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Full Vision TRACK MASTER FVX328 Owner's Manual

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TREADMILL
OWNER'S MANUAL
FVX328
FVX328C
FVX328CP
(optional)
May, 2008

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  • Page 1 TREADMILL OWNER’S MANUAL FVX328 FVX328C FVX328CP (optional) May, 2008...
  • Page 3 Authorized Representative Manufactured by In European Union (Regulatory affairs only) Full Vision Inc. Emergo Europe 3017 Full Vision Drive Molenstraat 15 Newton, KS 67114 2513 BH The Hague http://www.full-vision.com The Netherlands phone: (316) 283-3344 (31) (0) 70 345-8570 telephone...
  • Page 4 TRACKMASTER ® Printed in USA. TRACKMASTER is a registered trademark of JAS Manufacturing Co., Inc. TRACKMASTER is protected by the following US Patents: 5320589, 5431613. All other patents pending. Polar® is the registered trademark of Polar CIC Inc. FVX328 Series Owner’s Manual April, 2008...

  • Page 5: Table Of Contents

    TRACKMASTER Contents Chapter 1 Introduction ..........1-1 Notices .
  • Page 6 TRACKMASTER Chapter 6 Preventive Maintenance ........6 -1 Daily Maintenance .

  • Page 7: Introduction

    TRACKMASTER Introduction Introduction ® Congratulations on the purchase of your new TRACKMASTER treadmill. These fine machines have been in production since 1977 and represent state-of-the-art design for heavy-duty institutional treadmills. Thousands of facilities have enjoyed years of daily use ® provided by dependable TRACKMASTER treadmills.

  • Page 8: Drawings

    Introduction TRACKMASTER Warning Warning notices alert readers to hazards that will result in serious injury or death, such as the following: WARNING Never open the hood of the treadmill while it is plugged into a power outlet. Line voltage will cause severe injury or death. Drawings Appendix B, C, and D display assembly drawings.

  • Page 9: Equipment Symbols

    TRACKMASTER Introduction Equipment Symbols The following symbols appear on the equipment. This symbol means that you must pay attention to the documents delivered with this equipment. It calls notice to the things to which you must pay special attention during operation and when the equipment is operated in conjunction with other equipment.

  • Page 10: Rohs/Weee Directive

    • Imports or exports EEE on a professional basis into a Member State” The OEM or importing distributor is recognized as the “producer” by definition of the European Commission. Full Vision, Inc. assumes no liability under the WEEE directive. FVX328 Series Owner’s Manual...

  • Page 11: Specifications

    TRACKMASTER Specification Specifications ® The specifications discussed in this chapter apply to the TRACKMASTER FVX328 treadmill. Treadmill • 500-lb capacity • Steel chassis with TGIC Polyester powder-coat finish Drive System • Heavy-duty 2-hp AC inverter duty motor • 200-240VAC, 1-phase, 50-60 Hz, 15-amp (13 amp-Europe) power supply Note: To function properly, each treadmill must have an electrical line dedicated to its exclusive use.

  • Page 12: Incline Range

    Specification TRACKMASTER Incline Range • 0 to 25% Running Surface • 22 in. x 55 in. • cushioned • lubricated • low-profile (7 in. from floor) Floor Surface Requirements • 34 in. x 70 in. level surface Operating and Storage Condition Recommendations Operating Temperature Range: 0 to +40 deg.

  • Page 13: Safety Information

    TRACKMASTER Safety Information Safety Information ® TRACKMASTER treadmills meet or exceed all applicable product safety requirements ® for motor-operated exercise machines. TRACKMASTER is listed by Engineering Testing Laboratories (ETL); however, all motorized equipment is potentially dangerous if used ® incorrectly. Before using the TRACKMASTER treadmill, follow all precautions listed in ®...
  • Page 14 Safety Information TRACKMASTER • • Operator should be aware of elevation malfunction and be prepared to assist patient Operator should be aware of elevation malfunction and be prepared to assist patient and stop treadmill if necessary. and stop treadmill if necessary. •...
  • Page 15 TRACKMASTER Safety Information • Never operate the unit with a damaged power cord or plug. • Never operate the unit when it is wet. • Never operate the unit if it is not operating properly. • Never use extension cords. •...
  • Page 16 Safety Information TRACKMASTER Notes FVX328 Series Owner’s Manual May, 2008...

