STEWART-AMOS STARFIRE S-4C Safety, Operation And Maintenance Manual

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Stewart-Amos
Owner's Manual
STARFIRE S-4C
SAFETY, OPERATION MAINTENANCE MANUAL
SN 4001 AND UP
LAST UPDATED MARCH 2016

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Summary of Contents for STEWART-AMOS STARFIRE S-4C

  • Page 1 Stewart-Amos Owner’s Manual STARFIRE S-4C SAFETY, OPERATION MAINTENANCE MANUAL SN 4001 AND UP LAST UPDATED MARCH 2016...
  • Page 2 LAST UPDATED MARCH 2016...
  • Page 3: Table Of Contents

    Chassis Driver Safety Instructions....................15 Operator Safety Instructions......................16 Maintenance Safety Instructions....................20 Warranty Information ........................23 Stewart-Amos Sweeper Co. – WARRANTY POLICY ................23 ITEMS NOT COVERED BY WARRANTY ..................... 24 ITEMS COVERED BY SEPARATE WARRANTIES .................. 24 Customer Assistance ........................25 General Specifications........................
  • Page 4 Sweeper Break-In.......................... 43 Recommended Operating Equipment .................... 44 Winterizing Your S–4 Sweeper ....................... 45 General Sweeper Maintenance Checks ....................47 Fuel, Lubricants, and Coolants ....................... 50 Adjustments ..........................54 Gutter Broom ..........................54 Gutter Broom Pressure ......................... 55 Sweeping Width ........................... 56 Main Broom Pressure........................
  • Page 5 80134 VALVE ..........................106 80120 VALVE ..........................107 DRIVERS SIDE HYDRAULIC SCHEMATIC ..................107 PASSENGER SIDE HYDRAULIC SCHEMATIC ..................110 AUX ENGINE ..........................112 AUX ENGINE FRAME........................114 ELEVATOR ..........................116 ELEVATOR LIFT..........................122 WATER SYSTEM .......................... 124 ENGINE CONTROL BOX ........................ 126 AUXILIRY CONTROL ........................
  • Page 6 LAST UPDATED MARCH 2016...
  • Page 7: Safety

    SAFETY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 1...
  • Page 8 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 2...
  • Page 9: General Safety Guideline

    This is the safety alert symbol. When you see this symbol in the manual or on your machine, be alert to the potential for personal injury. DANGER: Identifies the most serious hazard WARNING: identifies a potential hazard if safety precautions are not take CAUTION: Identifies a general safety precaution Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 3...
  • Page 10: Equipment Lockout

    The hopper would come back to the at rest position with minimal damage to the equipment. DANGER: Do not remove or modify any port restrictors Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 4...
  • Page 11: General Safety Precautions

    2. Install safety pins into holes in slide frame to prevent scissor frame from moving when servicing under the hopper. (See Safety Features). 3. Never work under a loaded hopper even with safety pins installed. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 5...
  • Page 12: Safety Features

    11. Fire Extinguisher (option) - This is located in the cab behind the driver’s seat. 12. First Aid Kit (option) - This is located inside the cab behind the driver’s seat. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 6...
  • Page 13: Safety Instructions

    Always stop engine before refueling machine. Fill fuel tank outdoors. Prevent fires by keeping machine clean of accumulated trash, grease, and debris. Always clean up spilled fuel. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 7...
  • Page 14 A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 8...
  • Page 15 Keep hands, feet, and clothing from power- driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 9...
  • Page 16 If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 10...
  • Page 17 Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 11...
  • Page 18 Entanglement in rotating equipment can cause serious injury or death. Keep shields in place at all times. Wear close fitting clothing. Stop the engine before making adjustments or performing any type service on the equipment. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 12...
  • Page 19 Fuel conditioner also reduces fuel gelling and controls wax separation during cold weather. Consult your engine distributor or servicing dealer for recommendations and local availability. Always follow manufacturer’s directions on label. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 13...
  • Page 20 Safety is of the utmost importance. Most accidents can be avoided by being aware of the conditions, the area and the equipment being operated. Always observe reasonable precautions and be a safe and careful operator. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 14...
  • Page 21: Safety Alert Symbols

