails Wrist Strap Stop Tether Hood Running Belt Controller (if applicable) The instructions provided have been validated by the manufacturer of the medical device as being capable of preparing a medical device for reuse.
  • Page 82 TMX428 Owner’s Manual 317-160-284 Rev 6 February 2021...
  • Page 83 3017 Full Vision Drive Newton, KS. 67114 www.full-vision.com www.trackmastertreadmills.com Assembled in Newton, KS. U.S.A. © 2020 Full Vision Inc.

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