  • Page 17: Chapter 4 Grounding Instructions

    TRACKMASTER Ground Instruction Grounding Instructions ® TRACKMASTER treadmills must be grounded to reduce the risk of electric shock. If a malfunction occurs, grounding provides a path of least resistance for an electric current. Ungrounded connections may cause electrical shock. This product is equipped with a three-wire grounding-type plug. The plug will fit into only a grounding-type outlet.
  • Page 18 Ground Instruction TRACKMASTER Notes FVX328 Series Owner’s Manual May, 2008...

  • Page 19: Assembly And Setup

    TRACKMASTER Assembly and Setup Assembly and Setup ® TRACKMASTER treadmills are shipped with handrail loose to be assembled in the field. After you have unpacked the treadmill and installed the handrail, move it to the area by rolling it on its front wheels. ________________________________________________________________ CAUTION The treadmill weight is 450 lbs.

  • Page 20: Safe Handling Guidelines

    Assembly and Setup TRACKMASTER Safe Handling Guidelines Lift the end of the bed assembly to a comfortable height, keeping knees bent and back straight as you lift. Rotate the treadmill in the direction you want to go (the treadmill will pivot on it wheels) and push forward.

  • Page 21: Power Requirements

    TRACKMASTER Assembly and Setup Power Requirements Your TRACKMASTER treadmill operates on a 200-240VAC, 15-amp (13 amp- ® Europe) service. The treadmill requires an approved outlet (see Chapter 4, “Grounding Instructions”) that is properly grounded, includes a 15-amp (13 amp-Europe) circuit breaker.

  • Page 22: Final Setup Running Belt Adjustment

    Assembly and Setup TRACKMASTER Final Setup Test Plug Procedure (continue) To use the test plug, observe the following procedure: 1. Turn the power "OFF" at the treadmill. 2. Disconnect RS232 interface cable from the treadmill and plug in the test connector.

  • Page 23: Final Setup Drive Belt Adjustment

    TRACKMASTER Assembly and Setup Final Setup Belt Tension Adjustment When you operate your treadmill for the first time, you may need to adjust the tension of the belt to conform to your floor. This looseness is noticeable when the belt tends to hesitate or stick.
  • Page 24 Assembly and Setup TRACKMASTER Notes FVX328 Series Owner’s Manual May, 2008...

  • Page 25: Preventive Maintenance

    TRACKMASTER Preventive Maintenance Preventive Maintenance Regular cleaning and maintenance is essential to the life of your treadmill and will keep it operating at its best for many years. We recommend that you record all maintenance and service in a log (as shown in Appendix A).

  • Page 26: Daily Maintenance

    Preventive Maintenance TRACKMASTER Daily Maintenance Note: Before daily operation, ensure that the treadmill is functioning properly. • Wipe the treadmill to remove soil, moisture, and perspiration. • Clean the hood and handrails with a soft cloth, dampened with a solution of warm water and mild detergent.

  • Page 27: Belt Cleaning And Inspection

    TRACKMASTER Preventive Maintenance Belt Cleaning and Inspection 1. Turn treadmill main power switch ON. 2. Start treadmill at .5 mph 3 With a damp small towel wipe excessive dirt from running belt 4. When belt is clean stop treadmill. 5. Inspect belt for tears or nicks on running belt. If DAMAGED replace belt. 6.

  • Page 28: Running Belt Tension Adjustment

    Preventive Maintenance TRACKMASTER Check the belt after 2 minutes, with the treadmill running at approximately 7 mph. If the belt does not correct itself, continue with slight turns until the belt is in the center of the rear roller. If the belt runs toward the left, use the left adjustment. Note: Uneven floors accelerate belt misalignment.