    These signs are black and orange. Always maintain the safety decals in good, readable condition. If the decals are unreadable, damaged or missing, install replacement decals immediately. Contact Stewart-Amos Sweeper Co. for replacement of any decals needed. All protective safety devices, guards and safety shields should be used and kept in good working condition.
  • Page 22: Operator Safety Instructions

    Read the truck and Auxiliary engine Owner/Operator’s Manuals for proper starting instructions and operation. 3. Operate the sweeper controls only when you are properly seated with the seat belt fastened. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 16...
  • Page 23 Instead, stop the sweeper, shut down all sweeping components and wait for all the parts to come to a complete stop. Only then should the operator exit the cab to handle the obstacles. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 17...
  • Page 24 13. NEVER SWEEP Into hot OR BURNING DEBRIS. A burning object, even something as small as a lit cigarette, could ignite the collected waste inside the hopper. This could possibly destroy the sweeper and inflict serious injury or death to the operator of the sweeper and/or bystanders. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 18...
  • Page 25 Stop sweeping if anyone comes within 25 feet of the sweeper! Also use caution when sweeping dense objects such as gravel or broken glass. Objects may become dislodged and the n propelled a distance of up to 25 feet. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 19...
  • Page 26: Maintenance Safety Instructions

    3. DO NOT approach or inspect the sweeper fans while they are rotating. Shut down the sweeper and wait for all rotating motion to stop completely before inspecting or performing maintenance. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 20...
  • Page 27 High- pressure streams of oil coming from leaks or breaks in the line could penetrate the skin. If this happens, have the injury treated immediately by a physician who has knowledge and skill in this situation. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 21...
  • Page 28 • DO NOT spill fuel, as it can damage plastic and painted surfaces. Clean up any spilled fuel immediately. DO NOT MODIFY OR ALTER THIS SWEEPER. Do not allow anyone to modify or alter this sweeper, its components, or any of its sweeper functions. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 22...
  • Page 29: Warranty Information

    Stewart-Amos Sweeper Co. reserves the right to have any part being claimed for warranty returned, at customer expense, for inspection and determination that the part was factory defective. Stewart-Amos Sweeper Co. reserves the right to make changes in design or to make additions to or improvements on its products previously manufactured.
  • Page 30: Items Not Covered By Warranty

    Including but not limited to normal wear parts such as brooms, drag shoes, rubber deflectors, filters, oil, fuel, chains, belts, brakes or other wear parts. Items that, in the opinion of Stewart-Amos Sweeper Co. have been subject to misuse, abuse, negligence, accident or improper maintenance.
  • Page 31: Customer Assistance

    However, if this is not possible the order will be shipped the following business day. Payment procedures: Stewart-Amos Sweeper Co. accepts MasterCard and Visa. If you are not using a credit card for payment, the order will be shipped C.O.D. unless prior arrangements have been made through our accounting department.
  • Page 32 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 26...
  • Page 33: General Specifications

    General Specifications Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 27...
  • Page 34 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 28...
  • Page 35: Serial Number Location

    As an owner or operator of a Stewart-Amos Galaxy series sweeper, you will need a basic understanding of the sweeping system. This section is designed to help you understand the system without being too technical. Serial Number Location The Serial Number Identification Plate is easily found inside the cab on the driver’s side door jam.
  • Page 36: Engine (Auxiliary)

    Variable speed and reversible Broom adjustments: Pressure & wear, side to side angle, front to back angle and sweep path width Controls: Up/down/float, forward/reverse, retract/extend Design: Free-floating spring suspension In-cab tilt (optional) Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 30...
  • Page 37: Sweeper Startup Procedures And Operation

    SWEEPER STARTUP PROCEDURES AND OPERATION Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 31...
  • Page 38 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 32...
  • Page 39 Owner’s Manual. HE FOLLOWING SECTIONS BRIEFLY OUTLINE THE OPERATIONAL PROCEDURES FOR THE ERIES ’ WEEPER S MAIN COMPONENTS CAREFULLY. EFORE ACTUALLY OPERATING THE SWEEPER PLEASE READ THIS ENTIRE SECTION Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 33...
  • Page 40: Engine Controls

    When engine starts release key and switch will automatically return to the run position. If engine does not start within 15 seconds of turning starter over, return to step a. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 34...
  • Page 41: Sweeper Controls

    At any time in the dumping cycle the switch can be released and the hopper will hold that position. The switch is interlocked through a proximity switch with the Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 35...
  • Page 42 ELECTRIC THROTTLE – Available as standard equipment on SN 7980 & up. Push switch up to increase auxiliary engine rpm and down to reduce rpm. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 36...
  • Page 43: Chassis

    Recommended engine speed on normal street sweepings is 2300 – 2400 rpm. Minimum oil pressure is 15 psi at 700 rpm at normal operating temperature. Normal engine coolant temperature is 180 – 202 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 37...
  • Page 44 From curb side open the water shut off (C). Access to the valve is gained through the right rear canopy door on the sweeper. After filling the water tank, close valve (C) to close the canopy door. This prevents dirt f rom accumulating in water tank. Figure 4: Water Tank Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 38...
  • Page 45: Sweeping

    WARNING: It is unlawful to exceed the GVWR of the chassis. Care must be taken not to, overloading conditions will also void warranty. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 39...
  • Page 46: Dumping

    SPRAY switch, if press the SWEEP switch to the “FWD” position, and turn on the dust control desired. REMINDER: At night, the Main Broom light may be used to assist in backing up. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 40...
  • Page 47 NOT A SAFE HOPPER LI FT AND/ OR DUMP ANGLE NOT A SAFE HOPPER LI FT AND/ OR DUMP ANGLE SAFE HOPPER LI FT AND/ OR DUMP ANGLE Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 41...
  • Page 48: Shutting Down The Sweeper

    7. Lower the brooms to the pavement. 8. Throttle to desired sweeping RPMs. 9. Start the water system. 10. Turn on the curb broom 11. Put the truck in gear and begin sweeping. 12. Avoid surface obstacles. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 42...
  • Page 49: Engine Break-In

    2. Inspect all areas of sweeper periodically to ensure long term life and reliability. Practicing regular routine maintenance will payback in minimal operating costs and less down time over the life of the machine. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 43...
  • Page 50: Recommended Operating Equipment

    Water Hose (to fill water tank) Backpack Blower (oil/gas mix) 2-cycle Oil (for blower) Quart of Oil 2-3 Cans of Tire Puncture Repair Spare Tire Fire Extinguisher 2-5 Ton Hydraulic Bottle Jack Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 44...
  • Page 51: Winterizing Your S-4 Sweeper

    8. Insure all fluid levels at maximum of the operating range. 9. Clean or change engine air filter before parking for winter. 10. Maintain and service chassis as per the owners manual provided with unit. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 45...
  • Page 52 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 46...
  • Page 53: General Sweeper Maintenance Checks

    General Sweeper Maintenance Checks Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 47...
  • Page 54 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 48...
  • Page 55 6. Check for any loose bolts, worn or broken parts, leaky or loose fittings, or pinched hydraulic hoses. Performing any needed repair of the sweeper components prior to traveling to the s weeping location saves time and is much easier when you have the proper tools available. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 49...
  • Page 56: Fuel, Lubricants, And Coolants

    The recommended hydraulic oil for this sweeper Exxon Hydraulic H 68 or equivalent. Failure to do so WILL void warranty. The hydraulic system is very susceptible to contamination from both dirt and moisture and is designed to use a system breather which must be kept clean. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 50...
  • Page 57 Lubricate the elevator bearings. Lubricate the main broom bearing WARNING: Do not pull on hydraulic oil cooler outlet hose when servicing. This may cause the cooler to leak. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 51...
  • Page 58 - engine mounted 97780136 2-94561-104-0 fuel filter - frame mounted 97780135 2-94561-106-0 Is uzu maintenance kit - includes - all filters, gaskets, wiper blades and reminder label. 97780217 2-90201-103-0 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 52...
  • Page 59 4. Clean and reinstall both magnetic drain plugs. 5. Replace the reservoir breather filter. 6. Replace the hydraulic filter. 7. Fill reservoir with hydraulic oil as recommended from the pump manufacturer. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 53...
  • Page 60: Adjustments