  • Page 29: Drive Belt Tension Adjustment

    TRACKMASTER Preventive Maintenance Drive Belt Tension Adjustment This procedure requires the following tool: • Flat screw driver • 9/16 wrench CAUTION Because this adjustment is not covered under your warranty, it is important that you review these instructions thoroughly before proceeding. The drive belt may stretch and loosen with regular use.

  • Page 30: Exterior Care

    Preventive Maintenance TRACKMASTER Exterior Care The TGIC-Polyester powder-coat finish on your TRACKMASTER treadmill is an ® extremely durable finish and requires minimal care. Do not allow perspiration to build up on your treadmill. Wipe the unit daily. Elevation Screw Lubrication This procedure requires the following tools: •...

  • Page 31: Running Board Removal And Maintenance

    TRACKMASTER Preventive Maintenance Running Board Removal and Maintenance This procedure requires the following tools: • 1/4-in. Allen wrench • 3/16-in. Allen wrench Running Board Removal 1. Remove the two running belt-tensioning bolts, and set bolts and end caps aside. 2. Push take-up roller against the running deck to provide as much belt slack as possible. 3.
  • Page 32 Preventive Maintenance TRACKMASTER Notes FVX328 Series Owner’s Manual May, 2008...

  • Page 33: Chapter 7 Component Replacement

    TRACKMASTER Component Replacement Component Replacement Running Belt Replacement ® CAUTION Use only TRACKMASTER replacement parts. Using other parts may void the warranty, compromise the safety features, and cause a malfunction. This procedure requires the following tools: • 1/2-in. combo wrench •...

  • Page 34: Roller Removal

    Component Replacement TRACKMASTER 7. Remove the rear roller. 8. Remove the running board. (Follow the “Running Board Removal and Maintenance” instructions on page 7-5.) 9. Remove the 5/16-in. bolts securing each crossbar to the mounts, and remove the crossbars. 10. Install new running belt. 11.
  • Page 35 TRACKMASTER Component Replacement Front Drive Roller 1. Elevate the treadmill to approximately 12%. Turn the master power switch to the OFF position, and unplug it from its power outlet. Remove the three fasteners securing the hood, set the hood to the side. 2.

  • Page 36: Drive Motor Removal

    Component Replacement TRACKMASTER Drive Motor Removal and Reinstallation CAUTION Use only TRACKMASTER replacement parts. Using other parts may void your warranty ® and cause your treadmill to malfunction. This procedure requires the following tools: • 1/8-in. Allen wrench • 3/16-in. Allen wrench •...

  • Page 37: Inverter Drive

    TRACKMASTER Component Replacement Inverter Drive You should not change the Inverter Drive programs unless directed to do so by the factory. To check the programming of the drive, contact your distributor for instructions and settings. Consult your distributor before making changes. (For wire routing, see Motor Pan Assembly Appendix B.) The instructions in this section are based on the assumption that the repairs will be performed by a properly trained and authorized repair technician.
  • Page 38 Component Replacement TRACKMASTER Notes FVX328 Series Owner’s Manual May, 2008...

  • Page 39: Troubleshooting

    TRACKMASTER Troubleshooting Troubleshooting Power Switch On Indicator Not Illuminated 1. This procedure requires the use of a meter that is capable of reading at least 250 VAC and measuring ohms. 2. Turn treadmill main power switch to OFF. Unplug the treadmill power cable from the wall receptacle.

  • Page 40: Treadmill Will Not Start

    Troubleshooting TRACKMASTER Treadmill Will Not Start 1. Make sure emergency stop button is not engaged. 2. Make sure the treadmill’s main power switch light is on (green). 3. Make sure the ECG cable from the stress system to the treadmill is in place and secure. 4.

  • Page 41: Appendix A Maintenance Log

    TRACKMASTER Maintenance Log Appendix Maintenance Log Serial #_______________________________Date Purchased_______________ Purchased From________________________Phone_______________________ DATE HOURS SERVICE COMPLETED COST May, 2008 FVX328 Series Owner’s Manual...
  • Page 42 Maintenance Log TRACKMASTER Notes FVX328 Series Owner’s Manual May, 2008...