    (Refer to Figure 6: Gutter Broom Assembly) also (Refer to Figure 7: Gutter Broom Pattern) 1. Loosen angle adjustment lock nut (B) to allow movement of the angle adjustment turnbuckle (C). Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 54...
  • Page 61: Gutter Broom Pressure

    By lengthening or shortening the turnbuckle will affects spring (D) which increases or lowers gutter broom pressure to compensate for wear. 3. Tighten lock nut (I) on suspension turnbuckle (H) Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 55...
  • Page 62: Sweeping Width

    Each gutter broom is equipped with an impact protection spring (A) to protect it from side impact damage. There is no adjustment for this spring. NOTE: The wider the sweeping path the greater the possibility of damaging the broom linkages from impacts. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 56...
  • Page 63 Figure 6: Gutter Broom Assembly Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 57...
  • Page 64 Figure 7: Correct Broom Pattern Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 58...
  • Page 65: Main Broom Pressure

    (E) applies down pressure. To adjust the down pressure: 1. Loosen the lock nut on turnbuckle (D). 2. Lengthen the turnbuckle to increase the down pressure and shorten the turnbuckle to decrease down pressure. Figure 8: Main Broom Assembly Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 59...
  • Page 66: Elevator Chain Adjustment

    NOTE: If all the adjustment has been used and the chain is still loose, a ½ or 1 full link may have to be removed by loosening the shaft adjustments, remove a link and readjust the shafts using the procedure above. (Refer to Figure 9: Elevator Chain Adjustment) Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 60...
  • Page 67 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 61...
  • Page 68 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 62...
  • Page 69: Repair And Maintenance

    REPAIR AND MAINTENANCE Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 63...
  • Page 70 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 64...
  • Page 71: Gutter Broom Segment Replacement

    NOTE: Eighteen broom strips are required to complete the main broom. 7. After all strips have been replaced, reinstall retaining ring (A) onto the mandrel (B). Figure 10: Main Broom Assembly Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 65...
  • Page 72: Main Broom Bearing Replacement

    Tighten all set screws (C) using a thread lock. If bearing does not have Eccentric Locking Collar, tighten all set screws (C) using a thread lock. Figure 11: Main Broom Arm Assembly Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 66...
  • Page 73: Carbide Drag Shoe Replacement

    2. Remove water tank. 3. Remove elevator canopy and canopy extension. NOTE: the procedure give is for one side only and must be repeated for the opposite side. 4. Loosen top shaft bolts (C). Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 67...
  • Page 74 NOTE: The correct tension on new elevator chain is 1-3” deflection on the chain between shafts. NOTE: Elevator chains should always be run as loose as possible, once in operation, without rubbing on each other or the separator bar. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 68...
  • Page 75 Figure 13: Elevator Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 69...
  • Page 76: Bottom Liner Replacement

    NOTE: Motor requires an offset key in shaft, 5/16” side of key goes into the motor shaft and ¼” goes into coupler. 6. Reinstall and tighten mounting bolts. NOTE: Ensure motor shaft is completely in coupler. 7. Tighten coupler bolts. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 70...
  • Page 77: Gutter Broom Hydraulic Motor Replacement

    NOTE: Motor requires an offset key in shaft, 5/16” side of key goes into the motor shaft and ¼” goes sprocket. 8. Reinstall motor mount bolts. 9. Reinstall hydraulic lines. 10. Reinstall sprocket. 11. Connect drive chain. 12. Reinstall cover. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 71...
  • Page 78: Hydraulic Pressure Adjustment

    5. While holding switch, read pressure gauge. 6. Turn relief screw clockwise to increase pressure and counter clockwise to lower pressure. 7. Adjust pressure to a maximum of 2,850 psi. 8. Replace relief cap and gauge. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 72...
  • Page 79 In normal operation it is not uncommon to have the alarm chirp when the main broom up/down function is activated and stalled at the end of the cyl inder stroke. Electrical Activation Sequences at Valve Connectors Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 73...
  • Page 80 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 74...
  • Page 81: Lubrication And Maintenance Check List

    Lubrication and Maintenance Check List Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 75...
  • Page 82 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 76...
  • Page 83 Service truck chassis - refer to Owners Manual. Check power steering, transmission, and windshield washer fluids. Inspect for any damage and any loose items such as wires, fittings, pins, nuts and bolts. Correct problem and/or NOTE below. Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 77...
  • Page 84 Inspect for any damage and any loose items such as wires, fittings, pins, nuts and bolts. Correct problem and/or NOTE below. NOTES and REMARKS: Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 78...
  • Page 85 Inspect for any damage and any loose items such as wires, fittings, pins, nuts and bolts. Correct problem and/or NOTE below. NOTES and REMARKS: Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 79...
  • Page 86 Inspect for any damage and any loose items such as wires, fittings, pins, nuts and bolts. Correct problem and/or NOTE below. NOTES and REMARKS: Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 80...
  • Page 87 Inspect for any damage and any loose items such as wires, fittings, pins, nuts and bolts. Correct problem and/or NOTE below. NOTES and REMARKS: Thank you for choosing Stewart-Amos Sweepers! HAPPY SWEEPING!!! Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 81...
  • Page 88 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 82...
  • Page 89 NOTE: Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 83...
  • Page 90 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 84...
  • Page 91: Parts Manual

    STARFIRE S-4c PARTS MANUAL SN 4062 & up Last updated July 2015 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 85...
  • Page 92 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 86...
  • Page 93 INTENTIONALY BLANK Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 87...
  • Page 94: Mainframe

    MAINFRAME ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 88...
  • Page 95 MAINFRAME ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 89...
  • Page 96: Front Canopy

    FRONT CANOPY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 90...
  • Page 97 FRONT CANOPY ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 91...
  • Page 98: Rear Canopy

    REAR CANOPY ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 92...
  • Page 99 REAR CANOPY ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 93...
  • Page 100: Hopper

    HOPPER ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 94...
  • Page 101 HOPPER ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 95...
  • Page 102: Scissor

    LIFT FRAME SCISSOR ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 96...
  • Page 103 LIFT FRAME SCISSOR ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 97...
  • Page 104: Gutter Broom Upper Section

    GUTTER BROOM UPPER SECTION ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 98...
  • Page 105 GUTTER BROOM UPPER SECTION ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 99...
  • Page 106: Gutter Broom Lower Section

    GUTTER BROOM LOWER SECTION ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 100...
  • Page 107 GUTTER BROOM LOWER SECTION ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 101...
  • Page 108: Main Broom

    MAIN BROOM ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 102...
  • Page 109 MAIN BROOM ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 103...
  • Page 110 MAIN BROOM ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 104...
  • Page 111 MAIN BROOM ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 105...
  • Page 112: 80134 Valve

    80134 VALVE ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 106...
  • Page 113: 80120 Valve

    80120 VALVE ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 107...
  • Page 114: Drivers Side Hydraulic Schematic

    DRIVERS SIDE HYDRAULIC SCHEMATIC Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 108...
  • Page 115 DRIVERS SIDE HYDRAULIC SCHEMATIC Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 109...
  • Page 116: Passenger Side Hydraulic Schematic

    PASSENGER SIDE HYDRAULIC SCHEMATIC Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 110...
  • Page 117 PASSENGER SIDE HYDRAULIC SCHEMATIC Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 111...
  • Page 118: Aux Engine

    AUX ENGINE ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 112...
  • Page 119 AUX ENGINE ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 113...
  • Page 120: Aux Engine Frame

    AUX ENGINE FRAME ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 114...
  • Page 121 AUX ENGINE FRAME ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 115...
  • Page 122: Elevator