  • Page 43: Appendix B Drawings

    TRACKMASTER Drawings Appendix Drawings Inverter Assembly 220V Software Version 402 / 403 / 404 Item Description Part Number Inverter – Lesson 317-160-104 Inverter Signal Harness 317-160-036 Power Input Harness 317-160-069 Capacitor 317-160-118 Tie Wrap – 4” 317-160-075 May, 2008 FVX328 Series Owner’s Manual...
  • Page 44 Drawings TRACKMASTER Motor Mount Assembly Item Description Part Number SPROCKET DRIVE MOTOR 317-160-009 FLYWHEEL WITH MAGNET 317-160-101 MOTOR BASE WELDMENT 317-378-001 BUSHING W/ SHOULDER 317-160-052 MOTOR GROUND WIRE 317-160-108 DECAL CAUTION ELECTRIC 317-160-103 WASHER DELRIN 317-160-051 MOTOR LEESON 317-160-138 HNS 5/18-18 FLANGE 001-1398 GROMMET 317-160-146...
  • Page 45 TRACKMASTER Drawings Movable ESB Assembly Item Description Part Number PUSHBUTTON 317-180-004 LABEL PLATE 317-180-006 SWITCH EMERGENCY STOP 317-180-005 HARNESS ESB SIDE 317-399-006 RIVET POP .125 DIA X .430 SS 001-239-007 ESB BOX DRILLED 317-399-004 MOUNT ESB 317-400-001 HWHTS #8-32 X 3/8 LG 001-1284 BOLT WITH NUT 317-399-003...
  • Page 46 Drawings TRACKMASTER Elevation Assembly Item Description Part Number ELEVATION WELDMENT 317-617-001 HHCS 3/8-16 X 3.25 LG GR5 001-1519 SPANNER WHEEL 317-160-054 WHEEL LANDING GEAR 317-160-005 NLN 3/8-16 NUT 001-1430 FVX328 Series Owner’s Manual May, 2008...
  • Page 47 TRACKMASTER Drawings Item Description Part Number LINE REACTOR 2 COIL MTE 317-160-126 HARNESS INVERTOR POWER 317-160-069 HARNESS HARMONICS OUTPUT 317-160-114 LINE REACTOR ASSEMBLY May, 2008 FVX328 Series Owner’s Manual...
  • Page 48 Drawings TRACKMASTER 220V Motor Pan Assembly Item Description Part Number FRAME 317-644-001 TRIM MINI BLACK 001-102-044 4.6” TRIM MINI BLACK 001-102-044 1.6” TRIM MINI BLACK 001-102-044 5.6” INVERTER SUPPORT 317-614-001 INVERTER SUPPORT BOTTOM 317-615-001 POP RIVET 5/32 X .50 GRIP 001-239-008 LINE REACTOR ASSEMBLY 317-397-001...
  • Page 49 TRACKMASTER Drawings 220V Motor Pan Assembly Item Description Part Number BREAKER 1/4AMP 317-160-024 HHWHTS #8-32 X .375 001-1744 MAIN WIRE HARNESS 317-160-113 SURGE PROTECTOR 317-160-129 LW #10 EXT TOOTH 001-1751 HH SCREW #10-32 3/8 GRD 317-160-076 DECAL GROUND 317-160-079 May, 2008 FVX328 Series Owner’s Manual...
  • Page 50 Drawings TRACKMASTER 220V Motor Pan Assembly FVX328 Series Owner’s Manual May, 2008...
  • Page 51 TRACKMASTER Drawings Item Description Part Number FRAME 220V MOTOR PAN ASSEMBLY 317-650-001-1 ELEVATION ASSEMBLY 317-626-001 HSHSS 5/8 DIA X 1” LG 001-1730 ELEVATION DERLIN SPACER 317-160-060 FW ½” DIA 001-1443 NLN ½-13 001-1676 HHCS 3/8-16 X 3” GR5 001-1699 WASHER NYLONE 317-160-086 NLN 3/8-16 001-1430...
  • Page 52 Drawings TRACKMASTER Frame Assembly Item Description Part Number FRAME 220V MOTOR PAN ASSEMBLY 317-650-001-1 ROLLER FRONT 317-160-156 HSHCS 5/16-18 X 2” PLTD 001-1748 LW 5/16 DIA 001-1451 FW 5/16 DIA 001-1440 DRIVE BELT 317-160-142 DECK SUPPORT CHANNEL WELDMENT 317-379-001 DECK ISOLATOR 1.75” DIA 317-345-003 HHCS 5/16-18 X .75 LG 001-1167...
  • Page 53 TRACKMASTER Drawings Frame Assembly B-11 May, 2008 FVX328 Series Owner’s Manual...
  • Page 54 Drawings TRACKMASTER Final Assembly Item Description Part Number FRAME ASSEMBLY 317-650-001-2 HANDRAIL LEG RIGHT 317-648-001 HANDRAIL LEG LEFT 317-647-001 HSHBHCS 5/16-18 X 1.0 LG PLT 001-135 HANDRAIL NO CONTROL 317-645-001 RED END CAP 317-160-028 MOVEABLE ESB ASSEMBLY 317-624-001 WARNING CARD ASSEMBLY 317-190-001 HOOD 317-160-135...
  • Page 55 TRACKMASTER Drawings Final Assembly B-13 May, 2008 FVX328 Series Owner’s Manual...
  • Page 56 Drawings TRACKMASTER Circuit Board B-14 FVX328 Series Owner’s Manual May, 2008...