    ELEVATOR ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 116...
  • Page 123 ELEVATOR ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 117...
  • Page 124 ELEVATOR ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 118...
  • Page 125 ELEVATOR ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 119...
  • Page 126 ELEVATOR ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 120...
  • Page 127 ELEVATOR ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 121...
  • Page 128: Elevator Lift

    ELEVATOR LIFT ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 122...
  • Page 129 ELEVATOR LIFT ASSEMBLY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 123...
  • Page 130: Water System

    WATER SYSTEM Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 124...
  • Page 131 WATER SYSTEM Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 125...
  • Page 132: Engine Control Box

    42527 ENGINE CONTROL BOX LAYOUT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 126...
  • Page 133 ENGINE CONTROL BOX SCHEMATIC Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 127...
  • Page 134: Auxiliry Control

    62555 AUXILIRY CONTROL BOX SCHEMATIC Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 128...
  • Page 135 80225 AUXILIARY CONTROL BOX LAYOUT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 129...
  • Page 136: Rear Light Harness

    42517 REAR LIGHT HARNESS SCHEMATIC Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 130...
  • Page 137: Switch Box Harness

    62550 SWITCH BOX HARNESS SCHEMATIC Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 131...
  • Page 138: Sweeper Control Panel

    SWEEPER CONTROL PANEL Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 132...
  • Page 139 SWEEPER CONTROL PANEL Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 133...
  • Page 140: Valve Harness

    62552 VALVE HARNESS SCHEMATIC Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 134...
  • Page 141: Body Harness

    42547 BODY HARNESS SCHEMATIC Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 135...
  • Page 142: Power Cable

    3225 POWER CABLE SCHEMATIC Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 136...
  • Page 143 CAB PANEL MOUNTING Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 137...
  • Page 144 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 138...
  • Page 145: S-4 Decals

    S-4 DECALS To Order: CALL toll free: 800-482-2302 Call Direct: 717 901-5600 [7am to 5pm eastern] Send Fax: 717-901-2326 [24/7/365] Email: parts@stewart-amos.com Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 139...
  • Page 146 PT # 43201 10/UNIT PT # 43205 4/UNIT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 140...
  • Page 147 PT # 43207 3/UNIT PT # 43211 4/UNIT PT # 43213 1/UNIT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 141...
  • Page 148 PT # 43215 6/UNIT PT # 43217 2/UNIT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 142...
  • Page 149 PT # 43219 1/UNIT PT # 43221 1/UNIT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 143...
  • Page 150 43223 5/UNIT PT # 43225 1/UNIT PT # 43227 2/UNIT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 144...
  • Page 151 PT # 43229 7/UNIT PT # 43231 1/UNIT PT # 43233 2/UNIT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 145...
  • Page 152 PT # 43235 1/UNIT PT # 43237 1/UNIT PT # 43239 1/UNIT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 146...
  • Page 153 PT # 43244 1/UNIT PT # 43245 1/UNIT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 147...
  • Page 154 PT # 43247 2/UNIT PT # 43264 2/UNIT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 148...
  • Page 155 PT # 43248 2/UNIT PT # 43249 1/UNIT PT # 43246 1/UNIT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 149...
  • Page 156 PT # 43243 1/UNIT PT # 43254 1/UNIT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 150...
  • Page 157 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 151...
  • Page 158 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 152...
  • Page 159 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 153...
  • Page 160 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 154...
  • Page 161 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 155...
  • Page 162 RH STARFIRE LOGO REAR CANOPY 43264 DOORS LH S-4 STARFIRE DECAL REAR CANOPY 43248 DOOR RH S-4 STARFIRE DECAL REAR CANOPY 43249 DOOR 43243 STEWART-AMOS SWEEPER CO. 43254 Lg STEWART-AMOS DECAL Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 156...
  • Page 163: Index By Page

    BRAKE LIGHT 1916 STROBE 1915 WORK LIGHT 1520 WASHER 42107 LIMB GUARD 1501 3352 CAMERA/MONITOR 1031 HINGE 3354 CAMERA CABLE 1579 BOLT 1861 DOOR STOP SPRING 1005 DOOR LATCH 91503 MOUNT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 157...
  • Page 164 SAFETY PROP 1506 42131 SAFETY 41227 32" PLATE 62813 RETAINER WASHER 1148 GB BUSH SET FOR 32" PLATE 61201 GB MOUNT (LEFT) 1078 LINEAR ACTUATOR 61301 GB MOUNT (RIGHT) 1683 OFFSET KEY Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 158...
  • Page 165 2078 GUAGE SHUTOFF VALVE 1545 BOLT 80120 VALVE ASSEMBLY 1639 1287 MANIFOLD 41437 DRAG SHOE LIFT CHAIN 1993 MB & HOPPER & ELEV VALVES 61415 LONG MANDRELL SHAFT 1291 DUMP VALVE Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 159...
  • Page 166 HOSE - RH GB MOTOR TO VAL. 44303 HOSE TIE STRAP 2086 DIRECTIONAL RESTRICTORS 1062 SIGHT GAUGE 1955 ELECTRIC HYD. OIL COOLER 1378 HYD. SUCTION SCREEN 2030 2 GPM RESTRICTOR 2082 PRES. GAUGE Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 160...
  • Page 167 1372 ADAPTER 1503 1373 HOSE BARB FITTING 43109 BOTTOM AND MIDDLE SHAFT 1374 HOSE BARB FITTING 1501 1375 CLEAR TUBING 48" 41728 SQUEEGEE ANGLE 1376 CLAMP 41726 SQUEEGEE RUBBER 1377 FLOAT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 161...
  • Page 168 3225 POWER CABLE 42501 ADAPTER PLATE 1546 BOLT 42502 SUPPORT POST 1505 1531 BOLT 1520 WASHER 1501 42503 TOP MOUNT 42506 SWITCH BOX MOUNT PANEL 42510 OFFSET POST 1233 ELECT. BOOT Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 162...
  • Page 169: Index By Part

    WATER FILTER ELEMENT 1090 OIL PRESSURE GAUGE 1175 RAIN CAP 1090 OIL PRESSURE GAUGE 1176 MUFFLER 1091 WATER TEMP GAUGE 1177 HYD. TANK BREATHER 1091 WATER TEMP GAUGE 1178 FILL CAP Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 163...
  • Page 170 HOSE-MB VALVE TO "T" 1505 1407 HOSE-HOPPER TILT VALVE TO CROSS 1505 1408 HOSE-VALVE RETURN TO COOLER "T" 1505 1409 HOSE-COOLER TO FILTER 1505 1410 HOSE-HOPPER TILT VALVE TO CROSS 1505 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 164...
  • Page 171 1540 BOLT 1670 WASHER 1540 BOLT 1670 WASHER 1540 BOLT 1670 WASHER 1541 BOLT 1671 WASHER 1545 BOLT 1671 WASHER 1545 BOLT 1680 1545 BOLT 1683 OFFSET KEY 1545 BOLT 1683 Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 165...
  • Page 172 41207 MOTOR BRACKET (LEFT) 1916 STROBE 41209 DRIVER HUB 1934 BIN VIB 41211 1946 RELAY 41215 SPRING BELL CRANK 1947 RELAY 41221 LINK 1955 HYD. COOLER & FAN 41227 32" PLATE Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 166...
  • Page 173 SLIDE 42073 SKIRT 43127 ADJUSTMENT ANGLE 42075 BASE STRIP 43129 ELEV CENTERING BUSHING 42077 BEARING INSPECTION COVER 43131 CANOPY EXTENSION 42081 WATER VALVE LEVER 43134 CHAIN 42085 SAFETY PROP 43135 COVER Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 167...
  • Page 174 47200 GUTTER BROOM MOUNT 47520 LOWER SCISSOR, ROLLER SECTION 47521 UPPER SCISSOR, ROLLER SECTION 47522 LOWER SCISSOR, ANCHOR SECTION 47530 UPPER SCISSOR, ANCHOR SECTION 48001 HOPPER LIFT FRAME 49006 FUEL TANK Stewart-Amos Sweeper Co. Starfire S-4c Owner’s Manual Page 168...

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