  • Page 57: Appendix C Fvx328C Manual Controller Operating Instructions/Drawings

    TRACKMASTER Manual Controller Operating Instruction Appendix FVX328C Manual Controller Operating Instructions TRACKMASTER TIME CALORIES CAL/MINUTE DISTANCE METS PACE ♥ INCLINE SPEED SCAN WEIGHT SELECT COOL START DOWN May, 2008 FVX328 Series Owner’s Manual...
  • Page 58 Manual Controller Operating Instructions TRACKMASTER Master Power Switch The master power switch is located next to the power cord on the treadmill. The switch should always be in the OFF position when the treadmill is not in use. CAUTION Never use your foot to turn this switch ON or OFF because you could damage the switch and void the warranty.
  • Page 59 TRACKMASTER Manual Controller Operating Instruction Status Display Window You can monitor your performance in up to seven different modes in the status display window. Press the Select key to advance to the next display mode. The status display automatically resets to zero each time the running belt stops. A red light next to the function indicates which information is displayed in the window.
  • Page 60 Manual Controller Operating Instructions TRACKMASTER Incline Display The belt inclination is displayed in the Incline Display window. The minimum elevation is 0% and the maximum is 25%. Incline +/− Keys The Incline +/− keys increase or decrease the incline of the running belt in 0.5% increments. Press and hold the + or −...
  • Page 61 TRACKMASTER Manual Controller Operating Instruction May, 2008 FVX328 Series Owner’s Manual...
  • Page 62 Manual Controller Operating Instructions TRACKMASTER FVX328 Series Owner’s Manual May, 2008...

  • Page 63: Appendix D Fvx328Cp Programmable Controller Operating Instructions/Drawings

    TRACKMASTER Programmable Controller Operating Instruction Appendix FVX328CP Programmable Controller Operating Instructions TRACKMASTER INCLINE SPEED DISTANCE TIME COOL ENTER DOWN STOP STOP CLEAR PROGRAM START SELECT May, 2008 FVX328 Series Owner’s Manual...
  • Page 64 Programmable Controller Operating Instruction TRACKMASTER Master Power Switch The master power switch is located next to the power cord on the treadmill. The switch should always be in the OFF position when the treadmill is not in use. CAUTION Never use your foot to turn this switch ON or OFF because you could damage the switch and void the warranty.
  • Page 65 TRACKMASTER Programmable Controller Operating Instruction Message Center You can monitor your performance in up to five different modes in the message display window. This information continuously scrolls and repeats throughout the workout. • CAL—displays the number of calories burned during the workout, based o the weight entered into the controller •...
  • Page 66 Programmable Controller Operating Instruction TRACKMASTER Operation of Programmable Treadmill Access one of ten installed programs or up to 20 individual user programs by pressing the Program Select switch. QUICK START Press the START switch for a quick start of the treadmill, no user information required, and a three-second count down is displayed before the treadmill belt begins to move.
  • Page 67 TRACKMASTER Programmable Controller Operating Instruction FOREST WALK 15 stage hill climbing workout, default maximum elevation setting 7.0%. Maximum elevation may be increased/decreased prior to and during workout. Speed default is 2.0 mph (3.2Kph), speed may be adjusted at any time during workout. Time default is 30 minutes. Press START or ENTER switch.
  • Page 68 Programmable Controller Operating Instruction TRACKMASTER OZARK TRAIL 15 stage, twin peak program, default maximum elevation setting 10.0%. Maximum elevation may be increased/decreased prior to and during workout. Speed default is 2.0 mph (3.2Kph), speed may be adjusted at any time during workout. Time default is 30 minutes. Press START or ENTER switch.
  • Page 69 TRACKMASTER Programmable Controller Operating Instruction THE ROCKIES 15 stage, 4- peak program. Default maximum elevation 14%. Maximum elevation may be increased/decreased prior to and during workout. Speed default is 2.0 mph (3.2Kph), speed may be adjusted at any time during workout. Time default is 30 minutes. Press START or ENTER switch.
  • Page 70 Programmable Controller Operating Instruction TRACKMASTER INTERVAL 10 stage user created program. Interval program requires user to insert elevation speed and time requirements for each stage. Maximum speed and elevation may be adjusted at any time during exercise. To correct stage information press the CLEAR switch. At the completion of workout, stage information is reset and not saved to the next user of the interval program.
  • Page 71 TRACKMASTER Programmable Controller Operating Instruction FITNESS TEST Single stage 4 minute stress program. User input determines starting speed and elevation. Test score is displayed at the end of test. Press START or ENTER switch. Use the number keypad to enter weight. Press START or ENTER switch.
  • Page 72 Programmable Controller Operating Instruction TRACKMASTER HRC AEROBIC Aerobic workout designed to maintain a target heart rate determined by user input. POLAR chest strap is required to use this program 1. Press START or ENTER switch. 2. STRAP TEST checks for the heart rate input from POLAR chest strap.
  • Page 73 TRACKMASTER Programmable Controller Operating Instruction HRC FAT BURN Fat burn workout designed to maintain a target heart rate determined by user input. POLAR chest strap is required to use this program. Press START or ENTER switch. STRAP TEST checks for heart rate input from POLAR chest strap. If heart rate is not recorded, CHEST STRAP NOT DETECTED is displayed in message center.
  • Page 74 Programmable Controller Operating Instruction TRACKMASTER 5K TRAINER 5 Kilometer random hill program, maximum elevation default of 15%. Lap presentation displays progress on a 5 km circuit. 1. Press START or ENTER switch. 2. Use the number keypad to enter weight. 3.
  • Page 75 TRACKMASTER Programmable Controller Operating Instruction USER PROGRAMS 10 stage user created program. Each USER PROGRAM requires user to insert elevation speed and time requirements for each stage. Maximum speed and elevation may be adjusted at any time during exercise. To correct stage information, press the CLEAR switch.
  • Page 76 Programmable Controller Operating Instruction TRACKMASTER D-14 FVX328 Series Owner’s Manual May, 2008...
  • Page 77 TRACKMASTER Programmable Controller Operating Instruction D-15 May, 2008 FVX328 Series Owner’s Manual...
  • Page 78 Programmable Controller Operating Instruction TRACKMASTER Main Power/Relay Board C and CP Units Only D-16 FVX328 Series Owner’s Manual May, 2008...
  • Page 79 TRACKMASTER Programmable Controller Operating Instruction D-17 May, 2008 FVX328 Series Owner’s Manual...

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